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PCB Design and Fabrication
Content
1. Prepare your circuit artwork.
2. Exposing
3. Developing
4. Trouble shooting
5. Etching
Prepare your circuit artwork
1. We need a schematic diagram
i. Design by ourselves
ii. Readymade (Internet, datasheet etc)
Eg. https://www.arduino.cc/en/Main/ArduinoBoardUno
2. What should we have on the schematic?
i. Circuit diagram.
ii. Name of the part used.
3. Software to design PCB
i. Eagle (http://www.cadsoftusa.com/)
ii. Proteus(http://www.labcenter.com/products/pcb/schematic_intro.cfm)
iii. Pads (https://www.pads.com/)
1
PCB Design Tutorial using Eagle Software
• Installing
– Download trial from http://www.cadsoftusa.com/download-eagle/
1 Prepare your circuit artwork
Create new project
>File > New >Project
A new project folder is made under
the project. Set the name of the
project folder by renaming.
When the project is working, it isn't
possible to change the name. In this
case, select "Close Project" from the
menu. When a project is closed, the
green mark changes to the small
gray mark.
1
Starting a New Project
Prepare your circuit artwork
The file to draw a schematic must
be made after creating a project.
Select "New" from the menu which
is displayed by right clicking the
project and select "Schematic".
By above operation, the window
to draw a schematic is displayed
newly.
In this condition, an actual file isn't
made yet.
1
Create Schematic File
Prepare your circuit artwork
Select File menu and select "Save as...". The file is made with this
operation.
Write the name of the ‘schematic’.
A file of .sch is saved by pushing the Save button.
1
Create Schematic File
Prepare your circuit artwork
1
Create Board File
Prepare your circuit artwork
In the project, another important file must be created…called the board
to draw the mask pattern for the printed board. The board file can be
created after drawing a schematic. When adding a part to the
schematic, a part is added to the board, too. So, when drawing a
schematic, it is necessary to keep a board file always open condition.
Click "Board" icon in the schematic window
When a board isn't made yet,
board creating is confirmed by
following dialog.
1
Create Board File
Prepare your circuit artwork
Following board window is displayed. In this condition, an actual file isn't
made yet.
A board file is made by clicking "Save" icon in the board window.
The file name is same as the schematic file. But, the extension is ".brd"
1
Schematic and Board File Created
Prepare your circuit artwork
The existence of the schematic file and the board file can be confirmed by
the project folder of the control panel.
The working environment was ready with above operations.
1
Selecting and Adding Parts
Prepare your circuit artwork
To make the mask pattern of the printed board, the schematic must be
drawn. The part which is used with the schematic is chosen from the
one which is registered on the library.
Click the "ADD" button which is put on the left side in the
schematic window. NOTE: this screen is displayed
when the “use” status is active,
marked by green bullet. Right
click the Library folder and click
Use All.
1
Selecting and Adding Parts
Prepare your circuit artwork
When pushing the OK button, a
part is displayed on the
schematic. Push the left button
of the mouse in the position.
Click one more to get another
same part.
To stop the addition function of the
part, push an ESC key and "Cancel"
button in the schematic window
1
Wiring Parts
Prepare your circuit artwork
After we put the component, then wiring can be
done by the Wire function. Left click the lead wire
of the part and double-click at the end point which
of wiring. It isn't necessary to keep to push the
mouse button during wiring work. To stop this
feature, press STOP button.
The drawn line can be erased using
the Delete button.
1
Exercise!
Prepare your circuit artwork
Draw this circuit now!.. A 5 volt voltage regulator circuit.
After drawing a schematic, the mistake can be
automatically detected by the ERC (Electrical Rule Check)
button.
1
Exercise!
Prepare your circuit artwork
Part Value Package Library Units
D1 - D4
1N4148DO35-
7 DO35-7 diode 4
K1 - K4 G5V-2 G5V-2 relay 4
LED1 -
LED4 LED3MM led 4
Rx 1k 0207/7 rcl 8
Rx 10k 0207/7 rcl 4
T1 - T4 2N3904 TO92 transistor 4
VS-6V VS-6V 22-23-2021 con-molex 1
VS-6V1 VS-6V 22-23-2021 con-molex 1
X1 22-23-2041 22-23-2041 con-molex 1
X2 22-23-2041 22-23-2041 con-molex 1
MOTOA MOTOA 22-23-2021 con-molex 1
MOTOB MOTOB 22-23-2021 con-molex 1
Part List
1
Creating Board file
Prepare your circuit artwork
When the schematic drawing is ready, click Board button from schematic file.
The yellow line among the parts is the line which shows a connection among the
parts. But, these lines are not wiring for the printed board yet.
1
Parts arrangement on the board
Prepare your circuit artwork
The parts of the board are arranged out of the printed board. After pushing the
Move button, move the parts inside the frame. We can also put text inside.
The yellow line shows a connection among the parts.
The part should be arranged for the yellow line to be simpler.
1
Autorouting on the board
Prepare your circuit artwork
Automatically wiring is done by the "Auto" button.

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PCB Design and Fabrication

  • 1. PCB Design and Fabrication
  • 2. Content 1. Prepare your circuit artwork. 2. Exposing 3. Developing 4. Trouble shooting 5. Etching
  • 3. Prepare your circuit artwork 1. We need a schematic diagram i. Design by ourselves ii. Readymade (Internet, datasheet etc) Eg. https://www.arduino.cc/en/Main/ArduinoBoardUno 2. What should we have on the schematic? i. Circuit diagram. ii. Name of the part used. 3. Software to design PCB i. Eagle (http://www.cadsoftusa.com/) ii. Proteus(http://www.labcenter.com/products/pcb/schematic_intro.cfm) iii. Pads (https://www.pads.com/) 1
  • 4. PCB Design Tutorial using Eagle Software • Installing – Download trial from http://www.cadsoftusa.com/download-eagle/ 1 Prepare your circuit artwork
  • 5. Create new project >File > New >Project A new project folder is made under the project. Set the name of the project folder by renaming. When the project is working, it isn't possible to change the name. In this case, select "Close Project" from the menu. When a project is closed, the green mark changes to the small gray mark. 1 Starting a New Project Prepare your circuit artwork
  • 6. The file to draw a schematic must be made after creating a project. Select "New" from the menu which is displayed by right clicking the project and select "Schematic". By above operation, the window to draw a schematic is displayed newly. In this condition, an actual file isn't made yet. 1 Create Schematic File Prepare your circuit artwork
  • 7. Select File menu and select "Save as...". The file is made with this operation. Write the name of the ‘schematic’. A file of .sch is saved by pushing the Save button. 1 Create Schematic File Prepare your circuit artwork
  • 8. 1 Create Board File Prepare your circuit artwork In the project, another important file must be created…called the board to draw the mask pattern for the printed board. The board file can be created after drawing a schematic. When adding a part to the schematic, a part is added to the board, too. So, when drawing a schematic, it is necessary to keep a board file always open condition. Click "Board" icon in the schematic window When a board isn't made yet, board creating is confirmed by following dialog.
  • 9. 1 Create Board File Prepare your circuit artwork Following board window is displayed. In this condition, an actual file isn't made yet. A board file is made by clicking "Save" icon in the board window. The file name is same as the schematic file. But, the extension is ".brd"
  • 10. 1 Schematic and Board File Created Prepare your circuit artwork The existence of the schematic file and the board file can be confirmed by the project folder of the control panel. The working environment was ready with above operations.
  • 11. 1 Selecting and Adding Parts Prepare your circuit artwork To make the mask pattern of the printed board, the schematic must be drawn. The part which is used with the schematic is chosen from the one which is registered on the library. Click the "ADD" button which is put on the left side in the schematic window. NOTE: this screen is displayed when the “use” status is active, marked by green bullet. Right click the Library folder and click Use All.
  • 12. 1 Selecting and Adding Parts Prepare your circuit artwork When pushing the OK button, a part is displayed on the schematic. Push the left button of the mouse in the position. Click one more to get another same part. To stop the addition function of the part, push an ESC key and "Cancel" button in the schematic window
  • 13. 1 Wiring Parts Prepare your circuit artwork After we put the component, then wiring can be done by the Wire function. Left click the lead wire of the part and double-click at the end point which of wiring. It isn't necessary to keep to push the mouse button during wiring work. To stop this feature, press STOP button. The drawn line can be erased using the Delete button.
  • 14. 1 Exercise! Prepare your circuit artwork Draw this circuit now!.. A 5 volt voltage regulator circuit. After drawing a schematic, the mistake can be automatically detected by the ERC (Electrical Rule Check) button.
  • 15. 1 Exercise! Prepare your circuit artwork Part Value Package Library Units D1 - D4 1N4148DO35- 7 DO35-7 diode 4 K1 - K4 G5V-2 G5V-2 relay 4 LED1 - LED4 LED3MM led 4 Rx 1k 0207/7 rcl 8 Rx 10k 0207/7 rcl 4 T1 - T4 2N3904 TO92 transistor 4 VS-6V VS-6V 22-23-2021 con-molex 1 VS-6V1 VS-6V 22-23-2021 con-molex 1 X1 22-23-2041 22-23-2041 con-molex 1 X2 22-23-2041 22-23-2041 con-molex 1 MOTOA MOTOA 22-23-2021 con-molex 1 MOTOB MOTOB 22-23-2021 con-molex 1 Part List
  • 16. 1 Creating Board file Prepare your circuit artwork When the schematic drawing is ready, click Board button from schematic file. The yellow line among the parts is the line which shows a connection among the parts. But, these lines are not wiring for the printed board yet.
  • 17. 1 Parts arrangement on the board Prepare your circuit artwork The parts of the board are arranged out of the printed board. After pushing the Move button, move the parts inside the frame. We can also put text inside. The yellow line shows a connection among the parts. The part should be arranged for the yellow line to be simpler.
  • 18. 1 Autorouting on the board Prepare your circuit artwork Automatically wiring is done by the "Auto" button.