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Mohamed Abdelraof Saad
LIQUEFIED NATURAL GAS
Mohamed Abdelraof Saad
1. Gas treating before liquefaction
2. Liquefaction cycles
3. Storage
4.Transport
5. Regasification and cold utilization
Mohamed Abdelraof Saad
Mohamed Abdelraof Saad
3D Model of LNG Train
Liquefaction Heat Exchanger
H2O
Removal
Unit
CO2, H2S
Removal Unit
Amine
Regenerator
Air fan cooling 320 units
Refrigerant
Compressors
Turbines Stacks
Liquefaction Heat Exchanger
H2O
Removal
Unit
CO2, H2S
Removal Unit
Amine
Regenerator
Air fan cooling 320 units
Refrigerant
Compressors
Turbines Stacks
Mohamed Abdelraof Saad
Fridge to LNG
Mohamed Abdelraof Saad
Refrigeration
Mohamed Abdelraof Saad
PEAK SHAVING PLANTS
Mohamed Abdelraof Saad
BASELOAD PLANTS AND STRANDED RESERVES
Mohamed Abdelraof Saad
LIQUEFACTION CYCLES
Mohamed Abdelraof Saad
Cascade cycle
 Refrigerant systems can be "stacked" to provide cooling below -40°F.
 The low stage uses methane as the working fluid.
 The methane is boiled in a chiller at near its atmospheric boiling point (-259°F), is compressed and
condensed, rejecting heat to an ethylene evaporator at approximately -150°F.
 In turn, the ethylene is compressed and condensed, rejecting heat to a propane chiller at approximately -
30°F.
 Finally, the propane rejects its heat to the surroundings.
Mohamed Abdelraof Saad
Joule-Thomson liquefaction
plant
Mohamed Abdelraof Saad
Simple closed cycle
liquefaction process
Mohamed Abdelraof Saad
Open cycle
expander
plant
Mohamed Abdelraof Saad
Peak-shaving
plant with
open cycle.
Main feed to chilling , exp. , heating , comp
to power plant which cool down the other
LNG part
Vapor after prefinal JT still have pressure to
cool and then to P plant
Comp. to Recycle B. off, P plant gas and/or
prefinal JT gas
Mohamed Abdelraof Saad
Schematic of a hypothetical
two-fluid cascade cycle
2, 5, 9, 11, 12
Cooling then expansion
11
12
13 & vap. from receivers
Heating then comp.
13
Final expansion
Then boil off comp.
Mohamed Abdelraof Saad
Schematic of
simple closed-
cycle, single-
flow mixed
refrigerant
Mohamed Abdelraof Saad
Schematic of commercial
closed-cycle PRICO® system
Mohamed Abdelraof Saad
Schematic of a closed-
cycle propane
precooled mixed
refrigerant system.
Shaded areas and
dotted lines represent
propane cooling system
Mohamed Abdelraof Saad
Open cycle
schematic.
Refrigerant
and process
stream are
mixed
Mohamed Abdelraof Saad
Gas Pipeline
Boiloff
Compressors
Tank 1 Tank 2 Tank 3
Natural Gas
LNG –Tanks toVaporizers
LNG – Ship toTanks
As LNG boils off,
the gas is
withdrawn from
the tanks and
compressed.
As gas is required,
pumps inside the
tanks transfer LNG
to the plant
vaporizers. The plant vaporizers warm the
LNG until it vaporizes.
ReceivingTerminal – LNG Gas Flow
Mohamed Abdelraof Saad
Receiving terminal
Mohamed Abdelraof Saad
Re-gasificationLNG enters a cryogenic pump capable of
producing the required send-out pressure
(e.g. up to 130 bar have been studied).
LNG at the required discharge pressure is
heated in two stages.
In the first stage LNG is heated from -160
°C to -10 °C in a compact printed circuit
heat exchanger with propane as heating
medium.
In the second stage, LNG can be heated
further using seawater as heating medium
in a shell and tube heat exchanger.
In the LNG/Propane heat exchanger, heat
is exchanged against propane circulating
in a closed loop.
The propane enters the heat exchanger at
approx. 0 °C at 4.7 bar as gas.
In the heat exchanging process propane is
condensed, and leaves the exchanger in
liquid state at approximately -5 °C.
The propane in the closed loop is then
pumped by the circulating pump and
heated against seawater in titanium semi
welded plate heat exchangers.
In these heat exchangers, the propane is
evaporated and heated to 0 °C before
returning as gas to the printed circuit heat
exchanger.
Mohamed Abdelraof Saad
Typical LNG Plant
Mohamed Abdelraof Saad
Mohamed Abdelraof Saad
LNG Tanker.
Mohamed Abdelraof Saad

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Natural gas processing technology lng process

  • 2. Mohamed Abdelraof Saad 1. Gas treating before liquefaction 2. Liquefaction cycles 3. Storage 4.Transport 5. Regasification and cold utilization
  • 4. Mohamed Abdelraof Saad 3D Model of LNG Train Liquefaction Heat Exchanger H2O Removal Unit CO2, H2S Removal Unit Amine Regenerator Air fan cooling 320 units Refrigerant Compressors Turbines Stacks Liquefaction Heat Exchanger H2O Removal Unit CO2, H2S Removal Unit Amine Regenerator Air fan cooling 320 units Refrigerant Compressors Turbines Stacks
  • 8. Mohamed Abdelraof Saad BASELOAD PLANTS AND STRANDED RESERVES
  • 10. Mohamed Abdelraof Saad Cascade cycle  Refrigerant systems can be "stacked" to provide cooling below -40°F.  The low stage uses methane as the working fluid.  The methane is boiled in a chiller at near its atmospheric boiling point (-259°F), is compressed and condensed, rejecting heat to an ethylene evaporator at approximately -150°F.  In turn, the ethylene is compressed and condensed, rejecting heat to a propane chiller at approximately - 30°F.  Finally, the propane rejects its heat to the surroundings.
  • 12. Mohamed Abdelraof Saad Simple closed cycle liquefaction process
  • 13. Mohamed Abdelraof Saad Open cycle expander plant
  • 14. Mohamed Abdelraof Saad Peak-shaving plant with open cycle. Main feed to chilling , exp. , heating , comp to power plant which cool down the other LNG part Vapor after prefinal JT still have pressure to cool and then to P plant Comp. to Recycle B. off, P plant gas and/or prefinal JT gas
  • 15. Mohamed Abdelraof Saad Schematic of a hypothetical two-fluid cascade cycle 2, 5, 9, 11, 12 Cooling then expansion 11 12 13 & vap. from receivers Heating then comp. 13 Final expansion Then boil off comp.
  • 16. Mohamed Abdelraof Saad Schematic of simple closed- cycle, single- flow mixed refrigerant
  • 17. Mohamed Abdelraof Saad Schematic of commercial closed-cycle PRICO® system
  • 18. Mohamed Abdelraof Saad Schematic of a closed- cycle propane precooled mixed refrigerant system. Shaded areas and dotted lines represent propane cooling system
  • 19. Mohamed Abdelraof Saad Open cycle schematic. Refrigerant and process stream are mixed
  • 20. Mohamed Abdelraof Saad Gas Pipeline Boiloff Compressors Tank 1 Tank 2 Tank 3 Natural Gas LNG –Tanks toVaporizers LNG – Ship toTanks As LNG boils off, the gas is withdrawn from the tanks and compressed. As gas is required, pumps inside the tanks transfer LNG to the plant vaporizers. The plant vaporizers warm the LNG until it vaporizes. ReceivingTerminal – LNG Gas Flow
  • 22. Mohamed Abdelraof Saad Re-gasificationLNG enters a cryogenic pump capable of producing the required send-out pressure (e.g. up to 130 bar have been studied). LNG at the required discharge pressure is heated in two stages. In the first stage LNG is heated from -160 °C to -10 °C in a compact printed circuit heat exchanger with propane as heating medium. In the second stage, LNG can be heated further using seawater as heating medium in a shell and tube heat exchanger. In the LNG/Propane heat exchanger, heat is exchanged against propane circulating in a closed loop. The propane enters the heat exchanger at approx. 0 °C at 4.7 bar as gas. In the heat exchanging process propane is condensed, and leaves the exchanger in liquid state at approximately -5 °C. The propane in the closed loop is then pumped by the circulating pump and heated against seawater in titanium semi welded plate heat exchangers. In these heat exchangers, the propane is evaporated and heated to 0 °C before returning as gas to the printed circuit heat exchanger.