This document provides information about PCD and PCBN cutting inserts sold by More Super Hard Products Co., Ltd. PCD inserts are suitable for machining various hard materials and offer long life, high efficiency and surface finish. PCBN inserts allow faster speeds and feeds for machining hardened steels and cast iron, with tight tolerances and surface finishes. The document also provides specifications for various types of solid, full-face and tipped PCBN and PCD inserts.
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Moresuperhard PCD & PCBN inserts
1. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
PCD & PCBN INSERTS
PCD
The PCD tools are professional for copper, aluminum, carbide, graphite, ceramic and hard
wear-resistant materials precision machining.
The PCD tool have a long using life, high production efficiency, high surface finish, high
machining accuracy.
PCD tools have higher production efficiency than hard alloy and natural diamond tool but
low cost, It widely used in the automotive, diesel, motorcycle, aerospace, appliances,
instruments and precision machinery industries.
PCBN
PCBN tools are revolutionary leap technology in tools cutting. They represent the optimal
material for efficient cutting of hardened steels >48 HRC, cast irons, powdered metals.
Integrating PCBN tools into your hard turning program will enable you to hold close
tolerance, excellent surface finish, it increases your productivity a minimum of 200%.
PCBN inserts allow faster speeds and feeds compared to any other conventional cutting tool
material—up to 300% faster cycle times.
PCBN inserts reduce scrap and improve workpiece quality with tight dimensional control
and excellent surface finishes (8-12 RMS)
PCBN inserts optimize machine tool efficiency by increasing production capacity—reducing
the need for new equipment. For example: a CNC lathe used in hard turning is about 1/3 the
cost of a grinder.
PCBN inserts allow multiple machining operations in one chucking on a lathe as opposed to
several set-ups with grinding.
PCBN cutting tools have a positive environmental impact by reducing or
eliminating grinding swarf. These oil-based coolants are costly to dispose of. Most hard
turning operations do not require coolant; therefore, the chips can be recycled.
2. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
Standard PCD Inserts
3. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
4. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
Standard CBN Inserts
Solid Inserts
● Inserts are made only from PCBN.
● No material joint.
● Best heat absorption capacity.
● Can work at highest temperatures.
Full-Face Inserts
● Inserts are made from a presintered carbide/PCD or PCBN joint.
● Elimination of the brazing joint. Less delamination.
● Better heat absorption capacity.
● Can work at higher temperatures than tipped tools.
● Facilitate larger depth of cut compared to the same size tipped insert.
● The blanks are available with “A” and "W" ISO-style pin-lock holes.
Tipped Inserts
● Require a carrier and substrate for the insert
● The tips are brazed to the substrate. Various brazing methods are applied.
● The substrate has to have a pocket that will accommodate and support the tip.
5. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
● In these types of tools, the braze joint represents the weak link, so the brazing operation
is very important and should be carefully controlled and executed.
● The main advantage of tipped tools over full-faced inserts is the lower cost.
Strong Tipped
● High chemical resistance stability
● High hardness and abrasive resistance
● Strong impact resistance
● Good fracture resistance
● High working efficiency
● Dry cutting
Soldering PCBN Inserts,Brazed PCBN Inserts
Description of soldering PCBN inserts:
PCBN cutting inserts are welded directly onto the blade base to form a growing,
super strong structure, without the risk of layering or cracking.
Features of soldering PCBN inserts:
High chemical resistance stability
High hardness and abrasive resistance
Strong impact resistance
Good fracture resistance
High working efficiency
Dry cutting
Applications of soldering PCBN inserts:
Idea for machining hard ferrous metals, such as hardened steels, gray cast iron.
PCBN inserts are widely used to machine brake discs, engine cylinder liners,
6. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
engine blocks, break drumsticks, valve seats & guides, gears and mould,etc.
Specifications of Soldering PCBN inserts:
Insert Type Dimensions Standard
cutting edgeISO L Ø i.c s r Ø d
SNGA120402-8S 12 12.7 4.76 0.2 5.16
T01020
T02020
S01020
S02020
SNGA120404-8S 12 12.7 4.76 0.4 5.16
SNGA120408-8S 12 12.7 4.76 0.8 5.16
SNGA120412-8S 12 12.7 4.76 1.2 5.16
SNGA120416-8S 12 12.7 4.76 1.6 5.16
Insert Type Dimensions Standard
cutting edgeISO L Ø i.c s r Ø d
SNGA120402-4S 12 12.7 4.76 0.2 5.16
T01020 T02020
S01020 S02020
SNGA120404-4S 12 12.7 4.76 0.4 5.16
SNGA120408-4S 12 12.7 4.76 0.8 5.16
SNGA120412-4S 12 12.7 4.76 1.2 5.16
SNGA120416-4S 12 12.7 4.76 1.6 5.16
Insert Type Dimensions Standard
cutting edgeISO L Ø i.c s r Ø d1 Ø d2
SCGW09T304-2S 9.7 9.525 3.97 0.4 4.4 6 T01020 T02020
S01020
S02020
SCGW09T308-2S 9.7 9.525 3.97 0.8 4.4 6
SCGW09T312-2S 9.7 9.525 3.97 1.2 4.4 6
7. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
Insert Type Dimensions Standard
cutting edgeISO L Ø i.c s r Ø d
TNGA160404-6S 16.5 9.525 4.76 0.4 3.81
T01020
T02020
S01020
S02020
TNGA160408-6S 16.5 9.525 4.76 0.8 3.81
TNGA160412-6S 16.5 9.525 4.76 1.2 3.81
TNGA220404-6S 22 12.7 4.76 0.4 5.16
TNGA220408-6S 22 12.7 4.76 0.8 5.16
TNGA220412-6S 22 12.7 4.76 1.2 5.16
Insert Type Dimensions Standard cutting
edge
ISO L Ø i.c s r Ø d
WNGA060404-6S 6.5 9.525 4.76 0.4 3.81
T01020 T02020
S01020 S02020
WNGA060408-6S 6.5 9.525 4.76 0.8 3.81
WNGA060412-6S 6.5 9.525 4.76 1.2 3.81
WNGA080404-6S 8.7 12.7 4.76 0.4 5.16
WNGA080408-6S 8.7 12.7 4.76 0.8 5.16
WNGA080412-6S 8.7 12.7 4.76 1.2 5.16
12. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
Insert Type Dimensions Standard
cutting edgeISO L Ø i.c s r Ø d
VNGA160402-2S 16.6 9.525 4.76 0.2 3.81 T01020 T02020
S01020 S02020VNGA160404-2S 16.6 9.525 4.76 0.4 3.81
VNGA160408-2S 16.6 9.525 4.76 0.8 3.81
VNGA160412-2S 16.6 9.525 4.76 1.2 3.81
Insert Type Dimensions Standard cutting
edge
ISO L Ø i.c s r Ø d
SNGA120402-2S 12.7 12.7 4.76 0.2 5.16 T01020 T02020
S01020 S02020
SNGA120402-2S 12.7 12.7 4.76 0.4 5.16
SNGA120402-2S 12.7 12.7 4.76 0.8 5.16
SNGA120402-2S 12.7 12.7 4.76 1.2 5.16
13. More Super Hard Products Co., Ltd.
Office: B-906, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
Insert Type Dimensions Standard cutting
edgeISO L Ø i.c s r Ø d
VCGW110302 11 6.35 3.18 0.2 2.8
T01020 T02020
S01020 S02020
VCGW110304 11 6.35 3.18 0.4 2.8
VCGW110308 11 6.35 3.18 0.8 2.8
VCGW110312 11 6.35 3.18 1.2 2.8
VCGW160402-2S 16.6 9.525 4.76 0.2 4.4
VCGW160404-2S 16.6 9.525 4.76 0.4 4.4
VCGW160408-2S 16.6 9.525 4.76 0.8 4.4
VCGW160412-2S 16.6 9.525 4.76 1.2 4.4
Insert Type Dimensions Standard
cutting edgeISO L Ø i.c s r Ø d
DNGA110402-2S 11 9.525 4.76 0.2 3.81
T01020 T02020
S01020 S02020
DNGA110404-2S 11 9.525 4.76 0.4 3.81
DNGA110408-2S 11 9.525 4.76 0.8 3.81
DNGA150402-2S 15.5 12.7 4.76 0.2 5.16
DNGA150404-2S 15.5 12.7 4.76 0.4 5.16
DNGA150408-2S 15.5 12.7 4.76 0.8 5.16
DNGA150412-2S 15.5 12.7 4.76 1.2 5.16
14. More Super Hard Products Co., Ltd.
Office: B-908, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
Insert Type Dimensions Standard cutting
edgeISO L Ø i.c s r Ø d
WNGA060402-2S 6 9.525 4.76 0.2 3.81
T01020 T02020
S01020 S02020
WNGA060404-2S 6 9.525 4.76 0.4 3.81
WNGA060408-2S 6 9.525 4.76 0.8 3.81
WNGA080402-2S 8.7 12.7 4.76 0.2 5.16
WNGA080404-2S 8.7 12.7 4.76 0.4 5.16
WNGA080408-2S 8.7 12.7 4.76 0.8 5.16
WNGA080412-2S 8.7 12.7 4.76 0.2 5.16
Solid CBN
15. More Super Hard Products Co., Ltd.
Office: B-908, Wanda Plaza, Zhongyuan Road, Zhengzhou, 450007, Henan, China
Mob & WhatsApp: +86 15093391569 Email: Julia@moresuperhard.com
www.moresuperhard.com www.morecuttingtools.com www.mogrinding.com
Cubic boron nitride inserts (CBN Inserts) is a high-performance type of
cutting tool material from a polycrystalline mass. CBN is a high hardness,
high heat resistance crystal synthesized by boron and nitrogen under
high temperature and high pressure. The main application range is
ferrous materials possessing hardness from approximately 45 HRC as
well as gray cast iron, Cr-chilled cast iron and wear alloys on a cobalt,
nickel or iron basis.
Applications:
For rough & finish machining of the hard steel ,cast iron, hard surface
workpiece.
Insert
Type
Dimensions Standard
cutting
edge
L Ø i.c s r
RNMN060400 6.35 6.35 4.76 0 T01020
T01025
T02020
T02030
S01020
S01025
S02020
S02030
S05020
S10020
RNMN090300 9.525 9.525 3.18 0
RNMN090400 9.525 9.525 4.76 0
RNMN120400 12.7 12.7 4.76 0
RNMN120600 12.7 12.7 6.35 0
RNMN120700 12.7 12.7 7.94 0
RNMN190700 19.05 19.05 7.94 0
RNMN201000 20 20 10 0
RNMN251000 25.4 25.4 10 0
RNMN251200 25.4 25.4 12 0