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14. Batteries Technology
gy
Outline
„ Intended to provide basic information about
variety of batteries available
y
„ Contents:
„ Basic Electrochemistry
„ Basic Electrochemistry
„ Battery Types
„ Specifications and Main Concerns on Batteries
„ Specifications and Main Concerns on Batteries
„ Rechargeable Batteries
„ How to choose batteries?
„ How to choose batteries?
What’s battery
„ Battery is an electrochemical cell that can
convert chemical energy in electrical energy
convert chemical energy in electrical energy
(redox reaction)
It i t f 4 i t
„ It consists of 4 main parts:
„ Electrolyte
„ Anode
„ Cathode
„ Cathode
„ Container
Electrolyte
„ Electrolyte can provide electrically conducting
solution when dissolving in water. (adapted from Ebbing,
General Chemistry 5th Ed )
General Chemistry - 5th Ed.)
„ Generally, substance or solid that dissolves in
aqueous form (ionic solution) is electrolyte
aqueous form (ionic solution) is electrolyte
„ Example: Potassium hydroxide (for Ni-Cd
battery) sulfuric acid (for Acid battery)
battery), sulfuric acid (for Acid battery).
„ The chemical reaction (redox reaction) to produce
electrical energy takes place in electrolyte in a
electrical energy takes place in electrolyte in a
battery
The Chemical Process – Redox
Reaction
„ The chemical process occurs in a battery is redox
reaction (Double “oxidation-reduction” reactions)
( )
„ Redox Reaction
„ Chemical reaction involves electron (or ionic) transfer
„ Chemical reaction involves electron (or ionic) transfer
between reactants
„ Example:
p
It can be described in 2 half-reactions – oxidation and
reduction reactions )
(
)
(
)
(
)
( 2
2
s
Cu
aq
Fe
aq
Cu
s
Fe +
→
+ +
+
Redox Reaction
Oxidation half reaction where a species loss electrons
„ Oxidation – half-reaction where a species loss electrons
„ Reduction – half-reaction where a species gain elections
E l
„ Example:
„ Oxidation (Fe lost e-):
„ Reduction (Cu2+ gained e-):
„ Reduction (Cu gained e ):
Oxidation
)
(
)
(
)
(
)
( 2
2
s
Cu
aq
Fe
aq
Cu
s
Fe +
→
+ +
+
Reduction
Reduction
−
+
+
→ e
aq
Fe
s
Fe 2
)
(
)
( 2
)
(
2
)
(
2
s
Cu
e
aq
Cu →
+ −
+
)
(
2
)
( s
Cu
e
aq
Cu →
+
Anode & Cathode
„ Anode
O id ti ti t k
„ Cathode
„ Oxidation reaction takes
place
Losing electrons
„ Reduction reaction takes
place
„ Losing electrons
„ “Positive” terminal of a
battery
„ Gaining electrons
„ “Negative” terminal of a
b tt
battery battery
Basic Electrochemistry
„ Electrochemical Cell
„ A system consists of electrodes that dipped
„ A system consists of electrodes that dipped
into electrolyte, which allows chemical
reactions to generate electric current
reactions to generate electric current
Electrochemistry Example –
Daniell Cell
Voltaic Cell
Types of Batteries
ƒ The primary battery converts chemical energy to
electrical energy directly, using the chemical
materials within the cell to start the action.
ƒ The secondary battery must first be charged with
electrical energy before it can convert chemical
energy to electrical energy. The secondary battery
is frequently called a storage battery, since it
stores the energy that is supplied to it.
Battery Types
„ Primary battery
Non e h ge ble
„ Non-rechargeable
„ Non-reversible chemical process
E ample Zn C Li Iodine Alkaline batte ies and
„ Example: Zn-C, Li-Iodine, Alkaline batteries and
Silver Oxide Cell
Secondary battery
Secondary battery
„ Rechargeable
„ Reversible chemical process
„ Reversible chemical process
„ Example: Ni-Cd, Ni-MH, Lead-acid, Li-Ion
batteries
Basic Structure of Primary
Basic Structure of Primary
Battery – Zinc-Carbon Dry Cell
„ Most fundamental battery.
„ Anode: Zinc powder
„ Cathode: Graphite (Carbon), ZnCl2,
M O NH Cl
MnO2, NH4Cl
„ Electrolyte: KOH in water
R d ti
„ Redox reaction:
„ Anode:
„ Cathode:
−
+
+
→ e
aq
Zn
s
Zn 2
)
(
)
( 2
„ Cathode:
„ Voltage: 1.5V
)
(
2
)
(
)
(
2
)
(
2
)
(
2 3
2
3
2
2
4 aq
NH
l
O
H
s
O
Mn
e
s
MnO
aq
NH +
+
→
+
+ −
+
„ Voltage: 1.5V
Resource: Duracell
Further information: Energizer (How
battery works?)
Silver Oxide Cell
Silver Oxide Cell
„ Anode: amalgamated zinc
C th d il id
„ Cathode: silver oxide
„ Electrolyte: potassium
hydroxide
hydroxide.
„ Silver oxide cells are ideal for
„ Silver oxide cells are ideal for
miniature devices where
space is limited.
p
„ Voltage: 1.5 to 1.2 V
„ Uses: Watches
Silver Oxide Cell
Silver Oxide Cell
Some other batteries
„ Alkaline battery (Primary Type)
„ Improvement from Zinc-Carbon dry cell
„ Replace electrolyte with Manganese Dioxide (alkaline substance)
„ Replace electrolyte with Manganese Dioxide (alkaline substance)
„ Lithium-iodine battery (Primary Type)
„ Commonly use in watches, camera, etc
„ Low self-discharge rate (higher storage life time)
„ Lead-acid battery (Sec. Type)
„ Commonly use in car, motorcycle, produces 12V
„ Commonly use in car, motorcycle, produces 12V
„ Lithium-ion battery (Sec. Type)
„ Notebook computer, laptop, motherboard ROM battery
„ Produces range of 1.5 V to 3.6V, very light
„ SONY Lithium-Ion Technology
Specification / Main Concern
Specification / Main Concern
on Battery
„ Voltage
„ 1.5V, 3V, 9V, 12V,…
„ Size
„ AA, AAA, D, C, Li123, flat pack, …
„ Ampere-hours (Ah)
„ Normally measured in mAh (miliampere-hours)
„ Rechargeability
„ Rechargeable, non-rechargeable
„ Connectors (expandability)
Main sources:
Tower Hobbies,
Energizer
Voltage
„ Depends on how many unit cell in a pack
„ Normally, alkaline battery is 1.5 V per cell
1.0V x 6 units =
„ Some others (voltage per unit cell):
„ Lithium-iodine: 3V
„ Ni-Cd: 1.2V
1.0V x 6 units
6V
„ Ni Cd: 1.2V
„ Ni-MH: 1.2V
„ Lead-acid: 2V
Lithi i 3 6V
1 cell unit
(1.0V)
„ Lithium-ion: 3.6V
„ Connect them in series to vary the voltage, eg. flat pack,
lead-acid batteries. Information: Power Stream
„ WARNING: DON’T CONNECT DIFFERENT BATTERIES
WITH DIFFERENT CHEMICAL CONTENTS
2V x 6 units = 12V
Source: Motorradwerk Zschopau, Finland
Size
„ Main consideration to fit in battery room in
the appliances
„ Most common: AAA, AA, C, D (Cylindrical
cells), 9-V (Square cell)
„ Available some sizes, fitting race cars: flat
Available some sizes, fitting race cars: flat
battery
Flat batteries Sealed battery
Ampere-hours
„ Ampere-hour (Capacity)= current x hour
„ Equivalent to Coulomb (1 Ah = 3600 C)
„ Relate time and current (Battery life)
„ High current (high discharge rate), less consumable
hours
hours
„ Low current (low discharge rate), more consumable
hours
hours
„ Typically:
„ For RC cars: 1000, 1200, 2000, 2400, 3000 mAh
„ For RC cars: 1000, 1200, 2000, 2400, 3000 mAh
„ For heavy duty applications: can go up to 1000 Ah
„ Normally it is indicated on the battery
„ Normally it is indicated on the battery
Rechargeability
„ Why we prefer rechargeable batteries
„ Environmentally friendly
Reduce cost Æ don’t have to buy disposable batteries every
„ Reduce cost Æ don t have to buy disposable batteries every
time
„ Primary battery
y y
„ Non-rechargeable
„ Non-reversible chemical process
E l Z C Li I di Alk li b tt i
„ Example: Zn-C, Li-Iodine, Alkaline batteries
„ Secondary battery
„ Rechargeable
„ Rechargeable
„ Reversible chemical process
„ Example: Ni-Cd, Ni-MH, Lead-acid, Li-Ion batteries
p , , ,
Rechargeable Battery
„ Selection of chemical content needs to be very
careful
„ Selection of charger needs to match the specific
chemical content
chemical content
„ Primary batteries are not rechargeable, it may
explode or leak if recharged
explode or leak if recharged
„ Next few slides will go into a few popular
commercial rechargeable batteries
Nickel-Cadmium (Ni-Cd)
„ One of the common and popular
rechargeable battery especially in
rechargeable battery, especially in
codeless phone, RC race car
„ Available in different sizes:
cylindrical (AA, AAA, C, D), flat
battery pack
But:
„ But:
„ Cadmium is a toxic chemical - heavy
metal
„ Have Memory Effect (in next few slides)
„ Some information:
RC Battery Clinic
„ RC Battery Clinic
„ Panasonic Nikel Cadmium
Source: RC Battery Clinic
Nickel-Cadmium (Ni-Cd)
„ Commonly called Ni-Cd cell
& low maintenance
& stable discharge voltage
ll l b l
& excellent reliability
„ long operational life, It can be recharged up to 1000 times
„ Chemical contents:
„ Anode: Cadmium (Cd)
„ Cathode: Hydrated nickel oxide (NiOOH)
„ Electrolyte: Potassium Hydroxide (KOH)
lf ll
„ Half-cell reactions:
„ Anode:
„ Cathode: −
−
+
→
+ e
s
OH
Cd
aq
OH
s
Cd 2
)
(
)
(
)
(
2
)
( 2
„ This gives us 1.5V
q )
(
)
(
)
(
)
( 2
)
(
)
(
)
(
)
(
)
( 2
2 aq
OH
s
OH
Ni
e
l
O
H
s
NiOOH −
−
+
→
+
+
Advantages & Disadvantages of
Nicad Battery
„ Advantages:
„ Light weight (high energy density).
„ Rechargeable up to 1000 times.
„ Tolerate trickle charging.
l d h h
„ Low internal resistance, can produce higher current.
„ Disadvantages:
„ Cadmium is heavy and toxic metal (need extra careful
in handling and disposing).
Memory effect
Some concepts will be discussed in next
few slides
„ Memory effect.
Nickel-Metal Hydride (Ni-MH)
„ Motivation: One of the best cathode is hydrogen
(H). But, H is gaseous, how to use it in battery
d i ?
design?
„ In late 1960’s, scientists found some metal alloys
bl t t t i H (1000 ti f th
are capable to store atomic H (1000 times of the
alloys volume!). These metallic alloys called
hydrides Eg LiNi or ZrNi
hydrides. Eg. LiNi5 or ZrNi2.
„ So… development of this battery was based on
Nicad battery instead of using these metal
Nicad battery, instead of using these metal
hydride as cathode.
Source:
Source:
Extreme Tech
Nickel-Metal Hydride (Ni-MH)
Nickel Metal Hydride (Ni MH)
„ Chemical content:
„ Cathode: Metal Hydrides
„ Cathode: Metal Hydrides
„ Anode: Nickel
„ Electrolyte: Potassium hydroxide
„ Electrolyte: Potassium hydroxide
(KOH)
„ Half equations:
q
„ Charging:
„ Anode:
−
−
+
→
+
+ OH
H
Alloy
e
O
H
Alloy ]
[
2
„ Cathode:
„ Discharging
Anode:
−
−
+
+
→
+ e
O
H
NiOOH
OH
OH
Ni 2
2
)
(
−
−
O
H
All
OH
H
All ]
[
Source:
Extreme Tech
„ Anode:
„ Cathode:
+
+
→
+ e
O
H
Alloy
OH
H
Alloy 2
]
[
−
−
+
→
+
+ OH
OH
Ni
e
O
H
NiOOH 2
2 )
(
Advantages & Disadvantages of
Ni-MH Battery
„ Advantages:
„ No toxic materials (like Nicad, Cd is a heavy metal)
„ No memory effect (next few slides)
„ H is the best cathode
d 0% h h h d
„ Energy density is 50% higher than Nicad. (Concept of “Energy
density” will be presented in the next few slides)
„ 500 to 1000 recharges
g
„ Disadvantages:
„ Higher self-discharge rate. (less 5% per day)
g g ( p y)
„ Drive less current compared to Nicad
The Memory Effect
„ Phenomenon of when rechargeable battery is frequently
recharged before it is finished discharged, then the
battery will require to be charged more sooner than
battery will require to be charged more sooner than
before.
„ Reason: the battery “memorized” the time to stop
y p
discharging.
„ For instance: if you normally recharge a 1.5V battery
when it reaches 1 2V then it will stop producing power at
when it reaches 1.2V, then it will stop producing power at
that voltage level. (The battery assumed you don’t need
power when below 1.2V).
p )
„ This normally happens on Ni-Cd battery, but not Ni-MH.
The Memory Effect
„ Scientific explanation:
„ Chemically recharging Nicads before they are fully discharged often
results in the formation of cadmium crystals on the anodes of the cell
Source: Extreme Tech
y
„ The crystals act like a chemical memory system, marking a second
discharge state for the cell
„ When the cell gets discharged to this secondary discharge state, its
g g y g ,
output abruptly falls despite further capacity being available within the cell
„ In subsequent cycles, the cell remembers this second discharge level,
which further aggravate the situation by reinforcing the memory of the
d di h t t
second discharge state
„ To prevent – operate them between extremes (operate
the battery through its complete cycles)
the battery through its complete cycles)
„ How? We need “discharger” to discharge the energy remained in
the battery
Lead Acid Battery
Lead Acid Battery
T i l
Terminal
Post
Terminal
Post
Plastic
Case
Post
Sealed Battery
„ The battery has a square case to prevent liquid (acid)
leakage
leakage
„ Use in Lead-Acid battery (Acid is sulfuric acid, H2SO4)
„ Half Equations:
„ Half Equations:
„ Anode:
„ Cathode:
−
+
−
+
+
→
+ e
aq
H
s
PbSO
aq
HSO
s
Pb 2
)
(
)
(
)
(
)
( 4
4
O
H
s
PbSO
HSO
H
s
PbO 2
4
4
2 2
)
(
3
)
( +
→
+
+
−
+
Source: Great Hobbies
Valve Regulated Lead-Acid
(VRLA) Battery
„ Latest technology: Valve-Regulated Lead-Acid (VRLA)
battery
„ This technology allows the control of the amount of
„ This technology allows the control of the amount of
electrolyte required and gas released to the
atmosphere in the battery
Advantages:
„ Advantages:
„ Longer battery life
„ No need to add water frequently
No need to add water frequently
„ Less maintenance required
„ Some related links:
„ Varta
„ SEC – VRLA Battery
Head Torches Tiger Tools Ltd
„ Head Torches, Tiger Tools Ltd.
Energy Density
„ A measure of how much energy can be stored in a
specific mass. Unit: Ampere-Hour per Kilogram
spec c ass U t pe e ou pe og a
(Ah/kg).
„ Why important? Because we demand high energy
density battery (with small battery weight, we have
more energy! And drive more power, with longer
battery life!).
„ Interesting research: Lithium (Li) related battery
technology.
Lithium-Ion Battery
„ Lithium is the most chemically reactive metal. It is
at the highest in Electrochemical Series
g
„ Lithium is also one of the lightest metal
„ Today’s most compact energy storage (High
„ Today s most compact energy storage (High
Energy Density), about 3860 Ah/kg.
(Zinc: 820 Ah/kg 260 Ah/kg)
(Zinc: 820 Ah/kg, 260 Ah/kg).
„ Commonly used in notebook / laptop computers
Lithium-Ion Battery
„ Depending on cathode, it can produce from 1.5 V
to 3.6 V
„ Problem: Since it is very reactive, it can easily
react with water and air. We need to look for
t d it ti it
someway to reduce its reactivity
„ Method:
„ Design it under ionic state (that’s why it’s called Li-Ion)
„ Let other active material absorb its ionic state, instead
of plated at the battery’s electrode
of plated at the battery s electrode
„ Electrodes design – Interesting challenge
Lithium-Ion Battery
„ Electrode Design:
„ Cathode: Lithium Cobalt Dioxide
„ Anode: Carbon (Look below)
„ Electrolyte: Some lithium salt in aqueous solution
„ Anode design technology:
„ Used graphite (Carbon), or some polymers. Latest
device like iPod is using Lithium Polymer battery
device like iPod is using Lithium Polymer battery
„ SONY Lithium-Ion Technology
„ Ultralife Polymer Cell
„ Reading: Extreme Tech, Ultralife
Advantage & Disadvantage of Li-
Ion Battery
„ Advantages:
„ High energy density
„ Very light
„ High Voltage
„ Disadvantages:
„ High internal resistance (can’t produce high current)
„ Liquid electrolyte (need careful container design)
„ Can power just about to drive notebook computers
Lithium Ion Battery
& High reactivity of lithium metal
& Dendritic formation of lithium during the charging
process
& poor cycle performance
& longer charging time
& poor safety characteristics
How to resolve the problem???
When to use which battery
When to use which battery
„ Application / Appliances Determination:
Get in touch with battery
technology
„ Varta Battery
„ Ultralife Battery
„ Ultralife Battery
„ PowerStream Technology
Energizer Battery
„ Energizer Battery
„ Duracell Battery
„ Extreme Tech
„ Valence Technology, Inc
Valence Technology, Inc
„ Green Batteries
Charger
Source: Astron Smart Charger
„ Device to recharge discharged-rechargeable
batteries
Source: Astron Smart Charger
„ Cell chemistry is very sensitive to the electricity
applied to
„ Too low – not charging the battery, but the battery
providing power to the charger
Too high some undesirable reaction might take place
„ Too high – some undesirable reaction might take place
and destroy the battery, may even explode!
„ Main concern:
„ Main concern:
„ How to charge? (Constant current / voltage)
„ When to turn off? (Voltage / temperature dependence)
„ When to turn off? (Voltage / temperature dependence)
Source: Extreme Tech
Constant Voltage
„ Simplest way:
„ Produce a specific voltage level to allow current deliver
t th b tt
to the battery
„ As the battery is charged, voltage is increased
So the potential difference between the charger
„ So, the potential difference between the charger
become lesser, less current delivers to the battery
„ Component required:
„ Component required:
„ Transformer: reduce line level to the required voltage
by the battery
„ Rectifier: convert AC to DC
„ Advantage – easier to know when to stop charging
„ Applications – Lead-Acid, Li-Ion
Source: Extreme Tech
Constant Current
„ Apply constant current but vary voltage
level
„ Constant current means constant charge
Since voltage level increased when
„ Since voltage level increased when
charged, the charger turn off when the cell
reached a specific high voltage
reached a specific high voltage
„ Applications – Nicad, Ni-MH
Turning off
„ So… when to turn off the charger?
„ What is the “specific voltage” to turn off?
„ What is the specific voltage to turn off?
„ How long do I need to charge my battery?
Turning off
„ Methods:
„ Voltage sensor – cut-off voltage (VCO)
„ Voltage sensor cut off voltage (VCO)
„ Temperature sensor – cut-off temperature
(TCO)
(TCO)
„ Combined both – Voltage & Temperature cut-
ff (VTCO)
off (VTCO)
Voltage Cut Off
Constant Current
Voltage Cut-Off
{C=270 mAHrs}
„ Voltage sensing at the
“slope” of the voltage
slope of the voltage
change.
„ Turn off when voltage
h i l
change is large.
„ Easy, but some batteries
can’t apply this technique,
can t apply this technique,
eg. Nicad has very linear
discharge curve, hard to
determine the cut-off
determine the cut off
voltage
Temperature Cut-Off
Temperature Cut Off
„ Most advanced charger use
this technique
this technique
„ Monitor the temperature of
the battery while charging
y g g
„ Batteries get hot when
charged
ff b ki d f l
„ Turn off by some kind of relay
control
„ This kind of charger is safer
„ This kind of charger is safer,
typically Nicad and Ni-MH
uses this charger, because
their temperature curve is
their temperature curve is
easier to monitor
Voltage & Temperature Cut-Off
„ More sophisticated
„ Can switch from high
current charging to
lower depending on
both voltage and
temperature change
How much current?
„ Another issue – supply how much current?
„ More common terms – trickle charger or
„ More common terms – trickle charger or
fast/rapid charger
„ Trickle charger: low current
„ Fast/rapid charger: high current
„ Fast/rapid charger: high current
Trickle Charger
„ Supply very low current – just about greater than
its self-discharge rate (about 1/20 to 1/30 of the
g (
battery self-discharge rate)
„ Advantage – avoid overcharged
Advantage avoid overcharged
„ Disadvantage – very slow, normally overnight
However some batteries can’t tolerate trickle
„ However, some batteries can’t tolerate trickle
charge, eg. Nicad batteries
Fast / Rapid Charger
„ Supply high current to fast charge battery
„ Need extra careful when using this charger,
„ Need extra careful when using this charger,
because it may overcharge the battery
Older version: need to turn off by yourself
„ Older version: need to turn off by yourself,
rough calculation of required hours needed.
S t Ch
Smart Chargers
„ This leads to the design of smart chargers –
„ Smart chargers can switch from fast charge to trickle charge
g g g
„ The battery is initially charged at high current until it reaches
certain voltage level
„ It then switches to trickle charge (remember, just about its self-
g ( , j
discharged rate) to maintain it’s the particular voltage level
„ Trickle charge acts as a tool to store the battery
„ More advanced charger can even shows which battery are you
g y y
charging
„ Normally combined Nicad and Ni-MH (because their charging
characteristics are similar)
„ Some charger specifies only some specific batteries can be
charged. Read the details carefully before charging!
„ This is one kind of mechatronics design – sensor, microcontroller,
t t
actuator
Determination of Suitable
Charger
„ Highly recommended smart chargers
„ Caution – read carefully the battery details:
„ Most manufacturers provide the charging and
Most manufacturers provide the charging and
discharging curves (V vs. time with const. T or
T vs. time with const. Current)
)
„ How long to charge? Use Battery Charge -
Time Calculator (by Green Batteries)
Time Calculator (by Green Batteries)
Electromotive Force (emf)
„ Energy is required to move electron from anode to
cathode
Th i d it h i ll d
„ The energy required per unit charge is called
Electromotive Force (emf)
„ Unit: 1 V (Volt) = 1 J/C (Joule per Coulomb)
„ Unit: 1 V (Volt) = 1 J/C (Joule per Coulomb)
„ This quantifies the “energy available” in a voltaic cell
„ Note: the term “emf” is the same as the emf generated
„ Note: the term emf is the same as the emf generated
by a conductor in a magnetic field (Faraday’s Law)
„ With the availability of this energy, battery is “potential”
y gy, y p
to power electrical appliances
Determining Potential (Voltage)
of Battery
„ Emf of each half-reaction at the voltaic cell can be found
in a tabulated form (Standard Electrode Potentials in
Aqueous Solution at 25°C)
Aqueous Solution at 25°C)
„ We have:
„ Reduced species Æ oxidized species + n e- (Oxidation / Anode)
„ Reduced species Æ oxidized species + n e (Oxidation / Anode)
„ Oxidized species + n e- Æ reduced species (Reduction / Cathode)
„ Cell emf
„ Ecell = oxidation potential + reduction potential
„ Ecell = Ecathode – Eanode (Since the voltage of cathode must be
positive, and the potential of anode is negative)
p , p g )
Voltage Level in Battery
„ Why is battery “consumed”? (Voltage drop)
„ Dependence of emf with concentration Æ related by
N t E ti
Nernst Equation
0592
0
where Q is equilibrium constant (KP or Kc), n is the
number of electrons transferred in a reaction
Q
n
E o
cell log
0592
.
0
=
number of electrons transferred in a reaction
„ Since Q is dropping throughout the chemical process,
until it becomes equilibrium (stop reacting), the emf is
d l
dropping also
„ How to calculate Q? See: Link from Dept. of Chem., Purdue Univ
Lithium Ion Battery
y
& Lithium reacts with graphite to form
lithium graphite intercalation
lithium graphite intercalation
compounds ⇒ LiC6
& Graphite as anode
ap a a od
& Lithium cobaltite (LiCoO2) as
cathode
& Reversibly charged and
discharged
& Overall cell reaction:
LiCoO2 + Lia-dxC   Li1-dxCoO2
+ LiaC
Lithium Ion Battery
Lithium Ion Battery
Lithium Ion Battery
& High dielectric constant
electrolyte
electrolyte
& high viscosity ⇒ low ionic
conductivity
conductivity
& Separator
i fil
& microporous film
& prevent direct contact
between 2 electrodes
between 2 electrodes
& prevent thermal runaway
Lithium Ion Battery
Lithium Ion Battery
& Improvements: & Precaution:
& Use less expensive
material such as LiNiO2
d LiM O
& control the top-of charge
voltage carefully
if f il t d
and LiMn2O4
& Inc. the Li doping
capability of carbon by
& if failure to do so
& ⇒ decomposition of the
positive electrode materials
capability of carbon by
the addition of
phosphorous or heat
positive electrode materials
& ⇒ oxygen gas and Co3O4 may
be produced
phosphorous or heat
treatment of carbon with
boron
be produced
& use specially designed charger

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BatteryTechnology.pdf

  • 2. Outline „ Intended to provide basic information about variety of batteries available y „ Contents: „ Basic Electrochemistry „ Basic Electrochemistry „ Battery Types „ Specifications and Main Concerns on Batteries „ Specifications and Main Concerns on Batteries „ Rechargeable Batteries „ How to choose batteries? „ How to choose batteries?
  • 3. What’s battery „ Battery is an electrochemical cell that can convert chemical energy in electrical energy convert chemical energy in electrical energy (redox reaction) It i t f 4 i t „ It consists of 4 main parts: „ Electrolyte „ Anode „ Cathode „ Cathode „ Container
  • 4. Electrolyte „ Electrolyte can provide electrically conducting solution when dissolving in water. (adapted from Ebbing, General Chemistry 5th Ed ) General Chemistry - 5th Ed.) „ Generally, substance or solid that dissolves in aqueous form (ionic solution) is electrolyte aqueous form (ionic solution) is electrolyte „ Example: Potassium hydroxide (for Ni-Cd battery) sulfuric acid (for Acid battery) battery), sulfuric acid (for Acid battery). „ The chemical reaction (redox reaction) to produce electrical energy takes place in electrolyte in a electrical energy takes place in electrolyte in a battery
  • 5. The Chemical Process – Redox Reaction „ The chemical process occurs in a battery is redox reaction (Double “oxidation-reduction” reactions) ( ) „ Redox Reaction „ Chemical reaction involves electron (or ionic) transfer „ Chemical reaction involves electron (or ionic) transfer between reactants „ Example: p It can be described in 2 half-reactions – oxidation and reduction reactions ) ( ) ( ) ( ) ( 2 2 s Cu aq Fe aq Cu s Fe + → + + +
  • 6. Redox Reaction Oxidation half reaction where a species loss electrons „ Oxidation – half-reaction where a species loss electrons „ Reduction – half-reaction where a species gain elections E l „ Example: „ Oxidation (Fe lost e-): „ Reduction (Cu2+ gained e-): „ Reduction (Cu gained e ): Oxidation ) ( ) ( ) ( ) ( 2 2 s Cu aq Fe aq Cu s Fe + → + + + Reduction Reduction − + + → e aq Fe s Fe 2 ) ( ) ( 2 ) ( 2 ) ( 2 s Cu e aq Cu → + − + ) ( 2 ) ( s Cu e aq Cu → +
  • 7. Anode & Cathode „ Anode O id ti ti t k „ Cathode „ Oxidation reaction takes place Losing electrons „ Reduction reaction takes place „ Losing electrons „ “Positive” terminal of a battery „ Gaining electrons „ “Negative” terminal of a b tt battery battery
  • 8. Basic Electrochemistry „ Electrochemical Cell „ A system consists of electrodes that dipped „ A system consists of electrodes that dipped into electrolyte, which allows chemical reactions to generate electric current reactions to generate electric current
  • 10. Types of Batteries ƒ The primary battery converts chemical energy to electrical energy directly, using the chemical materials within the cell to start the action. ƒ The secondary battery must first be charged with electrical energy before it can convert chemical energy to electrical energy. The secondary battery is frequently called a storage battery, since it stores the energy that is supplied to it.
  • 11. Battery Types „ Primary battery Non e h ge ble „ Non-rechargeable „ Non-reversible chemical process E ample Zn C Li Iodine Alkaline batte ies and „ Example: Zn-C, Li-Iodine, Alkaline batteries and Silver Oxide Cell Secondary battery Secondary battery „ Rechargeable „ Reversible chemical process „ Reversible chemical process „ Example: Ni-Cd, Ni-MH, Lead-acid, Li-Ion batteries
  • 12. Basic Structure of Primary Basic Structure of Primary Battery – Zinc-Carbon Dry Cell „ Most fundamental battery. „ Anode: Zinc powder „ Cathode: Graphite (Carbon), ZnCl2, M O NH Cl MnO2, NH4Cl „ Electrolyte: KOH in water R d ti „ Redox reaction: „ Anode: „ Cathode: − + + → e aq Zn s Zn 2 ) ( ) ( 2 „ Cathode: „ Voltage: 1.5V ) ( 2 ) ( ) ( 2 ) ( 2 ) ( 2 3 2 3 2 2 4 aq NH l O H s O Mn e s MnO aq NH + + → + + − + „ Voltage: 1.5V Resource: Duracell Further information: Energizer (How battery works?)
  • 13. Silver Oxide Cell Silver Oxide Cell „ Anode: amalgamated zinc C th d il id „ Cathode: silver oxide „ Electrolyte: potassium hydroxide hydroxide. „ Silver oxide cells are ideal for „ Silver oxide cells are ideal for miniature devices where space is limited. p „ Voltage: 1.5 to 1.2 V „ Uses: Watches
  • 15. Some other batteries „ Alkaline battery (Primary Type) „ Improvement from Zinc-Carbon dry cell „ Replace electrolyte with Manganese Dioxide (alkaline substance) „ Replace electrolyte with Manganese Dioxide (alkaline substance) „ Lithium-iodine battery (Primary Type) „ Commonly use in watches, camera, etc „ Low self-discharge rate (higher storage life time) „ Lead-acid battery (Sec. Type) „ Commonly use in car, motorcycle, produces 12V „ Commonly use in car, motorcycle, produces 12V „ Lithium-ion battery (Sec. Type) „ Notebook computer, laptop, motherboard ROM battery „ Produces range of 1.5 V to 3.6V, very light „ SONY Lithium-Ion Technology
  • 16. Specification / Main Concern Specification / Main Concern on Battery „ Voltage „ 1.5V, 3V, 9V, 12V,… „ Size „ AA, AAA, D, C, Li123, flat pack, … „ Ampere-hours (Ah) „ Normally measured in mAh (miliampere-hours) „ Rechargeability „ Rechargeable, non-rechargeable „ Connectors (expandability) Main sources: Tower Hobbies, Energizer
  • 17. Voltage „ Depends on how many unit cell in a pack „ Normally, alkaline battery is 1.5 V per cell 1.0V x 6 units = „ Some others (voltage per unit cell): „ Lithium-iodine: 3V „ Ni-Cd: 1.2V 1.0V x 6 units 6V „ Ni Cd: 1.2V „ Ni-MH: 1.2V „ Lead-acid: 2V Lithi i 3 6V 1 cell unit (1.0V) „ Lithium-ion: 3.6V „ Connect them in series to vary the voltage, eg. flat pack, lead-acid batteries. Information: Power Stream „ WARNING: DON’T CONNECT DIFFERENT BATTERIES WITH DIFFERENT CHEMICAL CONTENTS 2V x 6 units = 12V Source: Motorradwerk Zschopau, Finland
  • 18. Size „ Main consideration to fit in battery room in the appliances „ Most common: AAA, AA, C, D (Cylindrical cells), 9-V (Square cell) „ Available some sizes, fitting race cars: flat Available some sizes, fitting race cars: flat battery Flat batteries Sealed battery
  • 19. Ampere-hours „ Ampere-hour (Capacity)= current x hour „ Equivalent to Coulomb (1 Ah = 3600 C) „ Relate time and current (Battery life) „ High current (high discharge rate), less consumable hours hours „ Low current (low discharge rate), more consumable hours hours „ Typically: „ For RC cars: 1000, 1200, 2000, 2400, 3000 mAh „ For RC cars: 1000, 1200, 2000, 2400, 3000 mAh „ For heavy duty applications: can go up to 1000 Ah „ Normally it is indicated on the battery „ Normally it is indicated on the battery
  • 20. Rechargeability „ Why we prefer rechargeable batteries „ Environmentally friendly Reduce cost Æ don’t have to buy disposable batteries every „ Reduce cost Æ don t have to buy disposable batteries every time „ Primary battery y y „ Non-rechargeable „ Non-reversible chemical process E l Z C Li I di Alk li b tt i „ Example: Zn-C, Li-Iodine, Alkaline batteries „ Secondary battery „ Rechargeable „ Rechargeable „ Reversible chemical process „ Example: Ni-Cd, Ni-MH, Lead-acid, Li-Ion batteries p , , ,
  • 21. Rechargeable Battery „ Selection of chemical content needs to be very careful „ Selection of charger needs to match the specific chemical content chemical content „ Primary batteries are not rechargeable, it may explode or leak if recharged explode or leak if recharged „ Next few slides will go into a few popular commercial rechargeable batteries
  • 22. Nickel-Cadmium (Ni-Cd) „ One of the common and popular rechargeable battery especially in rechargeable battery, especially in codeless phone, RC race car „ Available in different sizes: cylindrical (AA, AAA, C, D), flat battery pack But: „ But: „ Cadmium is a toxic chemical - heavy metal „ Have Memory Effect (in next few slides) „ Some information: RC Battery Clinic „ RC Battery Clinic „ Panasonic Nikel Cadmium Source: RC Battery Clinic
  • 23. Nickel-Cadmium (Ni-Cd) „ Commonly called Ni-Cd cell & low maintenance & stable discharge voltage ll l b l & excellent reliability „ long operational life, It can be recharged up to 1000 times „ Chemical contents: „ Anode: Cadmium (Cd) „ Cathode: Hydrated nickel oxide (NiOOH) „ Electrolyte: Potassium Hydroxide (KOH) lf ll „ Half-cell reactions: „ Anode: „ Cathode: − − + → + e s OH Cd aq OH s Cd 2 ) ( ) ( ) ( 2 ) ( 2 „ This gives us 1.5V q ) ( ) ( ) ( ) ( 2 ) ( ) ( ) ( ) ( ) ( 2 2 aq OH s OH Ni e l O H s NiOOH − − + → + +
  • 24. Advantages & Disadvantages of Nicad Battery „ Advantages: „ Light weight (high energy density). „ Rechargeable up to 1000 times. „ Tolerate trickle charging. l d h h „ Low internal resistance, can produce higher current. „ Disadvantages: „ Cadmium is heavy and toxic metal (need extra careful in handling and disposing). Memory effect Some concepts will be discussed in next few slides „ Memory effect.
  • 25. Nickel-Metal Hydride (Ni-MH) „ Motivation: One of the best cathode is hydrogen (H). But, H is gaseous, how to use it in battery d i ? design? „ In late 1960’s, scientists found some metal alloys bl t t t i H (1000 ti f th are capable to store atomic H (1000 times of the alloys volume!). These metallic alloys called hydrides Eg LiNi or ZrNi hydrides. Eg. LiNi5 or ZrNi2. „ So… development of this battery was based on Nicad battery instead of using these metal Nicad battery, instead of using these metal hydride as cathode. Source: Source: Extreme Tech
  • 26. Nickel-Metal Hydride (Ni-MH) Nickel Metal Hydride (Ni MH) „ Chemical content: „ Cathode: Metal Hydrides „ Cathode: Metal Hydrides „ Anode: Nickel „ Electrolyte: Potassium hydroxide „ Electrolyte: Potassium hydroxide (KOH) „ Half equations: q „ Charging: „ Anode: − − + → + + OH H Alloy e O H Alloy ] [ 2 „ Cathode: „ Discharging Anode: − − + + → + e O H NiOOH OH OH Ni 2 2 ) ( − − O H All OH H All ] [ Source: Extreme Tech „ Anode: „ Cathode: + + → + e O H Alloy OH H Alloy 2 ] [ − − + → + + OH OH Ni e O H NiOOH 2 2 ) (
  • 27. Advantages & Disadvantages of Ni-MH Battery „ Advantages: „ No toxic materials (like Nicad, Cd is a heavy metal) „ No memory effect (next few slides) „ H is the best cathode d 0% h h h d „ Energy density is 50% higher than Nicad. (Concept of “Energy density” will be presented in the next few slides) „ 500 to 1000 recharges g „ Disadvantages: „ Higher self-discharge rate. (less 5% per day) g g ( p y) „ Drive less current compared to Nicad
  • 28. The Memory Effect „ Phenomenon of when rechargeable battery is frequently recharged before it is finished discharged, then the battery will require to be charged more sooner than battery will require to be charged more sooner than before. „ Reason: the battery “memorized” the time to stop y p discharging. „ For instance: if you normally recharge a 1.5V battery when it reaches 1 2V then it will stop producing power at when it reaches 1.2V, then it will stop producing power at that voltage level. (The battery assumed you don’t need power when below 1.2V). p ) „ This normally happens on Ni-Cd battery, but not Ni-MH.
  • 29. The Memory Effect „ Scientific explanation: „ Chemically recharging Nicads before they are fully discharged often results in the formation of cadmium crystals on the anodes of the cell Source: Extreme Tech y „ The crystals act like a chemical memory system, marking a second discharge state for the cell „ When the cell gets discharged to this secondary discharge state, its g g y g , output abruptly falls despite further capacity being available within the cell „ In subsequent cycles, the cell remembers this second discharge level, which further aggravate the situation by reinforcing the memory of the d di h t t second discharge state „ To prevent – operate them between extremes (operate the battery through its complete cycles) the battery through its complete cycles) „ How? We need “discharger” to discharge the energy remained in the battery
  • 30. Lead Acid Battery Lead Acid Battery T i l Terminal Post Terminal Post Plastic Case Post
  • 31. Sealed Battery „ The battery has a square case to prevent liquid (acid) leakage leakage „ Use in Lead-Acid battery (Acid is sulfuric acid, H2SO4) „ Half Equations: „ Half Equations: „ Anode: „ Cathode: − + − + + → + e aq H s PbSO aq HSO s Pb 2 ) ( ) ( ) ( ) ( 4 4 O H s PbSO HSO H s PbO 2 4 4 2 2 ) ( 3 ) ( + → + + − + Source: Great Hobbies
  • 32. Valve Regulated Lead-Acid (VRLA) Battery „ Latest technology: Valve-Regulated Lead-Acid (VRLA) battery „ This technology allows the control of the amount of „ This technology allows the control of the amount of electrolyte required and gas released to the atmosphere in the battery Advantages: „ Advantages: „ Longer battery life „ No need to add water frequently No need to add water frequently „ Less maintenance required „ Some related links: „ Varta „ SEC – VRLA Battery Head Torches Tiger Tools Ltd „ Head Torches, Tiger Tools Ltd.
  • 33. Energy Density „ A measure of how much energy can be stored in a specific mass. Unit: Ampere-Hour per Kilogram spec c ass U t pe e ou pe og a (Ah/kg). „ Why important? Because we demand high energy density battery (with small battery weight, we have more energy! And drive more power, with longer battery life!). „ Interesting research: Lithium (Li) related battery technology.
  • 34. Lithium-Ion Battery „ Lithium is the most chemically reactive metal. It is at the highest in Electrochemical Series g „ Lithium is also one of the lightest metal „ Today’s most compact energy storage (High „ Today s most compact energy storage (High Energy Density), about 3860 Ah/kg. (Zinc: 820 Ah/kg 260 Ah/kg) (Zinc: 820 Ah/kg, 260 Ah/kg). „ Commonly used in notebook / laptop computers
  • 35. Lithium-Ion Battery „ Depending on cathode, it can produce from 1.5 V to 3.6 V „ Problem: Since it is very reactive, it can easily react with water and air. We need to look for t d it ti it someway to reduce its reactivity „ Method: „ Design it under ionic state (that’s why it’s called Li-Ion) „ Let other active material absorb its ionic state, instead of plated at the battery’s electrode of plated at the battery s electrode „ Electrodes design – Interesting challenge
  • 36. Lithium-Ion Battery „ Electrode Design: „ Cathode: Lithium Cobalt Dioxide „ Anode: Carbon (Look below) „ Electrolyte: Some lithium salt in aqueous solution „ Anode design technology: „ Used graphite (Carbon), or some polymers. Latest device like iPod is using Lithium Polymer battery device like iPod is using Lithium Polymer battery „ SONY Lithium-Ion Technology „ Ultralife Polymer Cell „ Reading: Extreme Tech, Ultralife
  • 37. Advantage & Disadvantage of Li- Ion Battery „ Advantages: „ High energy density „ Very light „ High Voltage „ Disadvantages: „ High internal resistance (can’t produce high current) „ Liquid electrolyte (need careful container design) „ Can power just about to drive notebook computers
  • 38. Lithium Ion Battery & High reactivity of lithium metal & Dendritic formation of lithium during the charging process & poor cycle performance & longer charging time & poor safety characteristics How to resolve the problem???
  • 39. When to use which battery When to use which battery „ Application / Appliances Determination:
  • 40. Get in touch with battery technology „ Varta Battery „ Ultralife Battery „ Ultralife Battery „ PowerStream Technology Energizer Battery „ Energizer Battery „ Duracell Battery „ Extreme Tech „ Valence Technology, Inc Valence Technology, Inc „ Green Batteries
  • 41. Charger Source: Astron Smart Charger „ Device to recharge discharged-rechargeable batteries Source: Astron Smart Charger „ Cell chemistry is very sensitive to the electricity applied to „ Too low – not charging the battery, but the battery providing power to the charger Too high some undesirable reaction might take place „ Too high – some undesirable reaction might take place and destroy the battery, may even explode! „ Main concern: „ Main concern: „ How to charge? (Constant current / voltage) „ When to turn off? (Voltage / temperature dependence) „ When to turn off? (Voltage / temperature dependence) Source: Extreme Tech
  • 42. Constant Voltage „ Simplest way: „ Produce a specific voltage level to allow current deliver t th b tt to the battery „ As the battery is charged, voltage is increased So the potential difference between the charger „ So, the potential difference between the charger become lesser, less current delivers to the battery „ Component required: „ Component required: „ Transformer: reduce line level to the required voltage by the battery „ Rectifier: convert AC to DC „ Advantage – easier to know when to stop charging „ Applications – Lead-Acid, Li-Ion Source: Extreme Tech
  • 43. Constant Current „ Apply constant current but vary voltage level „ Constant current means constant charge Since voltage level increased when „ Since voltage level increased when charged, the charger turn off when the cell reached a specific high voltage reached a specific high voltage „ Applications – Nicad, Ni-MH
  • 44. Turning off „ So… when to turn off the charger? „ What is the “specific voltage” to turn off? „ What is the specific voltage to turn off? „ How long do I need to charge my battery?
  • 45. Turning off „ Methods: „ Voltage sensor – cut-off voltage (VCO) „ Voltage sensor cut off voltage (VCO) „ Temperature sensor – cut-off temperature (TCO) (TCO) „ Combined both – Voltage & Temperature cut- ff (VTCO) off (VTCO)
  • 46. Voltage Cut Off Constant Current Voltage Cut-Off {C=270 mAHrs} „ Voltage sensing at the “slope” of the voltage slope of the voltage change. „ Turn off when voltage h i l change is large. „ Easy, but some batteries can’t apply this technique, can t apply this technique, eg. Nicad has very linear discharge curve, hard to determine the cut-off determine the cut off voltage
  • 47. Temperature Cut-Off Temperature Cut Off „ Most advanced charger use this technique this technique „ Monitor the temperature of the battery while charging y g g „ Batteries get hot when charged ff b ki d f l „ Turn off by some kind of relay control „ This kind of charger is safer „ This kind of charger is safer, typically Nicad and Ni-MH uses this charger, because their temperature curve is their temperature curve is easier to monitor
  • 48. Voltage & Temperature Cut-Off „ More sophisticated „ Can switch from high current charging to lower depending on both voltage and temperature change
  • 49. How much current? „ Another issue – supply how much current? „ More common terms – trickle charger or „ More common terms – trickle charger or fast/rapid charger „ Trickle charger: low current „ Fast/rapid charger: high current „ Fast/rapid charger: high current
  • 50. Trickle Charger „ Supply very low current – just about greater than its self-discharge rate (about 1/20 to 1/30 of the g ( battery self-discharge rate) „ Advantage – avoid overcharged Advantage avoid overcharged „ Disadvantage – very slow, normally overnight However some batteries can’t tolerate trickle „ However, some batteries can’t tolerate trickle charge, eg. Nicad batteries
  • 51. Fast / Rapid Charger „ Supply high current to fast charge battery „ Need extra careful when using this charger, „ Need extra careful when using this charger, because it may overcharge the battery Older version: need to turn off by yourself „ Older version: need to turn off by yourself, rough calculation of required hours needed.
  • 52. S t Ch Smart Chargers „ This leads to the design of smart chargers – „ Smart chargers can switch from fast charge to trickle charge g g g „ The battery is initially charged at high current until it reaches certain voltage level „ It then switches to trickle charge (remember, just about its self- g ( , j discharged rate) to maintain it’s the particular voltage level „ Trickle charge acts as a tool to store the battery „ More advanced charger can even shows which battery are you g y y charging „ Normally combined Nicad and Ni-MH (because their charging characteristics are similar) „ Some charger specifies only some specific batteries can be charged. Read the details carefully before charging! „ This is one kind of mechatronics design – sensor, microcontroller, t t actuator
  • 53. Determination of Suitable Charger „ Highly recommended smart chargers „ Caution – read carefully the battery details: „ Most manufacturers provide the charging and Most manufacturers provide the charging and discharging curves (V vs. time with const. T or T vs. time with const. Current) ) „ How long to charge? Use Battery Charge - Time Calculator (by Green Batteries) Time Calculator (by Green Batteries)
  • 54. Electromotive Force (emf) „ Energy is required to move electron from anode to cathode Th i d it h i ll d „ The energy required per unit charge is called Electromotive Force (emf) „ Unit: 1 V (Volt) = 1 J/C (Joule per Coulomb) „ Unit: 1 V (Volt) = 1 J/C (Joule per Coulomb) „ This quantifies the “energy available” in a voltaic cell „ Note: the term “emf” is the same as the emf generated „ Note: the term emf is the same as the emf generated by a conductor in a magnetic field (Faraday’s Law) „ With the availability of this energy, battery is “potential” y gy, y p to power electrical appliances
  • 55. Determining Potential (Voltage) of Battery „ Emf of each half-reaction at the voltaic cell can be found in a tabulated form (Standard Electrode Potentials in Aqueous Solution at 25°C) Aqueous Solution at 25°C) „ We have: „ Reduced species Æ oxidized species + n e- (Oxidation / Anode) „ Reduced species Æ oxidized species + n e (Oxidation / Anode) „ Oxidized species + n e- Æ reduced species (Reduction / Cathode) „ Cell emf „ Ecell = oxidation potential + reduction potential „ Ecell = Ecathode – Eanode (Since the voltage of cathode must be positive, and the potential of anode is negative) p , p g )
  • 56. Voltage Level in Battery „ Why is battery “consumed”? (Voltage drop) „ Dependence of emf with concentration Æ related by N t E ti Nernst Equation 0592 0 where Q is equilibrium constant (KP or Kc), n is the number of electrons transferred in a reaction Q n E o cell log 0592 . 0 = number of electrons transferred in a reaction „ Since Q is dropping throughout the chemical process, until it becomes equilibrium (stop reacting), the emf is d l dropping also „ How to calculate Q? See: Link from Dept. of Chem., Purdue Univ
  • 57. Lithium Ion Battery y & Lithium reacts with graphite to form lithium graphite intercalation lithium graphite intercalation compounds ⇒ LiC6 & Graphite as anode ap a a od & Lithium cobaltite (LiCoO2) as cathode & Reversibly charged and discharged & Overall cell reaction: LiCoO2 + Lia-dxC   Li1-dxCoO2 + LiaC
  • 59. Lithium Ion Battery & High dielectric constant electrolyte electrolyte & high viscosity ⇒ low ionic conductivity conductivity & Separator i fil & microporous film & prevent direct contact between 2 electrodes between 2 electrodes & prevent thermal runaway
  • 60. Lithium Ion Battery Lithium Ion Battery & Improvements: & Precaution: & Use less expensive material such as LiNiO2 d LiM O & control the top-of charge voltage carefully if f il t d and LiMn2O4 & Inc. the Li doping capability of carbon by & if failure to do so & ⇒ decomposition of the positive electrode materials capability of carbon by the addition of phosphorous or heat positive electrode materials & ⇒ oxygen gas and Co3O4 may be produced phosphorous or heat treatment of carbon with boron be produced & use specially designed charger