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Md. Ashifur Rahaman
Dept. of Naval Architecture and Marine Engineering , BUET
Organizer , MSPC-2018
Confidential Customized for Lorem Ipsum LLC Version 1.0
Topics :
Propeller basics
Cavitation & Vibration control
Shaft Arrangement
Rudder basics
Water Tightness
BLDC vs DC motor
ESC
Workshop
INTER UNIVERSITY MSPC 2018
What is Propeller ?
Rotating hydro or airfoil to converts rotational power from the
engine into thrust
Lower pressure zone
/ Lift force
Workshop
• INTER UNIVERSITY MSPC 2018
Terms related to Propeller :
Workshop
• INTER UNIVERSITY MSPC 2018
Propeller Pitch :
• The higher the pitch, the faster the top end speed but the lower the rev's.
• The lower the pitch the faster the acceleration and the higher the rev's
• The angle of attack the greater the pitch.
• Effect the propeller efficiency.
Workshop
• INTER UNIVERSITY MSPC 2018
Propeller Pitch Vs Efficiency
Workshop
• INTER UNIVERSITY MSPC 2018
Propeller Slip :
● Due to prop slip we are going approximately 10-20% slower at top speed on high
speed craft.
● If the boat had zero drag and the prop operated with zero slip
Workshop
• INTER UNIVERSITY MSPC 2018
Workshop
• INTER UNIVERSITY MSPC 2018
Propeller-hull Clearances :
● Source : http://www.ricepropulsion.com/cartas/TNL48/TNL48.htm
(NOTE) These clearances are closely associated with the number of blades and can be estimated by :
(1) % = 0.23 - (0.02 x n)
(2) % = 0.33 - (0.02x n)
where: n = the number of blades on the propeller
Basic ideas about propeller :
● Submerged in water
● Zero degree angled with water surface horizontally
● Aliened with ship centerline
● Set before Rudder
● Keep 90 degree angle Rudder stock centerline with propeller centerline etc …..
Workshop
• INTER UNIVERSITY MSPC 2018
Cavitation :
Reduced pressure & Cavity creates
Workshop
• INTER UNIVERSITY MSPC 2018
Workshop
• INTER UNIVERSITY MSPC 2018
Types of cavitation in propeller :
Hub Cavitation Tip Cavitation
Face Cavitation Root Cavitation
Cavitation control :
Workshop
• INTER UNIVERSITY MSPC 2018
Effects of Cavitation :
● Low propeller efficiency (Thrust reduction)
● Propeller erosion (mechanical erosion as bubbles collapse)
● Vibration due to uneven loading
● Cavitation noise due to impulsion by the bubble collapse
Workshop
• INTER UNIVERSITY MSPC 2018
Ways to Control Cavitation :
● Remove fouling, nicks and scratch.
● Increase or decrease the engine RPM smoothly to avoid an abrupt change in thrust
● Keep gradual pitch setting for controllable pitch propeller
● prevent ventilation of propeller
Source : https://www.youtube.com/watch?v=8FItnysLHCA
Workshop
• INTER UNIVERSITY MSPC 2018
Shaft arrangement :
Considerations:
• Lower Mass (stability)
• 100% straight (vibration)
• Smooth surface (friction)
Workshop
• INTER UNIVERSITY MSPC 2018
Approximate bare shaft length should not exceed 4 times of shaft dia.
Rudder :
● From the reference book Applied Naval Architecture by Munroe Smith the
rudder area can be determined by,
A =
𝐿 𝑚 ×𝑇(𝑚)
60
● Setting Rudder after propeller is better
● Submerged fully or larger portion to water
● Hydrofoil shape to higher efficiency
Workshop
• INTER UNIVERSITY MSPC 2018
Source : https://www.youtube.com/watch?v=cOX4X7duDvo
Workshop
• INTER UNIVERSITY MSPC 2018
Water tightness :
● Water kills Arduino & ESC
● Increased mass of ship & Loss in stability
● Main consideration is motor position
● If motor is set at outside of hull (less fear of
leakage but loss of stability & cavitation )
● So motor should be set at inside of hull ( recommended )
Source : http://www.eugeneleeslover.com/ENGINEERING/CHAPTER-7.html
Workshop
• INTER UNIVERSITY MSPC 2018
• Glue sticks can create good water tight bond but gapes may created when glue gun used.
• Super Glue also water resistant but brittle & not recommended when gapes are need to
fill .
• Araldite or epoxy is not so brittle , good for filling gapes & good for water resistance.
Workshop
• INTER UNIVERSITY MSPC 2018
BLDC VS BDC
• Higher Torque
• Lower response time (high RPM)
• ESC needed to operate
• Lower Torque
• Higher response time (Low RPM)
• ESC not needed to operate
Workshop
• INTER UNIVERSITY MSPC 2018
Why BLDC need ESC ?
Workshop
• INTER UNIVERSITY MSPC 2018
PWM / signal & 5V
Battery connection (Main Battery)
PWM / signal
Battery (Ground/ + ve)
Battery (VCC / - ve)
 Generally ESC should be able to supply 1.2 or
1.3 times current to DLDC rating current (But
heat generated in ESC so 1.5 times instead of
1.3 times recommended )
Workshop
• INTER UNIVERSITY MSPC 2018
Servo motor :
• To control or steer the rudder.
• Must be able to keep rudder in fixed
position against forces from water.
PWM / signal
Battery (Ground / + ve)
Battery (VCC / - ve / 5V)
Workshop
• INTER UNIVERSITY MSPC 2018
Mspc 2018  ashifur

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Mspc 2018 ashifur

  • 1. Md. Ashifur Rahaman Dept. of Naval Architecture and Marine Engineering , BUET Organizer , MSPC-2018
  • 2. Confidential Customized for Lorem Ipsum LLC Version 1.0 Topics : Propeller basics Cavitation & Vibration control Shaft Arrangement Rudder basics Water Tightness BLDC vs DC motor ESC Workshop INTER UNIVERSITY MSPC 2018
  • 3. What is Propeller ? Rotating hydro or airfoil to converts rotational power from the engine into thrust Lower pressure zone / Lift force Workshop • INTER UNIVERSITY MSPC 2018
  • 4. Terms related to Propeller : Workshop • INTER UNIVERSITY MSPC 2018
  • 5. Propeller Pitch : • The higher the pitch, the faster the top end speed but the lower the rev's. • The lower the pitch the faster the acceleration and the higher the rev's • The angle of attack the greater the pitch. • Effect the propeller efficiency. Workshop • INTER UNIVERSITY MSPC 2018
  • 6. Propeller Pitch Vs Efficiency Workshop • INTER UNIVERSITY MSPC 2018
  • 7. Propeller Slip : ● Due to prop slip we are going approximately 10-20% slower at top speed on high speed craft. ● If the boat had zero drag and the prop operated with zero slip Workshop • INTER UNIVERSITY MSPC 2018
  • 8. Workshop • INTER UNIVERSITY MSPC 2018 Propeller-hull Clearances : ● Source : http://www.ricepropulsion.com/cartas/TNL48/TNL48.htm (NOTE) These clearances are closely associated with the number of blades and can be estimated by : (1) % = 0.23 - (0.02 x n) (2) % = 0.33 - (0.02x n) where: n = the number of blades on the propeller
  • 9. Basic ideas about propeller : ● Submerged in water ● Zero degree angled with water surface horizontally ● Aliened with ship centerline ● Set before Rudder ● Keep 90 degree angle Rudder stock centerline with propeller centerline etc ….. Workshop • INTER UNIVERSITY MSPC 2018
  • 10. Cavitation : Reduced pressure & Cavity creates Workshop • INTER UNIVERSITY MSPC 2018
  • 11. Workshop • INTER UNIVERSITY MSPC 2018 Types of cavitation in propeller : Hub Cavitation Tip Cavitation Face Cavitation Root Cavitation
  • 12. Cavitation control : Workshop • INTER UNIVERSITY MSPC 2018 Effects of Cavitation : ● Low propeller efficiency (Thrust reduction) ● Propeller erosion (mechanical erosion as bubbles collapse) ● Vibration due to uneven loading ● Cavitation noise due to impulsion by the bubble collapse
  • 13. Workshop • INTER UNIVERSITY MSPC 2018 Ways to Control Cavitation : ● Remove fouling, nicks and scratch. ● Increase or decrease the engine RPM smoothly to avoid an abrupt change in thrust ● Keep gradual pitch setting for controllable pitch propeller ● prevent ventilation of propeller
  • 15. Shaft arrangement : Considerations: • Lower Mass (stability) • 100% straight (vibration) • Smooth surface (friction) Workshop • INTER UNIVERSITY MSPC 2018 Approximate bare shaft length should not exceed 4 times of shaft dia.
  • 16. Rudder : ● From the reference book Applied Naval Architecture by Munroe Smith the rudder area can be determined by, A = 𝐿 𝑚 ×𝑇(𝑚) 60 ● Setting Rudder after propeller is better ● Submerged fully or larger portion to water ● Hydrofoil shape to higher efficiency Workshop • INTER UNIVERSITY MSPC 2018
  • 18. Water tightness : ● Water kills Arduino & ESC ● Increased mass of ship & Loss in stability ● Main consideration is motor position ● If motor is set at outside of hull (less fear of leakage but loss of stability & cavitation ) ● So motor should be set at inside of hull ( recommended ) Source : http://www.eugeneleeslover.com/ENGINEERING/CHAPTER-7.html Workshop • INTER UNIVERSITY MSPC 2018
  • 19. • Glue sticks can create good water tight bond but gapes may created when glue gun used. • Super Glue also water resistant but brittle & not recommended when gapes are need to fill . • Araldite or epoxy is not so brittle , good for filling gapes & good for water resistance. Workshop • INTER UNIVERSITY MSPC 2018
  • 20. BLDC VS BDC • Higher Torque • Lower response time (high RPM) • ESC needed to operate • Lower Torque • Higher response time (Low RPM) • ESC not needed to operate Workshop • INTER UNIVERSITY MSPC 2018
  • 21. Why BLDC need ESC ? Workshop • INTER UNIVERSITY MSPC 2018
  • 22. PWM / signal & 5V Battery connection (Main Battery) PWM / signal Battery (Ground/ + ve) Battery (VCC / - ve)  Generally ESC should be able to supply 1.2 or 1.3 times current to DLDC rating current (But heat generated in ESC so 1.5 times instead of 1.3 times recommended ) Workshop • INTER UNIVERSITY MSPC 2018
  • 23. Servo motor : • To control or steer the rudder. • Must be able to keep rudder in fixed position against forces from water. PWM / signal Battery (Ground / + ve) Battery (VCC / - ve / 5V) Workshop • INTER UNIVERSITY MSPC 2018