Some of the Carton erecting, loading and closing solutions we have built at RML Engineering over the years.
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Cartoning Solutions Summary
1. production automation specialistsproduction automation specialistsproduction automation specialistsproduction automation specialists
rml Australia p 1300 060 407 I rml New Zealand p 07 849 3215 wwwwwwwwwwww....rrrrmmmmlllleeeennnnggggiiiinnnneeeeeeeerrrriiiinnnngggg....ccccoooommmm
The rml c402 carton sealer is an entry level solution for glue
closing skillet cartons. It features a simple continuous motion
construction that provides reliable and safe closing, quick size
changes and hygienic construction. A variable speed drive allows
the sealer to be operated at the most efficient speed for your
production line, up to 60 cartons per minute. The extended infeed
is designed to allow multiple operator loading into the sealer. With
rent or buy options available, this machine is an ideal closer for
lower volume production lines. Options include extended in feed,
auto feeding, casters and date coding. Typical operating speed is
40 cartons per minute.
c 402 Two Flap Carton Sealerc 402 Two Flap Carton Sealerc 402 Two Flap Carton Sealerc 402 Two Flap Carton Sealer
The rml c404 carton sealer is designed to glue close the top of
vertical cartons in a compact footprint. Perfect for shelf ready
formats or where the product would otherwise fall out easily in
horizontal form such as loose powders or sachets. The
configuration shown here is designed to receive cartons
automatically from an upstream filling line and close cartons as
they arrive. The positive handling design makes this machine
particularly tolerant to crash lock or out of square boxes, so a
square closure is guaranteed. Maximum speed is 50 cartons per
minute.
c 404 Vertical Carton Sealerc 404 Vertical Carton Sealerc 404 Vertical Carton Sealerc 404 Vertical Carton Sealer
The rml c405 vertical carton sealer is an alternative design to the
c404 and suits fast production lines at up to 90 cartons per minute.
The continuous motion drive and pressurized hot melt adhesive
system mean it is simple to maintain and operate. However this
machine does require square cartons to be received, so unlike the
c404, crash lock cartons cannot be closed squarely. Like most of
our cartoning solutions, the c405 sealer is constructed in stainless
steel and engineering plastics and has been designed to enable
quick size changes.
c 405 Vertical Carton Sealerc 405 Vertical Carton Sealerc 405 Vertical Carton Sealerc 405 Vertical Carton Sealer
The rml c403 carton sealer is a simple and economic machine
designed to glue close three flap hinged lid cartons. Based on the
2 flap sealers successful construction, cartons are closed in
continuous motion, meaning fast and reliable closing at 60 cartons
per minute. Quick size changes are ensured with the use of lead
screw adjustments and intelligent design. Interlocked guarding on
all rml solutions, ensure that operator safety is not compromised.
c 403 Three Flap Carton Sealerc 403 Three Flap Carton Sealerc 403 Three Flap Carton Sealerc 403 Three Flap Carton Sealer
Cartoning and Sealing SolutionsCartoning and Sealing SolutionsCartoning and Sealing SolutionsCartoning and Sealing Solutions
for Carton Boardfor Carton Boardfor Carton Boardfor Carton Board
2. production automation specialistsproduction automation specialistsproduction automation specialistsproduction automation specialists
rml Australia p 1300 060 407 I rml New Zealand p 07 849 3215 wwwwwwwwwwww....rrrrmmmmlllleeeennnnggggiiiinnnneeeeeeeerrrriiiinnnngggg....ccccoooommmm
The rml p705 miniature cartoner is an economical and compact
machine for automatically cartoning small products from a product
conveyor into a skillet cartons. The extremely basic design is by no
means a compromise, since the cam operated intermittent motion
construction is extremely robust, and enables the cartoner to run at
up to 60 cycles per minute. The adjustability is however limited on
this machine, meaning it is configured
for a specific customers carton size.
This compromise is offset by the
comparatively low machine price.
p 705 Miniature Cartonerp 705 Miniature Cartonerp 705 Miniature Cartonerp 705 Miniature Cartoner
For vertical cartoning applications, the rml p725 vertical cartoner is
available. This is ideal for powdered products or products which
are semi fluid and may fall out of an open horizontal carton. Both
manual and automatic load options are possible depending on the
application.
The vertical cartoner has the same options and features as the
other cartoners in the range.
p 725 Vertical Cartonerp 725 Vertical Cartonerp 725 Vertical Cartonerp 725 Vertical Cartoner
The rml p710 intermittent motion cartoner is our most flexible and
popular machine in this range. It will pack a variety of products into
skillet cartons at speeds of up to 40 cartons per minute. It operates
in intermittent motion, making it simple to load product and
operate. It can be configured with a variety of in feed styles to
accommodate different industries. The main drive (and often
product drives) are servo driven to ensure positive and reliable
carton placement. By using quick change tool-less change parts
and digital counter winders, size changes can be performed
knowing it will start again on a new format without error.
The following features are standard on this cartoner:-
• Pressurized hot melt adhesive system
• Safety and guarding to AS4024-1
• Full height interlocked doors
• Servo drives
• Digital counter winder adjustment
• Rapid flight pitch adjustment system
• No product—no carton erect system
• Stainless steel construction
p 710 Servo Cartonerp 710 Servo Cartonerp 710 Servo Cartonerp 710 Servo Cartoner
The rml p715 continuous motion cartoner is a very economical
cartoner which is capable of packing at up to 80 cartons per
minute. Based on the c402 carton sealers simple adjustability and
operation methods, this is an ideal entry level cartoner when set up
with manual product loading as shown. Alternatively automatic
loading options enable this machine to be used in high throughput
applications too.
The plucker uses a unique rotary cam system to maintain the
timing with the main drive. A variable speed drive for speed control
allows the operator to adjust the packing speed to the production
line.
Particular features of this cartoner model include:-
• Operating speed up to 80 cartons per minute
• Continuous motion simplicity
• Extremely quick and reliable size changing
• Fully adjustable
• Manual product feed with options for automatic
p 715 Continuous Motion Cartonerp 715 Continuous Motion Cartonerp 715 Continuous Motion Cartonerp 715 Continuous Motion Cartoner
Carton Board Equipment Solutions
3. production automation specialistsproduction automation specialistsproduction automation specialistsproduction automation specialists
rml Australia p 1300 060 407 I rml New Zealand p 07 849 3215 wwwwwwwwwwww....rrrrmmmmlllleeeennnnggggiiiinnnneeeeeeeerrrriiiinnnngggg....ccccoooommmm
With rml’s extensive experience in this area and our capabilities
in design and construction, we are able to tailor a solution to your
needs. Just ask, we are keen to help!
Tailored SolutionsTailored SolutionsTailored SolutionsTailored Solutions
Various product infeed options are available on many of our
solutions, from twin belt servo collators to sachet stackers, to
vision guided robotic manipulators. Or maybe just an extended in
feed for multiple operator loading like this one.
Infeed OptionsInfeed OptionsInfeed OptionsInfeed Options
rml normally use tool-less quick change magazine frames for our
cartoners, this ensures that there are no mistakes in setting up a
new carton size.
Simple adjustability is ensured with the use of clever counter
winder systems for width, height and main drive pitch.
Change Part Magazines & AdjustabilityChange Part Magazines & AdjustabilityChange Part Magazines & AdjustabilityChange Part Magazines & Adjustability
rml have a wide range of options that can be fitted to many of our
machines including boom mounted HMI’s, locking castors, ink jet
coders or impression coders, labelers and much more! Just ask,
we are always happy to make sure the solution is configured in the
best way possible.
OptionsOptionsOptionsOptions
Operating staff safety is of critical importance to rml. Our machines
are equipped with interlocked guarding and safety systems as
would be expected on any good quality machine. We conduct our
own HAZOP study and provide copies of this document to our
customers and use it in our training program.
Machine SafetyMachine SafetyMachine SafetyMachine Safety
Construction Features and Options
rml only use pressurized hot melt adhesive systems on our
machines because we believe in safe reliable operation. The
alternative dip tank system seen on cheaper equipment, we
believe is cumbersome and unsafe.
Glue SystemsGlue SystemsGlue SystemsGlue Systems
rml machines are built with quality components. We use stainless
steel, and engineering plastics. Our international reputation is built
on providing machinery that is durable and long-lasting. We are
proud of the fact that over 70 percent of our customers in
Australasia have come back to buy additional machines.
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