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INTRODUCTION TO MARINE
GAS TURBINES
GAS TURBINES (GT1)
(Chapter 1)
Mr Ian Cairney
Revised: 10 June 06
2
Safety and awareness information
•Trainee heads are situated in the East Passageway.
•Fire alarms are tested every Monday during morning stand easy, no
action to be taken.
•This is a No Smoking building, smoking is permitted outside in the
entrance to the main engine cell, east end.
•All accidents are to be reported, no matter how minor. Watt hangar
manager holds the accident book.
•Access to the control room is restricted unless there is a member of
staff in attendance. DO NOT walk in front of the control panel when in
use.
3
•Access to the Engine Cells is restricted unless accompanied by a
member of staff, and the engines are inhibited.
•Telephones are located within the building, in the common room,
and Raper and Spey control rooms.
•Emergency telephone number is 2222.
Any Questions?
2
394
SEMC Gas Turbines: - The Course
 GT1 INTRODUCTION
 GT2 COMPRESSORS & INTERNAL AIR
SYSTEM
 GT3 M ENGINE CONSTRUCTION,
PROPULSION SYSTEMS. INTRO TO
TYNE / OLYMPUS
 GT 7 ON ENGINE AUXILLIARIES
 GT 8 GTCU LUBE OIL SYSTEM
 GT 9 GT DOWNTAKES, UPTAKES &
MODULE SYSTEMS
 GT 10 DRY & WET MOTORING (Test
Cycles)
The Course – Continued
 GT 11 START, RUN, STOP. DUTY WATCH
 GT 13 M 1st. PRACTICAL “FLASH-UP”
 GT 19 COMBUSTION SYSTEMS
 GT 20 ENGINE USEAGE
 GT 21 M TYNE / OLYMPUS FUEL CONTROL
 GT 25 M 2nd. PRACTICAL “FLASH-UP”
 GT 29 3rd. PRACTICAL “FLASH-UP”
Overalls & Steaming Boots Required.
End of course EXAM
OBJECTIVES
 Define the meaning of gas turbine
 Identify the major components of a gas turbine
 Describe the various forms of aero and marine gas
turbine
 Explain the form of the gas turbine cycle on a T-s
chart and compare it with the steam and diesel cycle
 Describe various additions to the simple gas turbine
cycle
 Explain the advantages and disadvantages of gas
turbine propulsion
GAS TURBINES
A self contained heat engine using a continuous
flow of gas as the working fluid - compressing it,
heating it, and expanding it through one or more
turbines, producing a net output of energy in a
useable form.
RAM JET ENGINE
DO WE HAVE A NAVAL USE
FOR THE RAM – JET ???
YES WE DO !!!
Sea Dart Missile – Rolls Royce
“ODIN” RAMJET
IF YOU WANT A SIMPLE, RELIABLE
JET ENGINE, THAT CAN BE
CHEAPLY MANUFACTURED FROM
STEEL PRESSINGS AND WILL RUN
ON SYNTHETIC FUEL – THEN WHAT
ABOUT……….
THE PULSE JET ????
Argus Pulse Jet Engine. The
Intake showing Air Inlet Shutters
V1 Flying Bomb – (“Buzzbomb” –
“Doodlebug”) - the most Infamous use of the Pulse
Jet Engine.
It was very simple and cheap to build
but wasn’t very accurate and needed
launch ramp with rails. Later versions
were air launched.
V1 Flying Bomb – The First
Cruise Missile
WHAT HAPPENS WHEN You
Detonate Nearly ONE Tonne of
High Explosive at Ground Level
on a Civilian Target ???
(Not something that you deal with
every day in the Navy, BUT,
Something That You May Well
have to deal with during Your
Career - ie TERRORISM)
Unwin Road, Peckham, South
London, August 1944
Gypsy Road, Lewisham, South
London, 1944
 Do we still use the Pulse Jet
Engine?
And The Modern Version of the
V1 Buzzbomb?
Simplicity Itself
BASIC OPEN CYCLE GAS TURBINE
1
4
3
2
Air Exhaust Gas
Combustion
Chamber
Fuel
Gas Generator
Compressor HP Turbine
~ 66% Power Output ~ 33% Power Output
GAS TURBINE BASICS
Compressor
Combustor
Turbine
Gas Generator Shaft
Marine GAS TURBINE BASICS
Compressor
Combustor
Turbine
Power Turbine
Output Shaft
Gas Generator Shaft
Marine GAS TURBINE BASICS
Compressor
Combustor
Turbine
Power Turbine
Inlet Duct (Plenum)
Output Shaft
Gas Generator Shaft
Marine GAS TURBINE BASICS
Compressor
Combustor
Turbine
Power Turbine
Inlet Duct (Plenum)
Exhaust
Duct
Exhaust Volute
Output Shaft
Gas Generator Shaft
Marine GAS TURBINE BASICS
Compressor
Combustor
Turbine
Power Turbine
Inlet Duct (Plenum)
Exhaust Duct
Exhaust Volute
Output Shaft
Accessory Gearbox Gas Generator Shaft
GAS TURBINE BASICS– Accessory Drives
Inlet Gearbox
Transverse Gearbox
GAS TURBINE BASICS
Inlet Gearbox
Accessory Gearbox
Transverse
Gearbox
GAS TURBINE BASICS
Inlet Gearbox
Accessory Gearbox
Transverse
Gearbox
Air Starter
GAS TURBINE BASICS
Inlet Gearbox
Accessory Gearbox
Transverse
Gearbox
Air Starter
HP Fuel Pump
GAS TURBINE BASICS– Accessories – It
won’t run without them !!
Inlet Gearbox
Accessory Gearbox
Transverse
Gearbox
Air Starter
Fuel Controller
HP Fuel Pump
Typical MARINE GAS TURBINE Installation
Compressor
Combustor
Turbine
Power Turbine
Inlet Duct (Plenum)
Exhaust Duct
Exhaust Volute
Output Shaft
Accessory Gearbox Gas Generator Shaft
GAS TURBINE VARIANTS
TURBOJET
Air Exhaust Gas
Compressor Turbine
CC
CC
ENGLISH–ELECTRIC
LIGHTNING – The RAF’s only
true supersonic jet.
GAS TURBINE VARIANTS
TURBO FAN (DUCTED FAN)
Air Exhaust Gas
Compressor
Turbine
CC
CC
By Pass Air
TRISTAR
GAS TURBINE VARIANTS
TURBO FAN (BY PASS)
Air Exhaust Gas
Compressor
Turbine
CC
CC
Low Temp
High Mass
PHANTOM
GAS TURBINE VARIANTS
TURBO SHAFT or TURBOPROP
Air
Exhaust Gas
Compressor Turbine
CC
CC
Rotor
Epicyclic
Gearbox
Free Power
Turbine
TURBO–PROP (Turbo-propeller) --
Lockheed C130 Hercules
SIMPLE SINGLE SPOOL MARINE
PROPULSION GAS TURBINE
Air
1
4
3
2
5
Output Shaft
Exhaust Gas
Fuel
Gas Generator Power Turbine
Compressor HP Turbine
Combustion
Chambers
General Electric LM 2500
TWIN SPOOL MARINE PROPULSION
GAS TURBINE
Air
1
4
3
2
5
Output Shaft
Exhaust Gas
Combustion
Chambers
Fuel
Gas Generator Power Turbine
6
7
LP Comp HP Comp LP Turbine
HP Turbine
Olympus 593 – Concorde Engine
This one DOESN’T Power
Warships!!!!
152
THIS ONE DOES!!! – The RR. Marine
Olympus TMB3
TURBINE GAS CYCLE EFFICIENCY
s
T
3
1
2
4
W
KW
Heat in
Ttr5t4`32tu
T = Temp
S = entropy
(available energy)
MARINE GAS TURBINE PRESSURE LOSSES
a All pressure losses absorb useful work output
S Highlight 1.8
T
3
1
2
4
P atmos
P sub atmos
P abv atmos
CC Losses
Uptake Losses
Intake Losses
4
1 3
5
2
6
s
T
6
4
3
5
1
2
Heat Exchange
HEAT
EXCHANGE
RE-HEAT
T
1
4
3
5
2
6
s
6
4
3 5
1
2
4’
RE-HEAT & HEAT
EXCHANGE
1
6
7
2
8
s
T
Heat Exchange
4
5
3
6
4
3 5
2
4’
1
7
8
ADVANTAGES
 High power/weight ratio
 Quick start up capability and rapid response to
changes in power demand
 Comparatively low development cost
 Low on board maintenance requirements
 Ease of upkeep by exchange of critical parts
 Reduced watch keeping manpower
 Good SFC at high power
 Availability
 Reduced underwater noise (fewer hull openings)
 Operational flexibility (choice of propulsion
configuration with 4 main engines)
DISADVANTAGES
 Unidirectional - need CPP/reversing gearbox
 High quality fuel required
 Good air quality required - hence a complex air
filtration system needed
 Installation - large intake & exhaust ducting needed
with implications for hull strength, internal volume &
WT integrity
 IR signature
 High unit costs
 High cost of running & maintaining shore support
infrastructure
 Poor fuel consumption at part load
 Poor Fuel Combustion at Low Speeds - SMOKE !
 Increased number of prime movers on GT warships
OBJECTIVES
 Define the meaning of gas turbine
 Identify the major components of a gas
turbine
 Describe the various forms of aero and
marine gas turbine
 Explain the form of the gas turbine cycle on a
T-s chart and compare it with the steam and
diesel cycle
 Describe various additions to the simple gas
turbine cycle
 Explain the advantages and disadvantages of
gas turbine propulsion
REFERENCES
 Course notes (Chapter 1)
 Gas Turbine Theory, Cohen, Rogers, Saravanamuttoo,
3 ed, Wiley 1987
 Applied Thermodynamics, Eastop & McConkey, 2 ed,
Longman, 1970
QUESTIONS ?
What Can I Expect in the
Exam??
DRAW A Gas Turbine T – S DIAGRAM. SHOW
INTAKE, COMBUSTION CHAMBER and EXHAUST
LOSSES.
Explain why the power output of a gas turbine is
improved by increasing T Max
MARINE GAS TURBINE PRESSURE LOSSES
a An increased T Max will give a longer expansion stage,
this will increase the power output.
s
T
3
1
2
4
P atmos
P sub atmos
P abv atmos
CC Losses
Uptake Losses
Intake Losses

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GT1 Introduction.PPT

  • 1. INTRODUCTION TO MARINE GAS TURBINES GAS TURBINES (GT1) (Chapter 1) Mr Ian Cairney Revised: 10 June 06
  • 2. 2 Safety and awareness information •Trainee heads are situated in the East Passageway. •Fire alarms are tested every Monday during morning stand easy, no action to be taken. •This is a No Smoking building, smoking is permitted outside in the entrance to the main engine cell, east end. •All accidents are to be reported, no matter how minor. Watt hangar manager holds the accident book. •Access to the control room is restricted unless there is a member of staff in attendance. DO NOT walk in front of the control panel when in use.
  • 3. 3 •Access to the Engine Cells is restricted unless accompanied by a member of staff, and the engines are inhibited. •Telephones are located within the building, in the common room, and Raper and Spey control rooms. •Emergency telephone number is 2222. Any Questions?
  • 4.
  • 6. SEMC Gas Turbines: - The Course  GT1 INTRODUCTION  GT2 COMPRESSORS & INTERNAL AIR SYSTEM  GT3 M ENGINE CONSTRUCTION, PROPULSION SYSTEMS. INTRO TO TYNE / OLYMPUS  GT 7 ON ENGINE AUXILLIARIES  GT 8 GTCU LUBE OIL SYSTEM  GT 9 GT DOWNTAKES, UPTAKES & MODULE SYSTEMS  GT 10 DRY & WET MOTORING (Test Cycles)
  • 7. The Course – Continued  GT 11 START, RUN, STOP. DUTY WATCH  GT 13 M 1st. PRACTICAL “FLASH-UP”  GT 19 COMBUSTION SYSTEMS  GT 20 ENGINE USEAGE  GT 21 M TYNE / OLYMPUS FUEL CONTROL  GT 25 M 2nd. PRACTICAL “FLASH-UP”  GT 29 3rd. PRACTICAL “FLASH-UP” Overalls & Steaming Boots Required. End of course EXAM
  • 8. OBJECTIVES  Define the meaning of gas turbine  Identify the major components of a gas turbine  Describe the various forms of aero and marine gas turbine  Explain the form of the gas turbine cycle on a T-s chart and compare it with the steam and diesel cycle  Describe various additions to the simple gas turbine cycle  Explain the advantages and disadvantages of gas turbine propulsion
  • 9. GAS TURBINES A self contained heat engine using a continuous flow of gas as the working fluid - compressing it, heating it, and expanding it through one or more turbines, producing a net output of energy in a useable form.
  • 11. DO WE HAVE A NAVAL USE FOR THE RAM – JET ??? YES WE DO !!!
  • 12. Sea Dart Missile – Rolls Royce “ODIN” RAMJET
  • 13. IF YOU WANT A SIMPLE, RELIABLE JET ENGINE, THAT CAN BE CHEAPLY MANUFACTURED FROM STEEL PRESSINGS AND WILL RUN ON SYNTHETIC FUEL – THEN WHAT ABOUT………. THE PULSE JET ????
  • 14. Argus Pulse Jet Engine. The Intake showing Air Inlet Shutters
  • 15. V1 Flying Bomb – (“Buzzbomb” – “Doodlebug”) - the most Infamous use of the Pulse Jet Engine.
  • 16. It was very simple and cheap to build but wasn’t very accurate and needed launch ramp with rails. Later versions were air launched.
  • 17. V1 Flying Bomb – The First Cruise Missile
  • 18. WHAT HAPPENS WHEN You Detonate Nearly ONE Tonne of High Explosive at Ground Level on a Civilian Target ??? (Not something that you deal with every day in the Navy, BUT, Something That You May Well have to deal with during Your Career - ie TERRORISM)
  • 19. Unwin Road, Peckham, South London, August 1944
  • 20. Gypsy Road, Lewisham, South London, 1944
  • 21.  Do we still use the Pulse Jet Engine?
  • 22. And The Modern Version of the V1 Buzzbomb?
  • 24. BASIC OPEN CYCLE GAS TURBINE 1 4 3 2 Air Exhaust Gas Combustion Chamber Fuel Gas Generator Compressor HP Turbine ~ 66% Power Output ~ 33% Power Output
  • 26. Marine GAS TURBINE BASICS Compressor Combustor Turbine Power Turbine Output Shaft Gas Generator Shaft
  • 27. Marine GAS TURBINE BASICS Compressor Combustor Turbine Power Turbine Inlet Duct (Plenum) Output Shaft Gas Generator Shaft
  • 28. Marine GAS TURBINE BASICS Compressor Combustor Turbine Power Turbine Inlet Duct (Plenum) Exhaust Duct Exhaust Volute Output Shaft Gas Generator Shaft
  • 29. Marine GAS TURBINE BASICS Compressor Combustor Turbine Power Turbine Inlet Duct (Plenum) Exhaust Duct Exhaust Volute Output Shaft Accessory Gearbox Gas Generator Shaft
  • 30. GAS TURBINE BASICS– Accessory Drives Inlet Gearbox Transverse Gearbox
  • 31. GAS TURBINE BASICS Inlet Gearbox Accessory Gearbox Transverse Gearbox
  • 32. GAS TURBINE BASICS Inlet Gearbox Accessory Gearbox Transverse Gearbox Air Starter
  • 33. GAS TURBINE BASICS Inlet Gearbox Accessory Gearbox Transverse Gearbox Air Starter HP Fuel Pump
  • 34. GAS TURBINE BASICS– Accessories – It won’t run without them !! Inlet Gearbox Accessory Gearbox Transverse Gearbox Air Starter Fuel Controller HP Fuel Pump
  • 35. Typical MARINE GAS TURBINE Installation Compressor Combustor Turbine Power Turbine Inlet Duct (Plenum) Exhaust Duct Exhaust Volute Output Shaft Accessory Gearbox Gas Generator Shaft
  • 36. GAS TURBINE VARIANTS TURBOJET Air Exhaust Gas Compressor Turbine CC CC
  • 37. ENGLISH–ELECTRIC LIGHTNING – The RAF’s only true supersonic jet.
  • 38. GAS TURBINE VARIANTS TURBO FAN (DUCTED FAN) Air Exhaust Gas Compressor Turbine CC CC By Pass Air
  • 40. GAS TURBINE VARIANTS TURBO FAN (BY PASS) Air Exhaust Gas Compressor Turbine CC CC Low Temp High Mass
  • 42. GAS TURBINE VARIANTS TURBO SHAFT or TURBOPROP Air Exhaust Gas Compressor Turbine CC CC Rotor Epicyclic Gearbox Free Power Turbine
  • 44. SIMPLE SINGLE SPOOL MARINE PROPULSION GAS TURBINE Air 1 4 3 2 5 Output Shaft Exhaust Gas Fuel Gas Generator Power Turbine Compressor HP Turbine Combustion Chambers
  • 46. TWIN SPOOL MARINE PROPULSION GAS TURBINE Air 1 4 3 2 5 Output Shaft Exhaust Gas Combustion Chambers Fuel Gas Generator Power Turbine 6 7 LP Comp HP Comp LP Turbine HP Turbine
  • 47. Olympus 593 – Concorde Engine This one DOESN’T Power Warships!!!!
  • 48. 152 THIS ONE DOES!!! – The RR. Marine Olympus TMB3
  • 49. TURBINE GAS CYCLE EFFICIENCY s T 3 1 2 4 W KW Heat in Ttr5t4`32tu T = Temp S = entropy (available energy)
  • 50. MARINE GAS TURBINE PRESSURE LOSSES a All pressure losses absorb useful work output S Highlight 1.8 T 3 1 2 4 P atmos P sub atmos P abv atmos CC Losses Uptake Losses Intake Losses
  • 53. RE-HEAT & HEAT EXCHANGE 1 6 7 2 8 s T Heat Exchange 4 5 3 6 4 3 5 2 4’ 1 7 8
  • 54. ADVANTAGES  High power/weight ratio  Quick start up capability and rapid response to changes in power demand  Comparatively low development cost  Low on board maintenance requirements  Ease of upkeep by exchange of critical parts  Reduced watch keeping manpower  Good SFC at high power  Availability  Reduced underwater noise (fewer hull openings)  Operational flexibility (choice of propulsion configuration with 4 main engines)
  • 55. DISADVANTAGES  Unidirectional - need CPP/reversing gearbox  High quality fuel required  Good air quality required - hence a complex air filtration system needed  Installation - large intake & exhaust ducting needed with implications for hull strength, internal volume & WT integrity  IR signature  High unit costs  High cost of running & maintaining shore support infrastructure  Poor fuel consumption at part load  Poor Fuel Combustion at Low Speeds - SMOKE !  Increased number of prime movers on GT warships
  • 56. OBJECTIVES  Define the meaning of gas turbine  Identify the major components of a gas turbine  Describe the various forms of aero and marine gas turbine  Explain the form of the gas turbine cycle on a T-s chart and compare it with the steam and diesel cycle  Describe various additions to the simple gas turbine cycle  Explain the advantages and disadvantages of gas turbine propulsion
  • 57. REFERENCES  Course notes (Chapter 1)  Gas Turbine Theory, Cohen, Rogers, Saravanamuttoo, 3 ed, Wiley 1987  Applied Thermodynamics, Eastop & McConkey, 2 ed, Longman, 1970
  • 59. What Can I Expect in the Exam?? DRAW A Gas Turbine T – S DIAGRAM. SHOW INTAKE, COMBUSTION CHAMBER and EXHAUST LOSSES. Explain why the power output of a gas turbine is improved by increasing T Max
  • 60. MARINE GAS TURBINE PRESSURE LOSSES a An increased T Max will give a longer expansion stage, this will increase the power output. s T 3 1 2 4 P atmos P sub atmos P abv atmos CC Losses Uptake Losses Intake Losses