Sistema di misura per linee di estrusione, coating, accoppiamento, spalmatura - Nastri adesivi, materiali speciali, alta accuratezza di misura senza pericoli e radioattività

1. Concetto innovativo di
misurazione in linea

2. Concetto innovativo di
misurazione in lineaSimple – Effective – Reliable – Secure
Semplice – Efficiente – Affidabile - Sicuro
• SEMPLICE – Facile da usare (non richiede calibrazioni specifiche)
• EFFICIENTE – Alta precisione per un controllo migliore della produzione (non influenzato da fattori esogeni)
• AFFIDABILE – Esente da manutenzioni, rotture, fermate (componenti standart e ridotti al minimo)
• SICURO – Senza pericoli per gli operatori o l’ambiente (no radiazioni e permessi operativi)

3. Concetto innovativo di
misurazione in lineaSimple – Effective – Reliable – Secure
Semplice – Efficiente – Affidabile - Sicuro
- Componenti ridotti al minimo
- Moduli commerciali
- Facilità di installazione ed avviamento
- Integrazione semplice ed immediata

4. Concetto innovativo di
misurazione in linea
- USM Unico Misuratore diretto e reale di peso attualmente disponibile
- Non richiede calibrazioni e curve di aggiustamento
- Misura di peso e spessore
- Pass line di 40 mm – Oscillazioni materiale non inflenzano lettura
Simple – Effective – Reliable – Secure
Semplice – Efficiente – Affidabile - Sicuro

5. Concetto innovativo di
misurazione in lineaSimple – Effective – Reliable – Secure
Semplice – Efficiente – Affidabile - Sicuro

6. Concetto innovativo di
misurazione in lineaSimple – Effective – Reliable – Secure
Semplice – Efficiente – Affidabile - Sicuro
- Scanner compatto e leggero / orientabile
- Controllo via Software su tutti i componenti del sistema
- Diagnosi completa in remoto al 100%
- 98% del Service eseguito in remoto
- Componenti standard – reperibili sul mercato
- Peso e dimensioni del sistema ridotti
- Integrazione facilitata di Scanner aggiuntivi
- Sviluppi / Implementazioni future possibili e facilmente
integrabili

7. Concetto innovativo di
misurazione in lineaSimple – Effective – Reliable – Secure
Semplice – Efficiente – Affidabile - Sicuro

8. Concetto innovativo di
misurazione in lineaSimple – Effective – Reliable – Secure
Semplice – Efficiente – Affidabile - Sicuro

9. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
I Vantaggi del nuovo concetto di sensore
Mesys
Full
- Struttura modulare totalmente integrabile
- Controllo via Software su tutti i moduli del sistema
- Diagnosi completa in remoto al 100%
- 98% del Service fatto in remoto
- Moduli standard – reperibili sul mercato
- Peso e dimensioni del sistema contenuti
- Integrazione facilitata di nuovi moduli
- Sviluppi / Implementazioni future possibili e facilmente
integrabili

10. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Pannelli Operatore Mesys

11. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Interfacia Software Operatore Mesys

12. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Interfacia Software Operatore Mesys

13. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Interfacia Software Operatore Mesys

14. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Architettura Sistema Standard:
Integrazione facilitata nella linea di produzione
Controllo di profilo Automatico
(APC)
Stampante in Rete
(optional)
Postazione Opertore
LAN
Stabilimento
Frame di Misurazione
 PC basati su Windows
 Interfacia intelligente
 Monitor TFT 21” LCD ad alta
risoluzione
 Interfacia Touchscreen
 SPCWin sistema operativo
 Virtual Network Computing (VNC)
per condivisione e assistenza remota
Rete Ethernet
TCP/IP
Sensori intelligenti:
 Max 12 sensori/frame
 Architettura modulare
 Intelligenza distribuita ad ogni livello
 Visione di ogni livello e nodo
 Diagnosi scanner, sensore o processo
 Supporto e diagnostica in Remoto
Frame Intelligenti:
– Processamento sensore
– Gestione scanner
– Gestione profilo
– Controllo di produzione

15. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Soluzioni Customizzate
• Misurazioni NON Radioattive
• Componenti Standard: Elettronica, software e connettori standard.
Diagnosi e assistenza remota completa.
• Misurazioni senza contatto
• Soluzioni in linea e fuori linea:
– Misurazione in linea e chiusura annello; MD & APC
– Linee test e da laboratorio (fuori linea)
• Misurazioni Diverse e Dirette:
– Peso
– Spessore
– Ispezione Superficiale
– Temperatura
– Umidità
– Spessore spalmatura

16. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Applicazioni Industriali
Converting
Estrusione
Calandratura
Non-Woven
Produzione Carta

17. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Abbrasivi
Nastro adesivo - Etichette
Spalmatura con estusore
Film – Foglia
Pavimentazione – Sottotetto
Laminati
Batterie al Litio – Celle Solari
Carta - Cartone
Applicazioni: Converting

18. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Abbrasivi
Nella produzione di abbrasivi ci sono alcuni fattori chiave che neccessitano un monitoraggio costante.
Peso del materiale substratto
Peso del materiale adesivo – spalmato
Peso del materiale abbrasivo applicato
Un sistema di misurazione in linea permette di avere una implementazione significante nella qualità
del prodotto finito. Forte della nostra mission Mesys offre soluzioni pulite e sicure per la misurazione,
la tecnologia ad ultrasuoni USM esegue un controllo totale in tempo reale
I principali Benefits sono.
Miglioramento qualità di produzione
Performance di prodotto migliorate
Risparmio di materia prima
Riduzione scarti
Incremento profitto produttivo
Sensori: USM500-USM200

19. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Nastri Adesivi – Etichette
I produttori di supporti adesivi hanno principalmente 3 parametri chiave per implementare la qualità
del prodotto.
Umidità della Carta/Supporto
Peso dell’ Adesivo
Peso del release siliconico
Mesys ha sviluppato una soluzione di controllo molto
precisa con l’utilizzo di tecnologie pulite e sicure al fine
di raggiungere una qualità elevata e risparmi in materia
prima e tempi di start-up.
Sensori: USM 200- SMS2

20. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Coating estruso - Laminazione
Nella produzione di Packaging flessibile e Packaging per liquidi è richiesta un preciso controllo della
umidità residua del supporto base, spessore del polimero laminato oppure del coating applicato
sulla superficie metallizzata per ottenere un buon prodotto finito.
Abbiamo sviluppato un ampio range di tecnologie di sensori che ci permette di avere un controllo
completo sul tutto il processo di laminazione e coating dei prodotti.
I principali Benefits sono.
Tempi di avviamento ridotti
Risparmio di materiale
Incremento profitto produttivo
Sensori: USM200 – SMS2 - SEN3BS

21. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Film - Foglia
Il processo di converting dei film e della foglia usa una serie di combinazioni di coating che sono di
solito il valore aggiunto del prodotto finito. Per questa ragione è molto importante un sistema di
misurazione in linea per rilevare il peso del coating. Mesys e’ in grado di fornire la giusta teconologia
sensoristica per ogni specifica applicazione e tipo di coating.
Sensori: USM200 - USM500
.
Pavimento - Sottotetto
We have developed sensor technologies for on-line weight and thickness for calendered or coated
floor and roof products.
Our USM and x-rays backscatter technologies can assure an accurate measurement of weight in all
type of products.
For what regards thickness measurement we can offer 3 types of solutions (laser – air cuschion –
inductive sensor) depending on applications and specific features of each material
Sensori: USM500 – SEN3BS – DAC – MM2 - LSS2

22. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Laminates
In the production of Decorative laminates there are 4 important paramaters that need to be
monitored and controlled for manufacturing a high quality product:
Coating weight or thickness
Substrate weight
Total product weight
Moisture content
Mesys can offer a specific solution for monitoring and
controlling the above parameters. We first analyze the
manufacturing process to be able to give the best
solution for achieving a high quality and high profitability production
Sensors: USM200-USM500-SMS2

23. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Lithium Batteries – Solar Cells
In battery separators film or coated products in the energy sector, it is essential not to loose any
information of production: A standard scanning system only performs a very limited inspection
of the product, and in most production processes it is necessary to be sure that all production is
within very tight parameters.
Mesys is the first company in the world to have developed a 100% real time on-line control of
all production. With our USM 200 Array we can offer to our customers a very accurate
inspection of weight or thickness of product with a clean and secure technology.
USM 200 Array is the real innovative
control system in high tech material production
that can assure top quality product and
huge savings in raw material and scraps
Sensors: USM200 A - TOM

24. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Paper - Board
In paper and board production there are few parameters that need to be constantly monitored
and controlled. Mesys can offer a complete system for on-line measurement of the following
production values:
Moisture
Coat – wight
Total weight
Ashes
Thickness
Sensors: USM200-SMS2-SEN3BS

25. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Biax Film
Blown Film
Cast Film
Sheet Extrusion
Extrusion

26. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Biax Film
Due to a very accurate on-line thickness measurement and high performance control
algorithms developed in partnership with the biggest world-wide biax film producers, Mesys
biax film on-line system can guarantee a big step forward in the quality of production assuring
the following benefits:
Minimal scrap
Maximum yield
Optimized product quality
Maximum uptime
Raw materials savings
Reduced energy costs
Sensors: USM200
.

27. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Blown Film
Mesys has developed an innovative no-contact sensor (x-rays backscatter) for on-line
measurement of blown film productions.
Mesys SEN3BS performs a very accurate measurement using a clean and secure technology.
Through our close partnership with world leader in the automatic control of blown extrusion we
have develop a complete on-line measurement and automatic control of APC system that can
assure the following benefits to
Improve product quality
Maximize product yield
Minimize production costs
Minimize scrap
Optimize the process
Reduce downtime
Shorter start-up time
Save on raw materials
Sensors: SEN3BS-FDA300

28. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Cast Film
In cast film production the accuracy of the measurement and a stable, reliable control process
of the extrusion are important factors. Mesys can provide the most accurate system on the
market with the USM 200 technology that can achieve a precision of measurement better than
any other technology on the market. Working with company leaders in the cast extrusion
process allowed Mesys to have gained a lot of experience for what regards the automatic
regulation of the die bolts.
Benefits in using USM 200 system are:
Improve product quality
Maximize product yield
Minimize production costs
Minimize scrap
Optimize the process
Reduce downtime
Shorten start-up time
Save on raw materials
Sensors: USM200

29. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Sheet Extrusion
There can be a wide range of materials that can be produced with the sheet extrusion process.
For this reason Mesys has developed different technologies for each specific application, all of
them are clean and secure technology that uses very accurate and reliable sensors.
Foam Sheet, clear, pigmented, single or multi layer we offer the right solution for measuring on-
line real thickness of a specific product.
Sensors: MM2 – LSS2 - DAC

30. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Rubber Calendering
After Extrusion or Coating Calendering
Vinyl Calendering
Calendering

31. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Rubber Calendering
Mesys has developed on-line control systems for the following types of production in
calendering applications:
Gum (innerliner) Calenders
Textile (fabric) Calenders
Wire (steel cord, metallic) Calenders
Sensors: TOM-USM200-USM500

32. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Rubber Calendering
Mesys offers a complete thickness measurement solution of top and bottom foils on calender
and of the total thickness after calender (please see layout here below)
We use last generation triangulation laser technology that we have adapted to this specific
application and its harsh environment. Our laser system has a very good accuracy (+/- 10
micron) and give a real thickness measurement using the calender roller as reference. We can
offer single point measurement or in scanning mode. For what regards post-calender
measurement we also suggest our laser technology or our USM technology for total weight.
Calender systems are available with effective controls, including: 3-zone control (dual or single
gap, cross-axis or roll bending)
Single side frame with
Triangulation laser
Two or three one spot
measurement with laser
Double sided scanning frame for total
thickness measurement (laser or ultra-
sonic sensors)

33. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
After Extrusion or Coating Calendering
There are applications in which it is necessary to have a measurement of product thickness
before and after calendering
Multi-scanner systems can be used for in-line processes where a there is an extrusion or a
coating process before calendering . Through a differential thickness or weight measurement
system we can give a very accurate solution.
Snsors: MM2-LSS2-DAC

34. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Vinyl Calendering
For vinyl calender application we offer a complete measurement and control system: We use our
last generation of laser triangulation sensor for calender measurement and our USM weight
system for total measurement after calender. Where it is necessary to have e thickness
measurement also of total product we use our laser technology which is a no-contact
measurement that gives a very accurate profile of production.
Mesys Systems are available with a full control options, including left/ right or tilt control, roll
speed control to affect average weight, and roll bending and cross-axis controls.
Sensors: USM200-TOM

35. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Non-Wovens
Non-wovens applications include a wide range of production processes: personal hygiene
products, membranes for building and agricultural sectors, medical products etc. Each material
demands a wide range of specifications. Important parameters are:
· Total product weight
· Product moisture content
· Blend
· Selective component measurement
Mesys On-line basis weight and moisture measurement and control systems help users to
control the key quality parameters, ensuring customer demands are met and their and process
efficiency and profitability are optimized.
Sensors: SEN3BS-SMS2

36. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Paper Making
Paper-making has different steps to the final product: Continuous process, Calender process,
Converting Process. Each step demands a wide range of specifications. Important parameters
are:
· Total product weight
· Total product thickness
· Product moisture content
· Ashes content
· Coated weight
Mesys On-line basis weight/thickenss and moisture measurement and control systems help
users to control the key quality parameters, ensuring customer demands are met and their and
process efficiency and profitability are optimized.
Sensors: USM200-SEN3BS-SMS2

37. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
Riepilogo delle soluzioni di Misurazione

38. Non-Radiometric Measurement MeSysGmbHGmbH
High Tech & Innovation
MeSys Reference Clienti
Installed base includes many major players. Over 400 plants world wide
ENTIRE
TECHNOLOGY
CORP. LTD.
FIRAT Plastik
Intehplast
Russia