Die & mould maker profile 1

DIE & MOULD SOLUTIONS
The Digital Tool RoomThe Digital Tool RoomThe Digital Tool RoomThe Digital Tool Room
parting line
quality
Aluminium Die Casting Dies
Compete Precision Mould Making Solutions
Plastic Injection Moulds
Up to 650TUp to 500T

The Digital ToolThe Digital ToolThe Digital ToolThe Digital Tool RoomRoomRoomRoom
Company Profile
•DIE & MOULD SOLUTIONS Is a precision tool making expertise in plastic injection
moulds & Die casting dies. We offer solutions for complex
tooling challengers for OEMs, Tier 1, Tie 2, Customers
•DIE & MOULD SOLUTIONS 1)..With 20 year Experience in CAD & CAM Company has started
in 2011, with 2 Employee and 1- VMC, 1- EDM, and drilling
machine, Now ,
2)..We incorporate the latest technology- 20-Employee, 5-VMC,
4-CAD/CAM, 3-EDM, 1-Drill EDM, 1-Wire cut, & inspection &
daily tracking procedure to reduce shop time & improve deliverydaily tracking procedure to reduce shop time & improve delivery
dates in some cases 12 days for rapid, our max lead time depends
on complex 3 to 8 weeks
3)..From Engineering to new builds ,modifications,
troubleshooting of tooling & engineering concern, our team
members are motivated and skilled to bring you the optimum
quality service you deserve.
4)..Our dynamic team are here as your reliable partner for
precision dies & moulds.
5)..From tool launch to tools tryout our project team members
provide a reliable contacts are met both on budget & on time.
6)..Our facility is over 3500. sqft, Continuously growing up to
meet the needs of our customer.

Key Features
1).. “Full Service “
Precision Tool Design & Manufacturing of
Plastics & Aluminium Die Casing dies
2).. “ Best Cost & Short Lead Time “
3).. “Integrated Capability in Mould Design ,Manufacturing, Trials”

Key Features 2
1).. Die & Mould Set Up – 2011.
2).. Certificates:-
a) Business license, b) National tax registration-Excise, C vat tin
c) Import Export License d) ISO 9001 e) Cristal acct Rating
3).. Factory Ares:- 3600sqft
4).. Total Employee 20
5).. Tooling Capacity :- 80-130 Moulds/Year
6).. Max. Mould Size:- Suitable for 650T
7).. Address & Location :- Plot E107 MIDC Waluj, Aurangabad MH.(India)7).. Address & Location :- Plot E107 MIDC Waluj, Aurangabad MH.(India)

Industries We serve
Automobile 48% 60 48
Electricals & Electronics 30% 18 30
Engineering 14% 14 14
Domestic & Agriculture 8% 8 8
Automobile
14%
8%
Electricals & Electronics
Engineering
Domestic & Agriculture
40%
38%

Mile Stone Graph
YEAR Mould/Year
2011-12 10
2012-13 36
2013-14 5380
100
120
Mould/Year
2014-15 76
20115-16 108
0
20
40
60
2011-12 2012-13 2013-14 2014-15 20115-16
Mould/Year

Sale Graph
YEAR Sale /Year in Lacs
2011-12 40
2012-13 80
2013-14 160
2014-15 240
20115-16 310
200
250
300
350
Sale /Year in Lacs
0
50
100
150
2011-12 2012-13 2013-14 2014-15 20115-16
Sale /Year in Lacs

Industries We serve
Electricals & Electronics AutomobilesEngineering & Others
Chair , ticktak,

Industries We serve

Service we offered
pdc dies photo

Engineering
1).. Preparation 3d model from the 2d supplied by the customer( if no 3d)
2)..If Model is get – Create 2d Drawing from the 3d for cross checking
3).. Parting line & layout finalization according tool
4)..Checking all elements as per 2d drawing for key dimensions, machining
all ounces, fillets, radius, stocks, texture ,insert moulding, text, shrinkages
5)..Details in feasibility( DFM) design for mould
6)..Customer approval & update the customer standard
7).. Mould flow, gate & runner feasibility ,design & Magma/cast flow anylisis
8).. Process planning, design-raw material-machining-edm-wcut-assembly-8).. Process planning, design-raw material-machining-edm-wcut-assembly-
polishing-trials( note:- daily tracking on line inspection & weekly review)
9)..Trials & Sample submission along with sir
10)..After sir ok- Sale invoice along with DVD & Had copy of the drawings

1).. Creo 3-1 License Copy user- 2 in 2 shifts
2).. NX 10.-1 License Copy user- 2 in 2 shifts
3).. Delcam12& 16 -2 License Copy user- 2 in 1 shifts
4).. Autodesk F360-1 License copy user- 1 in 1 shifts
Engineering
4).. Autodesk F360-1 License copy user- 1 in 1 shifts
7 Engineers are in CAD/CAM

Part feasibility study
Customer 3d
model
Parting line
DFM Report
Slope analysis
Draw direction
Undercuts & slider
Feeding &
mould flow
Tool Manufacturing
& polishing
Tool
Assembly
Trials & sir
Approval

CNC/VMC- Machining Cell
Sr No Make Travels Qty Wt.Cupacity,kg Accurecy
1 CINCINNATI 800X450X500 1 500 0.001
2 PING JING 1100X55X600 1 1200 0.01
3 BFW 1100X55X600 1 1200 0.005
4 BFW 600X350X400 1 400 0.001
5 COSMOS 800X510X510 1 650 0.0023 Axis VMC- V800- 1000rpm
CNC MACHINES CELL
Machine Description
3 Axis VMC- milacron, 8000rpm
3 Axis VMC- V11-8000rpm
3 Axis VMC- BMV60+, 10000rpm
3 Axis VMC- BMV35 for Graphite Electrodes,15000rpm
1 2 3
5
4
1

EDM- Machining Cell
1 PRES MECH 2000X1000X1000 1 5000 0.01
2 PRES MECH 1100X550X500 1 400 0.01
3 EXCELENT Tawan 800X400X400 1 400 0.002
reverce edm machining facility
EDM MACHINES CELL
Machine Description
3 Axis EDM- 100 amps, 200kg ele. Wt

Wire Cut & EDM Drill
1 JK Machines(Excelent) 350x250x350 1 250 0.2 drill
2 JK Machines(Excelent) 250X320X300 1 250 0.18 wire
EDM DRILL & WIRE CUT MACHINES CELL
Machine Description
High speed Drill EDM 0.2 to 3 mm drilling
ECO CNC WIRE CUT EDM

CONVENTIONAL M/C CELL
Sr No Make Travels
1 Laxmi Dia 250x70
2 UK-Johanson 600X400X400
3 LKM DIA 32 DRILL
4 LKM DIA40 DRILLRadial drill dia 40- MT4
CNC MACHINES CELL
Machine Description
LATHE MACHINE- 4ft
Surface Grinding
Radial drill dia 32- MT3

ASSEMBLY

DIE & MOULD SOLUTIONS For Trials- PDC & Plastic m/c Cell

THANKS
Contact person for Marketing :- V B Ghadling
Contact No. 09890131707
07304440005
The Digital Tool RoomThe Digital Tool RoomThe Digital Tool RoomThe Digital Tool Room
Contact No. 09890131707
07304440005
mail_ :- dienmouldsols@gmail.com
:- marketing.ghadling@dienmouldsols.com
:- wakade.uttam@dienmouldsols.com
Web :- www.dienmouldsols.com

Die & mould maker profile 1

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