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Analysis	
  of	
  “Hybrid”	
  Renewable	
  Energy	
  Technology	
  
“SolarMill®”	
  versus	
  “Solar-­‐Only”	
  
I recently spoke with Dan Bates, CEO of Windstream Technologies ,about his company's
hybrid small wind solar systems and asked why a hybrid versus straight solar for energy
production. After a lengthy discussion with Dan he sent me a 10 point discussion on
solar wind hybrids and his Windstream solar mills. It is quite compelling and I am
adding his discussion in whole versus summarizing. Enjoy! - Kevin Woodbridge
1. SolarMill®	
  technology	
  has	
  higher	
  energy	
  density	
  –	
  maximizes	
  investment	
  in
renewable	
  energy	
  by	
  doing	
  more	
  with	
  less	
  space
• Three	
  solar	
  panels	
  with	
  a	
  total	
  maximum	
  capacity	
  of	
  750	
  Watts	
  takes	
  up	
  52
square	
  feet	
  versus	
  the	
  SolarMill	
  “3P”,	
  which	
  in	
  the	
  same	
  52	
  square	
  foot	
  space
produces	
  a	
  maximum	
  capacity	
  of	
  1.75	
  KW
2. SolarMill®	
  technology	
  maximizes	
  investment	
  with	
  more	
  consistent	
  energy
generation
• The	
  chart	
  below	
  shows	
  the	
  annual	
  wind	
  and	
  solar	
  resources	
  in	
  the	
  Philippines.
Note	
  the	
  divergence	
  between	
  the	
  two	
  during	
  seasonal	
  changes	
  –	
  In	
  the	
  winter
months,	
  when	
  solar	
  radiation	
  is	
  waning,	
  the	
  wind	
  resource	
  is	
  increasing.	
  	
  The
same	
  can	
  be	
  said	
  for	
  the	
  daily	
  change,	
  as	
  wind	
  picks	
  up	
  daily	
  during	
  temperature
change	
  at	
  dusk,	
  overnight,	
  and	
  dawn.	
  	
  In	
  order	
  to	
  maximize	
  an	
  ROI	
  on	
  a
renewable	
  energy	
  investment,	
  the	
  greater	
  output	
  and	
  the	
  lower	
  LCOE	
  will	
  prove
best.
5.9	
  
6.4	
  
6.9	
   6.9	
  
6.1	
  
5.3	
  
4.8	
  
4.2	
  
4.8	
  
5.3	
  
5.4	
   5.4	
  
6.7	
  
5.6	
  
5.1	
  
4.1	
  
3.6	
  
4.8	
  
4.5	
  
5.8	
  
4.5	
  
5.0	
  
6.6	
  
7.4	
  
0.0	
  
1.0	
  
2.0	
  
3.0	
  
4.0	
  
5.0	
  
6.0	
  
7.0	
  
8.0	
  
Jan	
   Feb	
   Mar	
   Apr	
   May	
   Jun	
   Jul	
   Aug	
   Sep	
   Oct	
   Nov	
   Dec	
  
Month	
  
Annual	
  Solar	
  and	
  Wind	
  Resources	
  
Monthly	
  DNI	
  (kWh/M2/Day)	
   Monthly	
  Average	
  50	
  M	
  Wind	
  Speed	
  (m/s)	
  
3. SolarMill®	
  technology	
  has	
  lower	
  LCOE	
  (levelized	
  cost	
  of	
  energy)	
  than	
  solar
• The	
  levelized	
  cost	
  of	
  energy	
  is	
  the	
  Total	
  Life	
  Cycle	
  Cost	
  (includes	
  accessories,	
  wiring,
etc)	
  divided	
  by	
  the	
  Total	
  Lifetime	
  Energy	
  Production.	
  	
  The	
  chart	
  below,	
  from	
  the
Energy	
  Information	
  Administration	
  (USA)	
  shows	
  the	
  relative	
  LCOE	
  across	
  several
energy	
  resources
• According	
  to	
  Lazard	
  Freres,	
  the	
  LCOE	
  (unsubsidized),	
  is	
  $149	
  to	
  $204	
  per	
  MWh	
  for
solar,	
  and	
  $97	
  to	
  $129	
  per	
  MWh	
  for	
  microturbines.	
  	
  By	
  using	
  both	
  technologies,
SolarMills®	
  have	
  an	
  overall	
  LCOE	
  which	
  is	
  less	
  than	
  solar-­‐only	
  solutions
4. SolarMill®	
  technology	
  produces	
  more	
  Watts	
  per	
  square	
  foot	
  than	
  solar
• The	
  average	
  solar	
  installation	
  produces	
  between	
  10	
  and	
  13	
  Watts	
  per	
  square	
  foot
versus	
  The	
  SolarMill®	
  “3P,”	
  which	
  produces	
  33	
  Watts	
  per	
  square	
  foot
$0.00	
  
$0.20	
  
$0.40	
  
SolarMill	
   Solar	
  
1	
  sq	
  ft	
  
1	
  sq	
  ft	
  
5. SolarMill®	
  is	
  an	
  “integrated”	
  solution	
  maximizing	
  installation	
  investment
• As	
  opposed	
  to	
  the	
  standard	
  installation	
  of	
  a	
  solar	
  array,	
  SolarMills®	
  work	
  off	
  of	
  a
single	
  set	
  of	
  electronics	
  and	
  a	
  single	
  bus.	
  	
  The	
  overall	
  operational	
  performance	
  of	
  the
system	
  is	
  maximized	
  and	
  the	
  costs	
  are	
  minimized.
6. SolarMill®	
  technology	
  saves	
  money	
  by	
  extending	
  battery	
  life
• Battery	
  life	
  is	
  dependent	
  on	
  the	
  number	
  of	
  charge	
  cycles	
  and	
  the	
  depth	
  of	
  discharge
• Solar	
  charges	
  only	
  during	
  daylight	
  hours
• SolarMill®	
  charges	
  24	
  hours	
  a	
  day,	
  limiting	
  the	
  “depth”	
  of	
  discharge	
  of	
  the	
  battery
• Batteries	
  may	
  last	
  up	
  to	
  30%	
  longer	
  in	
  a	
  SolarMill®	
  installation	
  reducing	
  the	
  LCOE
and	
  the	
  ROI	
  over	
  time.
7. SolarMill®	
  technology	
  has	
  lower	
  service	
  degradation	
  over	
  time	
  (de-­‐rating)	
  than
solar
• According	
  to	
  homepower.com,	
  the	
  average	
  grid-­‐tied,	
  rooftop	
  solar	
  array	
  will	
  lose,	
  or
“de-­‐rate”	
  by	
  44%	
  of	
  their	
  generation	
  capacity	
  over	
  its	
  life	
  expectancy.	
  	
  Tier	
  2	
  and	
  tier
3	
  panels	
  have	
  been	
  known	
  to	
  degrade	
  by	
  as	
  much	
  as	
  60%	
  over	
  their	
  forecasted	
  25-­‐
year	
  functional	
  life.	
  Quality	
  is	
  a	
  real	
  issue	
  as	
  shown	
  in	
  the	
  chart	
  below	
  from	
  an	
  audit
conducted	
  by	
  SolarBuyer:
• SolarMills®	
  use	
  only	
  the	
  highest	
  quality	
  German-­‐made	
  tier	
  1	
  panels	
  which	
  are	
  re-­‐
tested	
  locally	
  before	
  integration	
  into	
  the	
  hybrid	
  system.	
  	
  Further,	
  SolarMills®	
  still	
  only
derive	
  a	
  portion	
  of	
  their	
  power	
  from	
  the	
  solar	
  panels.	
  	
  In	
  the	
  3P	
  model,	
  more	
  than	
  half
of	
  the	
  forecasted	
  generation	
  comes	
  from	
  its	
  micro-­‐wind	
  turbines,	
  which	
  suffer	
  NO
service	
  degradation	
  over	
  time.
8. Lower	
  grade	
  solar	
  panels	
  fail	
  within	
  only	
  a	
  few	
  years,	
  negating	
  any	
  ROI
• According	
  to	
  the	
  NY	
  Times	
  in	
  a	
  May	
  2013	
  article	
  on	
  the	
  quality	
  of	
  PV	
  Panels,	
  one
testing	
  service	
  reported	
  the	
  defect	
  rate	
  of	
  panels	
  inspected	
  in	
  Shanghai	
  jumped	
  from
7.8%	
  to	
  13%	
  between	
  2011	
  and	
  2012.	
  Another	
  said	
  defect	
  rates	
  ranged	
  from	
  5.5%	
  to
22%	
  in	
  audits	
  of	
  50	
  Chinese	
  factories	
  in	
  the	
  last	
  18	
  months.	
  	
  WindStream
Technologies’	
  hybrid	
  system	
  not	
  only	
  integrates	
  the	
  highest	
  quality	
  panels	
  but	
  also
its	
  patented	
  US	
  manufactured	
  vertical	
  axis	
  wind	
  turbines.
9. Mandates	
  are	
  now	
  calling	
  for	
  “Hybrid”	
  solutions	
  –
• According	
  to	
  Indianpowermarket.com,	
  all	
  telecom	
  companies	
  in	
  India	
  are	
  mandated
to	
  ensure	
  that	
  at	
  least	
  50%	
  of	
  all	
  rural	
  towers,	
  and	
  20%	
  of	
  all	
  urban	
  towers,	
  are
powered	
  by	
  Hybrid	
  power	
  by	
  2015.
10.SolarMill®	
  System	
  Performance	
  is	
  improved	
  with	
  use	
  of	
  micro-­‐inverters
• Typical	
  solar	
  arrays	
  are	
  installed	
  with	
  the	
  use	
  of	
  string	
  inverters,	
  wherein	
  a	
  single
panel	
  failure	
  will	
  cause	
  a	
  significant	
  if	
  not	
  complete	
  loss	
  of	
  electrical	
  supply	
  from	
  the
remaining	
  string
• SolarMills® are	
  configured	
  with	
  micro-­‐inverters,	
  wherein	
  a	
  single	
  panel	
  or	
  turbine
failure	
  will	
  not	
  impact	
  any	
  other	
  component	
  and	
  overall	
  productivity	
  continues.
SolarMill®	
  panels	
  may	
  be	
  oriented	
  individually	
  to	
  maximize	
  performance
• If	
  there	
  are	
  tall	
  buildings	
  or	
  trees	
  near	
  the	
  roof,	
  shading	
  may	
  become	
  an	
  issue.	
  When
solar	
  installations	
  use	
  a	
  string	
  inverter,	
  if	
  one	
  or	
  two	
  panels	
  get	
  shaded	
  it	
  can	
  affect
the	
  entire	
  string	
  by	
  as	
  much	
  as	
  half	
  of	
  its	
  total	
  performance.	
  With	
  SolarMills®,	
  the
micro-­‐inverter	
  allows	
  that	
  while	
  the	
  shaded	
  panels	
  may	
  be	
  that	
  affected,	
  the	
  rest	
  of
the	
  system	
  keeps	
  performing.	
  See	
  below,	
  from	
  solarenergy.com:
0	
  
100	
  
200	
  
300	
  
400	
  
500	
  
600	
  
700	
  
800	
  
900	
  
1000	
  
1100	
  
1200	
  
1300	
  
1400	
  
1500	
  
1600	
  
1700	
  
1800	
  
1900	
  
0	
   2	
   4	
   6	
   8	
   10	
   12	
   14	
   16	
   18	
   20	
   22	
   24	
   26	
   28	
  
Power	
  output	
  (Watts)	
  
Time	
  period	
  (Years)	
  
SolarMill	
  &	
  Solar	
  Power	
  -­‐	
  Time	
  
Hybrid	
  
Power	
  	
  
Solar	
  
Power	
  	
  
• Micro	
  inverters	
  allows	
  for	
  easier	
  system	
  expansion
• MPPT	
  –	
  For	
  a	
  solar	
  panel	
  to	
  work	
  at	
  its	
  most	
  efficient,	
  one	
  of	
  the	
  considerations	
  is	
  for
the	
  voltage	
  to	
  be	
  adjusted	
  based	
  on	
  the	
  amount	
  of	
  light	
  hitting	
  the	
  panel.	
  	
  Voltage	
  is
handled	
  by	
  the	
  inverter.	
  This	
  means	
  that	
  the	
  performance	
  of	
  the	
  solar	
  panel	
  is	
  reliant	
  on
accurate	
  Maximum	
  Power	
  Point	
  Tracking,	
  or	
  MPPT,	
  by	
  the	
  inverter.	
  So	
  it	
  follows	
  that
MPPT	
  performed	
  at	
  each	
  panel	
  by	
  a	
  micro-­‐inverter	
  will	
  yield	
  better	
  overall	
  system
results	
  than	
  MPPT	
  done	
  by	
  1	
  string	
  inverter	
  for	
  the	
  whole	
  system.

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Solar mill vs solar panel by kevin woodbridge

  • 1. Analysis  of  “Hybrid”  Renewable  Energy  Technology   “SolarMill®”  versus  “Solar-­‐Only”   I recently spoke with Dan Bates, CEO of Windstream Technologies ,about his company's hybrid small wind solar systems and asked why a hybrid versus straight solar for energy production. After a lengthy discussion with Dan he sent me a 10 point discussion on solar wind hybrids and his Windstream solar mills. It is quite compelling and I am adding his discussion in whole versus summarizing. Enjoy! - Kevin Woodbridge 1. SolarMill®  technology  has  higher  energy  density  –  maximizes  investment  in renewable  energy  by  doing  more  with  less  space • Three  solar  panels  with  a  total  maximum  capacity  of  750  Watts  takes  up  52 square  feet  versus  the  SolarMill  “3P”,  which  in  the  same  52  square  foot  space produces  a  maximum  capacity  of  1.75  KW 2. SolarMill®  technology  maximizes  investment  with  more  consistent  energy generation • The  chart  below  shows  the  annual  wind  and  solar  resources  in  the  Philippines. Note  the  divergence  between  the  two  during  seasonal  changes  –  In  the  winter months,  when  solar  radiation  is  waning,  the  wind  resource  is  increasing.    The same  can  be  said  for  the  daily  change,  as  wind  picks  up  daily  during  temperature change  at  dusk,  overnight,  and  dawn.    In  order  to  maximize  an  ROI  on  a renewable  energy  investment,  the  greater  output  and  the  lower  LCOE  will  prove best. 5.9   6.4   6.9   6.9   6.1   5.3   4.8   4.2   4.8   5.3   5.4   5.4   6.7   5.6   5.1   4.1   3.6   4.8   4.5   5.8   4.5   5.0   6.6   7.4   0.0   1.0   2.0   3.0   4.0   5.0   6.0   7.0   8.0   Jan   Feb   Mar   Apr   May   Jun   Jul   Aug   Sep   Oct   Nov   Dec   Month   Annual  Solar  and  Wind  Resources   Monthly  DNI  (kWh/M2/Day)   Monthly  Average  50  M  Wind  Speed  (m/s)  
  • 2. 3. SolarMill®  technology  has  lower  LCOE  (levelized  cost  of  energy)  than  solar • The  levelized  cost  of  energy  is  the  Total  Life  Cycle  Cost  (includes  accessories,  wiring, etc)  divided  by  the  Total  Lifetime  Energy  Production.    The  chart  below,  from  the Energy  Information  Administration  (USA)  shows  the  relative  LCOE  across  several energy  resources • According  to  Lazard  Freres,  the  LCOE  (unsubsidized),  is  $149  to  $204  per  MWh  for solar,  and  $97  to  $129  per  MWh  for  microturbines.    By  using  both  technologies, SolarMills®  have  an  overall  LCOE  which  is  less  than  solar-­‐only  solutions 4. SolarMill®  technology  produces  more  Watts  per  square  foot  than  solar • The  average  solar  installation  produces  between  10  and  13  Watts  per  square  foot versus  The  SolarMill®  “3P,”  which  produces  33  Watts  per  square  foot $0.00   $0.20   $0.40   SolarMill   Solar   1  sq  ft   1  sq  ft  
  • 3. 5. SolarMill®  is  an  “integrated”  solution  maximizing  installation  investment • As  opposed  to  the  standard  installation  of  a  solar  array,  SolarMills®  work  off  of  a single  set  of  electronics  and  a  single  bus.    The  overall  operational  performance  of  the system  is  maximized  and  the  costs  are  minimized. 6. SolarMill®  technology  saves  money  by  extending  battery  life • Battery  life  is  dependent  on  the  number  of  charge  cycles  and  the  depth  of  discharge • Solar  charges  only  during  daylight  hours • SolarMill®  charges  24  hours  a  day,  limiting  the  “depth”  of  discharge  of  the  battery • Batteries  may  last  up  to  30%  longer  in  a  SolarMill®  installation  reducing  the  LCOE and  the  ROI  over  time. 7. SolarMill®  technology  has  lower  service  degradation  over  time  (de-­‐rating)  than solar • According  to  homepower.com,  the  average  grid-­‐tied,  rooftop  solar  array  will  lose,  or “de-­‐rate”  by  44%  of  their  generation  capacity  over  its  life  expectancy.    Tier  2  and  tier 3  panels  have  been  known  to  degrade  by  as  much  as  60%  over  their  forecasted  25-­‐ year  functional  life.  Quality  is  a  real  issue  as  shown  in  the  chart  below  from  an  audit conducted  by  SolarBuyer: • SolarMills®  use  only  the  highest  quality  German-­‐made  tier  1  panels  which  are  re-­‐ tested  locally  before  integration  into  the  hybrid  system.    Further,  SolarMills®  still  only derive  a  portion  of  their  power  from  the  solar  panels.    In  the  3P  model,  more  than  half of  the  forecasted  generation  comes  from  its  micro-­‐wind  turbines,  which  suffer  NO service  degradation  over  time.
  • 4. 8. Lower  grade  solar  panels  fail  within  only  a  few  years,  negating  any  ROI • According  to  the  NY  Times  in  a  May  2013  article  on  the  quality  of  PV  Panels,  one testing  service  reported  the  defect  rate  of  panels  inspected  in  Shanghai  jumped  from 7.8%  to  13%  between  2011  and  2012.  Another  said  defect  rates  ranged  from  5.5%  to 22%  in  audits  of  50  Chinese  factories  in  the  last  18  months.    WindStream Technologies’  hybrid  system  not  only  integrates  the  highest  quality  panels  but  also its  patented  US  manufactured  vertical  axis  wind  turbines. 9. Mandates  are  now  calling  for  “Hybrid”  solutions  – • According  to  Indianpowermarket.com,  all  telecom  companies  in  India  are  mandated to  ensure  that  at  least  50%  of  all  rural  towers,  and  20%  of  all  urban  towers,  are powered  by  Hybrid  power  by  2015. 10.SolarMill®  System  Performance  is  improved  with  use  of  micro-­‐inverters • Typical  solar  arrays  are  installed  with  the  use  of  string  inverters,  wherein  a  single panel  failure  will  cause  a  significant  if  not  complete  loss  of  electrical  supply  from  the remaining  string • SolarMills® are  configured  with  micro-­‐inverters,  wherein  a  single  panel  or  turbine failure  will  not  impact  any  other  component  and  overall  productivity  continues. SolarMill®  panels  may  be  oriented  individually  to  maximize  performance • If  there  are  tall  buildings  or  trees  near  the  roof,  shading  may  become  an  issue.  When solar  installations  use  a  string  inverter,  if  one  or  two  panels  get  shaded  it  can  affect the  entire  string  by  as  much  as  half  of  its  total  performance.  With  SolarMills®,  the micro-­‐inverter  allows  that  while  the  shaded  panels  may  be  that  affected,  the  rest  of the  system  keeps  performing.  See  below,  from  solarenergy.com: 0   100   200   300   400   500   600   700   800   900   1000   1100   1200   1300   1400   1500   1600   1700   1800   1900   0   2   4   6   8   10   12   14   16   18   20   22   24   26   28   Power  output  (Watts)   Time  period  (Years)   SolarMill  &  Solar  Power  -­‐  Time   Hybrid   Power     Solar   Power    
  • 5. • Micro  inverters  allows  for  easier  system  expansion • MPPT  –  For  a  solar  panel  to  work  at  its  most  efficient,  one  of  the  considerations  is  for the  voltage  to  be  adjusted  based  on  the  amount  of  light  hitting  the  panel.    Voltage  is handled  by  the  inverter.  This  means  that  the  performance  of  the  solar  panel  is  reliant  on accurate  Maximum  Power  Point  Tracking,  or  MPPT,  by  the  inverter.  So  it  follows  that MPPT  performed  at  each  panel  by  a  micro-­‐inverter  will  yield  better  overall  system results  than  MPPT  done  by  1  string  inverter  for  the  whole  system.