Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.

Pack-Smart Evolution System

935 views

Published on

Advanced Modular Finishing Systems for Commercial Print, Direct Mail, Trade Finishing and Media Packaging Industries.

Published in: Technology
  • Be the first to comment

  • Be the first to like this

Pack-Smart Evolution System

  1. 1. TheEvolutionSystemAdvanced Modular Finishing Systemsfor Commercial Print, Direct Mail,Trade Finishing and Media PackagingIndustries.
  2. 2. Content OverviewBase Evolution Modules.............................................................................. 3 Carrier Feeder Module............................................................. 4 Sheet Alignment Module.......................................................... 5 Vacuum Transport Module......................................................6 Sectional Vacuum Transport................................................... 7 Ploug h Fold Module.................................................................8 Front / Cross Fold Module......................................................9 Back Fold Module....................................................................10 Bump and Turn Module...........................................................11 Delivery Module........................................................................12Value Added & Automated Fulfilment Modules........................................... 13 Rotary Scoring Module............................................................. 14 Smart Feeder Module..............................................................15 Pattern Glue Module................................................................. 16 CD/DVD Hub Applicator Module............................................ 17 Pressure Sensitive Label Applicator Module.......................... 18 Rotary Pick & Place with Realignment................................... 19Automated Fulfilment Capabilities.................................................................20Value Added Capabilities..............................................................................21Features & Benefits.......................................................................................22
  3. 3. BaseEvolutionModules
  4. 4. Carrier FeederModuleFunctionUtilized for host product feeding applications.Descri ptionPack-Smart feeders are notably rugged paper feeding systems. Solid steel construction ensures stabilityand hig h performance even in the toug hest environments resulting in speeds up to 600 products perminute. Our feeders are capable of handling the lig htest paper and are equally at home when dealingwith heavy stock materials when called upon. Capable of feeding products in dual continuous streams.An operator friendly unit, the Friction Feeder Series is an ideal feeder when product tracking/monitoringmay be required for pattern gluing or variable image requirements.Typical ApplicationsWindowed Cartons Gift Card Products Sample Ti pping
  5. 5. Sheet AlignmentModuleFunctionAligns the material positioning and spacing of the incomingcarrier.Descri ptionSetting the position of sheet in both sig ht and travel direction in order to ensure accurate spacing ofeach sheet. Fully adjustable lugs make it suitable for odd shaped and die cut products. Productregistration sensors ensure proper feeding of your product and detects any jam or inconsistency.Typical Applications Windowed Cartons Commercial Print CD/DVD Products
  6. 6. Vacuum TransportModuleFunctionProvides smooth, efficient, variable speed transport for hostcarrier.Descri ptionThe Pack-Smart vacuum transport module is ideal for all custom ti pping, folding and gluing applications.Fully adjustable and easy integration make it the ideal compliment to any folder gluer,converting or webfinishing line for the graphic arts and packaging industries. With an industry best 500 FPM, Pack-Smartsvacuum conveyor is an essential part to any packing and printing finishing line.Typical Applications Folded Cartons Gift Card Secure Card
  7. 7. Sectional VacuumTransportFunctionProvides smooth, efficient, variable speed transport for hostcarrier using heat resistant belts.Descri ptionThe Sectional Vacuum Transports uses 1.5 inch heat resistant belts to carry the host product. Ideal forany imaging, folding and drying applications. Equi pped with selectable vacuum zones, linear bearing forease of adjustment, belt quick change over features and has a universal mounting assembly. Whenequi pped with optional Pack-Smart Back Fold Attachment allows for production of 4 directional folds.Typical Applications Direct Mail CD Duplex Imaging Retail Ready Cartons
  8. 8. Plough Fold ModuleFunctionFolding lig ht and heavy materials.Descri ptionRobust design made with universal brackets for easy installation on Pack-Smart Vacuum TransportModule. Delivers clean, crisp well defined folds without skewing or cracking. Uniquely designed foldingploug h ensures a stress free fold.Typical Applications Direct Mail CD Self Mailers Commercial Print Products
  9. 9. Front / Cross FoldModuleFunctionUtilized for front fold of products for the paper convertingindustry.Descri ptionPack-Smart Front / Cross Fold module is capable of producing sophisticated multi panel products for,direct mail markets as well as packaging and fulfillment markets. Designed to work well with lig hter stockmaterials across direction of travel for optimum fold. Folding modules are generally installed on vacuumtransports or friction driven sheet conveying equi pment.Typical Applications Self Mailers Multi Panel DigiPak Sample Products
  10. 10. Back Fold ModuleFunctionProvides four corner and six corner dependable production athig h speeds.Descri ptionPowered by a programmable digital servo controller and coupled with ultra-low weig ht alloy foldingattachment, The Back Fold module offers reliable 4/6 corner productivity at unmatched speeds. Positionscales provide operator with reference points for repeatability on reoccurring jobs. When equi pped withregenerative power system DF 30 is able to reduce energy consumption by a factor of 2 whencomparing with competitive products.Typical ApplicationsMedia Packaging Specialty Folded Cartons Self Mailers
  11. 11. Bump and TurnModuleFunctionGives operator ability to turn product 90 degrees per station.Descri ptionPack-Smarts fully adjustable Bump and Turn module changes direction of product and registers sheetposition for further processing. Made from low friction materials allowing for turning at hig h speeds withno product damage.Typical Applications Hybrid Cartons Folded Cartons Gift Card Affixing
  12. 12. Delivery ModuleFunctionDelivers finished product for hand packing.Descri ptionThe Shingled Delivery Conveyor is designed with several ergonomic features,minimizing fatigue of theoperator when handling products in hig h speed applications. Two stage heig ht adjustment on each endof the conveyor allows for quick adjustment of table elevation, based on operator preference. Variablespeed with batching ability provides gaps eliminating needs for counting finished product,while increasingproductivity. Clearing jams is handled by rapid acceleration switches located on each side of theconveyor.Typical Applications Lenticular Products Gift Card Products CD/DVD Products
  13. 13. Value Added &AutomatedFulfilmentModules
  14. 14. Rotary ScoringModuleFunctionUtilized for scoring or slitting products fed from a conveyor.Descri ptionThe Pack-Smart Rotary Scoring system is designed to deliver a hig h quality product at all times for ourdemanding paper finishing customers. Designed with accuracy and functionality in mind the rotarycreasing unit is equi pped with six hardened shafts and quick change over features,as well as "on-the-fly"depth adjustments. Offline configurations or inline with Pack-Smart or third party integration. A servodriven control module ensures 100% accurate synchronization with sheet feeding and alignment modules.Typical Applications Commercial Print Commercial Print Direct Mail
  15. 15. Smart FeederModuleFunctionUtilized for host product feeding applications.Descri ptionThe Smart Feeder is a self-contained feeding module with an integrated control system. It has threemodes of operation with external encoder speed features. Built in motion controller equi pped withcustomizable reci pes provides via electronic accuracy measured in thousands of an inch. Ability tobatch index, follow and place multi ple inserts on one host carrier. Designed for 24/7 operation withprecision bearings. Quick belt change features provide reliable solution for harsh environments. Availablein 12 inch and 20 inch models.Typical Applications Hybrid Cartons Windowed Cartons Gift Card Affixing
  16. 16. Pattern GlueModuleFunctionUtilized to apply metered glue coatings to sheets or webs.Descri ptionPack-Smarts Pattern Gluer modules are equi pped with state of the art servo technology and registrationsystems for integration with Pack-Smart or third party equi pment. The distinctive advantage of usingPack-Smarts pattern gluing technology is the ability to produce unlimited shapes of glue and coatingswithout changing sheet direction. The Pattern Glue module consists of two Anilox cylinders allowing forglue application, scented coatings. These cylinders eliminate slinging and increase durability of thesystem.Typical Applications Hybrid Cartons 3 Component Cartons Gift Card Affixing
  17. 17. CD/DVD HubApplicator ModuleFunctionFeeds and applies the hub required to hold CDs/DVDs.Descri ptionThe CD/DVD Hub Applicator Module will peel and apply individual foam hubs at speeds of 9000products per hour at a rate of .02 of an inch. When coupled with Pack-Smart disc insertion module itprovides a great solution for any type of media packaging products.Typical Applications CD/DVD Hub Affixing CD/DVD Hub Affixing CD/DVD Hub Affixing
  18. 18. Pressure SensitiveLabel Applicator ModuleFunctionUtilized for applying pressure sensitive labels.Descri ptionDesigned for hig h speed application of Scratch Off labels used in scented coatings, magnetic stri pes,wafer seal tabs and anti theft products. Fully synchronized with Pack-Smarts integrated controller itprovides reliability and unmatched precision.Typical Applications Traceable Pharmaceuticals Self Mailers Gift Card
  19. 19. Rotary Pick & Placewith RealignmentFunctionUses vacuum pressure to pick up the documents and carrythem to the alignment conveyor.Descri ptionA servo driven rotary pick and place combined with 4 vacuum pickups capable of feeding multi pleproducts from the stack and placing them onto the alignment conveyor. There is a pneumaticallyactuated blow off for each pickup which is performed by blowing air into the vacuum pickup to reducethe vacuum so the sample product is dropped.Typical ApplicationsGrommet-Less Spin Wheel Ti pping Multi-Card Ti pping Spin Wheel Ti pping
  20. 20. DigiPak System Our customers produce products their competitors can only dream ofAutomated Fulfillment The Evolution is constantly comparing our Virtual Machine Platform to what is actually taking placeCapabilities on the mechanical machine and is being reported using remote diagnostics. The difference between the two represents the adjustment that is madeWith the aid of our Virtual Machine Platform,the Evolution on-the-fly for both print and placement accuracy.makes the impossible,possible. It has the unique ability toaccurately manage Hi-Res imaging,variable data and Servo Motion Control Technology with a fiberaccurately place product samples precisely at production optic link controller allows the Evolution systemrates of up to 40,000 products per hour. Ideal for ti pping, and modules to contently communicate and makefolding and image stitching. adjustments on-the-fly
  21. 21. DigiPak SystemValue Added • Hig h Speed Affixing of Rigid Windows,Flexible Windows,Gift/Credit/Reward Cards,Liquid SampleCapabilities Packs,Powder Sample Packs,Sample Tablet Packs,Coins,Promotional Keys • Hig h Speed Pattern GlueWhat sets the Evolution System apart • Hig h Resolution Imagingfrom other systems,is its ability to • Hig h Speed Duplex Imagingprecisely place items onto direct mail • DOD Inkjettingproducts at production speeds of up to • Image Stitching • Laser Diecutting40,000 products per hour with accuracyas tig ht as .02``
  22. 22. Features & • Hig h Volume Vacuum Transport .02``” registration Benefits • 8 zone 2000CFM vacuum generators with selectable zone control• Servo Motion Control Technology • Reduces setup time,improves product • Supplies constant feedback adjusting on-the- control & allows for easy access for fly for both print and placement accuracy ti pping,taping,gluing and forming• Fiber Optic Based Controller • .02`` lateral registration allows for Hig h • Combines /w Servo Drive technology Res. imaging,DOD print and placement • Virtual machine platform tolerance as tig ht as .02``• Vacuum Assisted Bottom Feeder • Continuous feeding of product Front Fold Attachment ModuleRotary Slitting Module
  23. 23. ThankYouRequest a Quote from ourGlobal Partner in the United States:AdTech Graphic Service8166 Liberty WayBergen,New York 14416800-422-0821

×