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Corrosion Engineering
Corrosion Testing's
Dr. Muhammad Ali Siddiqui
Assistant Professor
1
Dr. MAS - NED UET Karachi - Pakistan
Content
1. Open Circuit Potential (OCP)
2. Linear Polarization Resistance (LPR)
3. Potentiodynamic Polarization Measurements
(PDMs)
Dr. MAS - NED UET Karachi - Pakistan 2
Corrosion Testing Equipment
• Electrochemical work station
Dr. MAS - NED UET Karachi - Pakistan 3
Dr. MAS - NED UET Karachi - Pakistan 4
Dr. MAS - NED UET Karachi - Pakistan 5
Working Electrode: the study material
Dr. MAS - NED UET Karachi - Pakistan 6
Open Circuit Potential (OCP)
Dr. MAS - NED UET Karachi - Pakistan 7
Dr. MAS - NED UET Karachi - Pakistan 8
OCP Graphs
Linear Polarization Resistance
•Test Method, ASTM G-59 and G102
•Analysis of Test Data
•Polarization Resistance (Rp).
•Corrosion Rate Measurement
9
Dr. MAS - NED UET Karachi - Pakistan
What is Linear polarization resistance?
• The polarization resistance (Rp) is defined as
the slope of a potential (E) (Y-axis) vs. Current
(I) (X-axis) plot in the vicinity of the corrosion
potential (Ecorr) or when the applied current is
nearing zero.
V = I R
V
I
Slop = R
10
Dr. MAS - NED UET Karachi - Pakistan
11
Dr. MAS - NED UET Karachi - Pakistan
• LPR is used to determine
Rp  Icorr Corrosion Rate (CR)
ba = anodic Tafel
slope ~ 0.12
bc = cathodic Tafel
slope ~ 0.12
12
Dr. MAS - NED UET Karachi - Pakistan
In a general form,
13
Dr. MAS - NED UET Karachi - Pakistan
Experimental Procedure for
Polarization Resistance
Gamry Software 14
Dr. MAS - NED UET Karachi - Pakistan
Dr. MAS - NED UET Karachi - Pakistan 15
Gamry Instrument Framework
What is Equiv. wt and from where we can get it?
Dr. MAS - NED UET Karachi - Pakistan 16
Dr. MAS - NED UET Karachi - Pakistan 17
18
Dr. MAS - NED UET Karachi - Pakistan
19
Dr. MAS - NED UET Karachi - Pakistan
In vivo Experiment via LPR
20
Dr. MAS - NED UET Karachi - Pakistan
Potentiodynamic Polarization
Measurements
Dr. MAS - NED UET Karachi - Pakistan 21
Dr. MAS - NED UET Karachi - Pakistan 22
ASTM G-3
Dr. MAS - NED UET Karachi - Pakistan 23
ASTM G-3
Dr. MAS - NED UET Karachi - Pakistan 24
Dr. MAS - NED UET Karachi - Pakistan 25
Example -1
Dr. MAS - NED UET Karachi - Pakistan 26
Example -2: Active Passive Region
Dr. MAS - NED UET Karachi - Pakistan 27
Dr. MAS - NED UET Karachi - Pakistan 28
Figure:
Potentiodynamic
polarization curves of
304 stainless steel in
0.5 M (Na 2 SO 4 þ H 2
SO 4 = NaOH)
solutions with various
Cl À concentrations at
room temperature. (a)
pH 1; (b) pH 4; (c) pH
7; (d) pH
DOI: 10.1080/00032719.2013.865201
What Information we can get from
PD?
Corrosion current density, Icorr
Corrosion Potentials, Ecorr
Corrosion Rate, CR
Pitting Potential, Ep
Passive region (if available)
Passive current density, ip etc.
Dr. MAS - NED UET Karachi - Pakistan 29
Thanks
Dr. MAS - NED UET Karachi - Pakistan 30

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Corrosion Testing's: OCP, LPR, and PD

  • 1. Corrosion Engineering Corrosion Testing's Dr. Muhammad Ali Siddiqui Assistant Professor 1 Dr. MAS - NED UET Karachi - Pakistan
  • 2. Content 1. Open Circuit Potential (OCP) 2. Linear Polarization Resistance (LPR) 3. Potentiodynamic Polarization Measurements (PDMs) Dr. MAS - NED UET Karachi - Pakistan 2
  • 3. Corrosion Testing Equipment • Electrochemical work station Dr. MAS - NED UET Karachi - Pakistan 3
  • 4. Dr. MAS - NED UET Karachi - Pakistan 4
  • 5. Dr. MAS - NED UET Karachi - Pakistan 5 Working Electrode: the study material
  • 6. Dr. MAS - NED UET Karachi - Pakistan 6 Open Circuit Potential (OCP)
  • 7. Dr. MAS - NED UET Karachi - Pakistan 7
  • 8. Dr. MAS - NED UET Karachi - Pakistan 8 OCP Graphs
  • 9. Linear Polarization Resistance •Test Method, ASTM G-59 and G102 •Analysis of Test Data •Polarization Resistance (Rp). •Corrosion Rate Measurement 9 Dr. MAS - NED UET Karachi - Pakistan
  • 10. What is Linear polarization resistance? • The polarization resistance (Rp) is defined as the slope of a potential (E) (Y-axis) vs. Current (I) (X-axis) plot in the vicinity of the corrosion potential (Ecorr) or when the applied current is nearing zero. V = I R V I Slop = R 10 Dr. MAS - NED UET Karachi - Pakistan
  • 11. 11 Dr. MAS - NED UET Karachi - Pakistan
  • 12. • LPR is used to determine Rp  Icorr Corrosion Rate (CR) ba = anodic Tafel slope ~ 0.12 bc = cathodic Tafel slope ~ 0.12 12 Dr. MAS - NED UET Karachi - Pakistan
  • 13. In a general form, 13 Dr. MAS - NED UET Karachi - Pakistan
  • 14. Experimental Procedure for Polarization Resistance Gamry Software 14 Dr. MAS - NED UET Karachi - Pakistan
  • 15. Dr. MAS - NED UET Karachi - Pakistan 15 Gamry Instrument Framework What is Equiv. wt and from where we can get it?
  • 16. Dr. MAS - NED UET Karachi - Pakistan 16
  • 17. Dr. MAS - NED UET Karachi - Pakistan 17
  • 18. 18 Dr. MAS - NED UET Karachi - Pakistan
  • 19. 19 Dr. MAS - NED UET Karachi - Pakistan
  • 20. In vivo Experiment via LPR 20 Dr. MAS - NED UET Karachi - Pakistan
  • 21. Potentiodynamic Polarization Measurements Dr. MAS - NED UET Karachi - Pakistan 21
  • 22. Dr. MAS - NED UET Karachi - Pakistan 22 ASTM G-3
  • 23. Dr. MAS - NED UET Karachi - Pakistan 23 ASTM G-3
  • 24. Dr. MAS - NED UET Karachi - Pakistan 24
  • 25. Dr. MAS - NED UET Karachi - Pakistan 25 Example -1
  • 26. Dr. MAS - NED UET Karachi - Pakistan 26 Example -2: Active Passive Region
  • 27. Dr. MAS - NED UET Karachi - Pakistan 27
  • 28. Dr. MAS - NED UET Karachi - Pakistan 28 Figure: Potentiodynamic polarization curves of 304 stainless steel in 0.5 M (Na 2 SO 4 þ H 2 SO 4 = NaOH) solutions with various Cl À concentrations at room temperature. (a) pH 1; (b) pH 4; (c) pH 7; (d) pH DOI: 10.1080/00032719.2013.865201
  • 29. What Information we can get from PD? Corrosion current density, Icorr Corrosion Potentials, Ecorr Corrosion Rate, CR Pitting Potential, Ep Passive region (if available) Passive current density, ip etc. Dr. MAS - NED UET Karachi - Pakistan 29
  • 30. Thanks Dr. MAS - NED UET Karachi - Pakistan 30