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MAX.
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OPTICLINE 
Optical Shaft Metrology
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ABmax.
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22
Industrial Metrology
Efficient optical shaft measurement
We deliver solutions that help you optimize your manufacturing process
regarding qualitative and economic objectives.
We are one of the leading international specialists in high-precision, tactile
and non-tactile production metrology.
Our services range from complete solutions for different measuring tasks
such as the inspection of surface and form as well as determining dimen-
sions, throughout every phase of the production process including final
inspection or in the metrology lab.
Our decades of experience in tactile, optical and pneumatic measurement
combined with our global sales and service support network brings us close
to you, our customers, enabling us to provide optimal support as a reliable
partner.
Our team is looking forward to your inquiry!
Jenoptik – Sharing Excellence
Model
C series
opticline
C1000 series
opticline
CA series
opticline AMV
and WMS series
TOLARIS optic
Brief description
Compact measuring systems with
optimized camera and ergonomic design
Measuring systems for large and heavy
workpieces
Measuring systems optimized for
automation and use in the production
environment
Special solutions for large and heavy
workpieces
Practice-oriented evaluation software
Page
6 –  9
10 –  11
12 –  15
16 – 17
18 – 19
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• Turned and precision turned parts
• Shafts from the automotive
industry
• Blanks and pressed parts in metal
processing
• Filigree workpieces used in
­medical technology
• Jets and injection technology
• Bearings
• Turbo-chargers
• Electric motor components,
and many more
Measuring solutions for
your applications
Products of the OPTICLINE range from Jenoptik offer you numerous applica-
tion and evaluation options:
Successfully implemented worldwide
Dimensional measurements
• Length
• Diameter
• Radius
• Angles
Thread measurements
• Dimension
• Form
Form measurements
• Straightness
• Roundness
• Cylindricity
• Conicity
• Flatness
Profile forms
• Free form
• Tolerance range
Position measurements
• Radial run-out/total radial run-out
• Axial run-out/total axial run-out
• Straightness
• Symmetry
• Parallelism
• Concentricity
• Coaxiality
• Perpendicularity
Optical shaft measuring systems
State-of-the-art camera technology with double
the resolution (compared to predecessor) for
maximum accuracy with the smallest structures
and geometry elements.
OPTICLINE - characteristics measured
4
Optical shaft measuring systems
Rapid and precise – quality assurance
directly in the production process
Flexible and versatile
Simple workpiece change
• Tailstock with convenient functions for
quick vertical adjustment and engaging
• Flexible clamping device attachment via
Morse taper
• Open enclosure for fast loading
Precise and fast
Innovative measuring system
• Complete measurements in seconds
• High-resolution and µm precise
• Automatic measurement runs
• Integrated tactile probing system (option)
• High-precision headstock for improved form
measurement capability (option)
Safe and simple
Machine design optimized for use in production
• Ergonomic design
• Optimized for operator-controlled inspections
• Light barriers for maximum safety
• Results display visible from a distance
OPTICLINE solutions are the result of our extensive expertise in optical and tactile shaft measuring technology.
Our technologically innovative and pioneering systems have been impressing a broad range of users around
the world for over 25 years.
5
Optical shaft measuring systems
… in the production area
Quality assurance starts in the production process, which is
why our OPTICLINE systems are particularly robust and re-
sistant. They offer numerous intelligent self-monitoring and
compensation functions for lasting quality assurance. By
deploying these systems in the actual production environ-
ment you can cut routes, bring outlay down to a minimum,
save on rework and reduce the sources of errors.
… with speed
OPTICLINE solutions deliver absolute precision within the
shortest test times. These systems probe the workpiece
in a fully automatic process based on the shadow image
principle with vectorial measurement. The precise rota-
tional axis allows up to three rotations a second.
… with precision
OPTICLINE solutions feature optimized camera systems
that offer simultaneous bidirectional measurement for
measuring even the smallest geometry elements with
maximum resolution. The high number of measuring
points per rotation ensures absolute precision in form
measurement. The mechanical precision of the headstock
and rotational axis also guarantees maximum repetitive
precision and stability of measured values.
… with versatility
OPTICLINE solutions offer extensive measurement
and evaluation options. Be it a compact standard
measuring instrument or a project-specific solution,
our optical shaft measuring systems are ideal for
both operator-controlled and fully automatic use in
complete inspections.
Intuitive and easy to understand
Operating and evaluation software
• Fast test plan generation
• Numerous tools and wizards
• Clear representation of results
• Easy mapping of complex test
characteristics and tasks
• Quick and easy program change
• Very little training required
Ideal for production
Robust hardware and software
• Camera with IP52 protection
• Enclosure with thermal insulation
• Intelligent functions for compensating
negative environmental influences
• Integrated roller shutter (optional)
• Integrated measuring computer (optional)
Durable and reliable
Long-term gaging component capability
• Intelligent, automatic monitoring of the
measuring system
• Integrated, automatic temperature compensation
• No setting master needed for daily use
Get better
measurements
6
C200-C900
OPTICLINE shaft measuring systems offer the ultimate
in gauge repeatability and reproducibility to ensure
maximum quality and process control.
System highlights
• Optimum precision properties in µm delivering
measurements within seconds
• An individual camera offers bidirectional measure-
ment for workpiece diameters of up to 80 mm
• Unique scaling of the optical system for measuring
diameters of up to 140 mm without loss of resolution
or quality
• Special tailstock and headstock design for rapid
workpiece changes and maximum precision
• Simple and automatic workpiece alignment
• Real-time processing and fastest possible data transfer
• Self-monitoring functions for reliable use in the
measuring room or directly in the production process
• Low-maintenance, robust measuring system including
camera with IP52 protection
Compact and robust systems for
long-term gauge repeatability and
reproducibility
Thanks to its simple user control, the ergonomic
HOMMEL-ETAMIC C914 delivers measurement
results within seconds
OPTICLINE measuring systems are safe and
simple to use, and are suited to a broad
range of measuring tasks for different shaft
sizes and types.
Numerous geometry and form elements
can be measured, even on the broken
contours of a turbocharger. The workpiece
is held between tips.
Thanks to our decades of experience in de-
signing special, workpiece-specific clamping
devices, even small and smallest turned parts
can be measured with repetitive accuracy.
7
opticline C500C200-C900
Measuring capacity C203 C305 C308 C314 C605 C608 C614 C908 C914
max. diameter (mm) 30 50 80 140 50 80 140 80 140
Length (mm) 250 300 300 300 600 600 600 900 900
Different variants for a wide range
of measuring tasks
C series OPTICLINE shaft measuring systems are
available in different variants, making it possible to
handle a wide range of shaft types and measuring
tasks with a consistently high level of quality.
System highlights
• Compact measuring system for operator-controlled
inspections in the production environment
• Multi-stage scaling for workpieces up to 900 mm
in length and 140 mm in diameter
• User-friendly, clearly structured evaluation software
for simple and individual definition of test plans (see
software pages 18/19)
• Possibility to adapt to customer-specific applications
Product variants and options
• Tactile probing system for measuring additional
lengths and form test characteristics
• High-precision headstock for higher form gauge
repeatability and reproducibility and improved
rotational measurements
• Integrated measuring and evaluation computer
• Roller shutter to protect against negative
environmental influences
• Pneumatic clamping solutions for greater flexibility
and workpiece variety
• Table racks for practical loading at working height
and additional storage space
• Accessories such as clamping devices, barcode
readers and workpiece temperature detection
systems (see page 22)
Product portfolio C300-C900:
All models on optional gauge stand,
C308 and C614 with integrated
roller shutter
88
C200-C900
Using the system directly in the production process
makes it possible to achieve significant cost and time
savings compared to conventional measurements in the
measuring room. Our OPTICLINE systems are therefore
specially designed for use in tough environments:
• Maximum gauge repeatability and reproducibility
in the lower µm range
• Intuitive and user-friendly operating software
• Simple programming in just a few steps
Highly robust system thanks to numerous
compensation measures
• Hermetic and thermal insulation of key components
• Protected guides and scales
• Temperature compensation and supporting sensors
• Self-monitoring system
• Camera parking in secure home position
Ideal for operator-controlled inspections
• Widely accessible, open loading area
• Simple and fast shaft clamping between tips
for repeatable measurements
• Ergonomic design for simple handling
HOMMEL-ETAMIC C914 with
optional, mobile gage enclosure
for flexible use in production
Short routes – deployment directly
in the production process
Results view visible from a distance
for OK, NOK, warning limit and errors
Simple starting of measurements for fast and
operator-independent measuring results with
maximum ease of use
Simple loading of the measuring machine
thanks to fast tailstock adjustment
9
C200-C900
Maximum flexibility for various
measuring requirements
System highlights
• Use in the measuring room or production environment
• Different designs: on the instrument table as a seated
workstation, on a gauge stand as a standing work-
station or on a mobile gage enclosure as a complete
solution for flexible production
• Standing workstations for the production area
• Roller shutter to protect against dirt and adverse en-
vironmental conditions when the device is not being
used for measurements
Optional tactile probing system
• Tactile probing system for lengths, axial run-out,
flatness and perpendicularity
• Tactile measurements are seamlessly integrated
into the optical measurement run
• They complete the quality statements in a
single measurement run
Flexible holder via MK2 morse taper
for fast changing of the workpiece
Integrated light barrier to protect operators in
accordance with international safety standards
Integrated roller shutter to protect against
negative environmental influences (optional)
Optional tactile probing system for additional form measurements
10
opticline C1000
The shaft measuring systems of the opticline C1000
series offer you an ideal combination of precision,
suitability for production, ergonomics and operator
friendliness.
System highlights
• Fast and reliable results for large and
heavy workpieces
• Elaborate design for high demands on produc-
tion suitability: air-conditioned cabinet for power
­electronics and measuring computers, height
adjustable operating panel with TFT screen and
a lockable cabinet with drawers for printer,
tools and ­accessories
• Easy to set up and use thanks to simple tailstock
positioning via a digital position indicator
• Fast loading and unloading of different workpieces
combined with maximum operator safety through
a light barrier
• Protected from negative environmental influence
by closed and lockable housing with integrated
motor-driven roller shutters
HOMMEL-ETAMIC opticline C1023 with safety
light barrier and roller shutter
User-independent measurement
of large shafts
11
opticline C1000
Tactile measurement of axial run-outs and lengths
The opticline C1000 shaft measuring systems can be
optionally equipped with a tactile probing system.
Tactile measurements can be seamlessly integrated into
the optical measuring run and are ideal for axial run-
out and special length measurements. These additional
evaluation possibilities add to the evaluation functions
of the optical measuring system as they complete the
quality information within one single measurement run
and offer higher flexibility.
Optimized for crank shaft measurement
The opticline C1023-75AE measuring system has a
­specially optimized camera system. It is also equipped
with a high-precision C-axis combined with a high-
resolution angle measuring system. The technical
configuration enables the measurement of demanding
pin bearing characteristics after grinding and during
final processing. It can measure workpieces weighing
up to 75 kg.
Adapted to your specific
­requirements
Optional tactile probing system for concentric
lengths and axial run-outs
Measuring crank shafts with a
HOMMEL-ETAMIC opticline C1023-75AE
Measuring capacity opticline C1014 opticline C1023 opticline C1023-75AE
Diameter (mm) 140 230 230
Length (mm) 1000 1000 1000
Workpiece weight (N) 400 400 750
12
opticline C300
Production-integrated automatic
measurement
The measurement systems of the opticline CA, VMS,
AMV and WMS series are designed specifically for
­optional use in automated processes. Consistent
improvements to the innovative measuring system
with regard to the specific demands in automation
enable the systems to deliver outstanding reliability
and precision during continuous use in tough
production environments.
Ideal for concatenated use in production lines
Split-second measuring cycles coupled with intelligent
hardware and software interfaces enable the seamless
integration of these measuring systems in automated
production processes and flexible manufacturing
­environments.
Tailored to your production processes
• Various features and designs depending on
­requirements (for instance lying horizontally,
hanging or vertically)
• Fully automated use in post-processing or
100% control in production lines
• Various interfaces for integration in production
lines and handling systems: from inexpensive
digital I/O lines to PLC and Profibus for implementing­
complex process integration
• Special software functions for automation and
­optional solutions for correction value control
HOMMEL-ETAMIC opticline CA610H in automation
13
opticline CA
These high-precision systems are ideal for SPC
­measuring stations with manual loading and ­
automated production thanks to their special
open machine ­concept.
System highlights
• Outstanding precision characteristics
• Excellent form measurement capacity
• Flexible in use, including for future workpieces
and measuring tasks
• Ideal production suitability and reliability
through long-term gaging component capability
• High-precision rotational axis with outstanding
form measurement ability
• Automatic tailstock with a long stroke on
precision guides
• Quick, easy and accurate workpiece clamping
via a motorized tailstock
Ideal for your
• Turbo-chargers, engine valves, pistons
• Cam shafts and crank shafts
• Gear and drive shafts
• Electric motor shafts
Flexible shaft measurement
in production
Measuring a cylinder liner
Measuring a turbo-charger
HOMMEL-ETAMIC opticline CA618
for operator self-inspection
14
opticline CA
Optimization of production
­processes with tight tolerances
Optimized for use in production
• Split-second speed and low maintenance
requirements for outstanding productivity
• Ideal accessibility for manual and automatic loading
• Software adapted to the production environment
and processes
• Active temperature control and temperature
­compensation
• Simultaneous control of several production ­
systems by a single operator
• Reduction of rejects and material consumption
Customized solutions for flexible use
• Horizontal or vertical system design
• Project-specific housing solutions
• Various options for automated loading and clamping
• Various interfaces for machine integration
and ­control
• Optional, project-specific automation
Measuring lengths and axial run-outs
The optional tactile probing system enables the
measurement of axial run-out and special lengths
as a complement to the evaluation options of the
optical measuring system.
Optional tactile probing system for measuring
lengths and axial run-outs
Measuring capacity opticline
CA305
opticline
CA310
opticline
CA314
opticline
CA605
opticline
CA610
opticline
CA614
opticline
CA618
Diameter (mm) 50 100 140 50 100 140 180
Length (mm) 300 300 300 600 600 600 580
HOMMEL-ETAMIC opticline CA305 with customer-
specific housing; automated measuring of turbo-
chargers
15
opticline CA
HOMMEL-ETAMIC opticline CA618-AE;
designed specifically for
measuring crank shafts
HOMMEL-ETAMIC opticline VMS305;
specifically for measuring engine valves;
integrated in a production line
Precision crank shaft measurement
The AE variants of the opticline CA series are
designed specifically for measuring crank shafts.
• Optimized solution for process stages
downstream from grinding and final processing
• Special camera and high-precision angle
measuring system
Fully automated engine valve measurement
The VMS systems based on the CA series are ­
designed specifically for fully automated engine
valve ­measurement.
• Super-fast complete measurements with cycle
times of less than 5 seconds
• Specially designed, customized clamping devices
Tailored precisely to
your workpieces
Measuring capacity opticline CA614–AE opticline CA618–AE opticline VMS305
Diameter (mm) 140 180 50
Length (mm) 600 580 300
16
opticline AMV
Professionals for concate-
nated use in production
HOMMEL-ETAMIC opticline AMV923H for concatenated post-
process work sequence measurement
Measuring capacity opticline AMV923H opticline AMV923V
Diameter (mm) 230 230
Length (mm) 900 900
These opticline AMV measuring systems designed
specifically for concatenated use in production are
available in horizontal and vertical designs depending
on your requirements. They are ideal for the automated
handling of large workpieces.
System highlights
• Short measuring times for complex
workpiece ­geometry
• Concatenated use in production; the integrated
PLC connects to the superordinate loading system
• Fast correction of one or more processing ­
machines with the help of intelligent software
for tool ­correction
HOMMEL-ETAMIC opticline
AMV923V with robot loading
L o a d i n g s y s t e m
Loadingsystem
17
opticline WMS
Precision for particularly large ­
and heavy workpieces
The machine design of the optical measuring systems
opticline WMS enables them to handle above-average
workpiece sizes weighing up to 120 kg.
System highlights
• Top resolution and measurement accuracy across
the entire range thanks to a unique, cascaded ­
camera system for workpieces with diameters
of up to 320 mm
• Adaptation to your integration requirements
– horizontal or vertical design
• Split-second measurements, even with very
large workpieces
• Available for operator self-inspection and
fully-automated use
Use in production,
loading a crank shaft with
operator self-inspection
HOMMEL-ETAMIC opticline
WMS, solution with a
horizontal design and
a crank shaft application
HOMMEL-ETAMIC opticline WMS1332V
in a vertical design
Measuring capacity opticline WMS1032 opticline WMS1332
Diameter (mm) 320 320
Length (mm) 1000 1300
18
TOLARIS optic
Intuitive operation
• User-friendly, clearly structured graphical
user interface
• Wizards for easy creation of test plans and
setting of test characteristics
• Clear presentation and subsequent processing
of measurement results
• “Live” mode for direct feedback when creating
test plans
• Scan of the part contour in different views
Optimized measuring runs
• Easy selection of new characteristics by
­clicking with the cursor; workpiece con-
tour definition in accordance with drawing
­specifications
• Scanning and evaluation of workpiece
­contours in the shortest possible time
• Fast combination of any measurement
­functions in one test plan
• Fully automated measurement process
with results displayed within seconds
Clear presentation and reliable analysis
of measurement results
• Various views for displaying measurement
values on screen
• Extensive analysis functions
• Documentation of measurement values in
customizable reports
• Various export options for subsequent data
processing or documentation
• Database tool for convenient saving and
­managing measurement results
• Fast and reliable analysis and interpretation
of measurement results by the operator
• Comprehensible and practice-oriented
result tracing
Simple test
plan generation
User interface: optimized view for operators
Setting of test characteristics
Results display with detailed contour, results list
Display functions
19
TOLARIS optic
Precise results in seconds
Practice-oriented evaluation software
• Display and operating controls adapted
to the requirement profiles of test plan
designers and ­operators
• Simple and comprehensible evaluation
software with numerous help functions
and error-free workpiece control –
even by untrained operators
• Quick and easy software adaptation
to specified work processes
Convincing performance features
• Intuitive user guide
• Individual arrangement of software
windows on one or more monitors
• Clear display of results
• Storage and management of
measurement results
• Analysis tools for result tracing
• Certified interfaces (Q-DAS, AQDEF)
• Software interfaces via CSV and Script
• Connection of additional, external gaging
­components via interface box
• Simple generation of individual
measurement logs
• Clear presentation of measurement
results for ­comprehensive analysis and
quality assurance
Documented quality
• Automated reporting
• Result reports customizable via an
Editor function
• Output of graphic contour details
• Sampling reports
• Simultaneous single or multiple
value pattern display for individual
test ­characteristics Result printing
Report and template editor
Statistical evaluation via optional statistic software
20
Technical data
Technical data
HOMMEL-ETAMIC (opticline)1)
C203 C305 C308 C314 C605 C608 C614 C908 C914 C1014 C1023 C1023–75AE
Measuring capacity [mm]
Max. diameter
Length2)
30
250
50
300
80
300
140
300
50
600
80
600
140
600
80
900
140
900
140
1000
230
1000
230
1000
Workpiece capacity
Diameter [mm]
Length2)
[mm]
Workpiece weight3)
[N]
150
250
100
150
300
200
150
600
200
150
900
200/3004)
300
1000
400
300
1000
750
Resolution
Diameter
Length
Rotation
0.1 µm
0.1 µm
0.0006°
0.1 µm
0.1 µm
0.0018°
0.1 µm
0.1 µm
0.0005°
Accuracy / MPE5)
Diameter
Length
(1.5+D[mm]/200) µm
(4+L[mm]/200) µm
(2+D[mm]/100) µm
(5+L[mm]/100) µm
Repeatability (4s)6)
Diameter
Length
0.3 µm
1.2 µm
0.5 µm
3 µm
Speed
Measuring
Measuring rotation
Positioning
Positioning rotation
Measuring time
automatically optimized 10 – 80 mm/s
1 rps
200 mm/s
1 rps
dependent on type and number of test characteristics – typically 3 ... 30 s
Dimensions [mm]
Measuring system [W x D x H] 700 x 840 x 1055 700 x 840 x 1055 700 x 840 x 1355 700 x 840 x 1655 1785 x 1700 x 2650
Weight [kg]
Measuring system8)
250 – 270 250 – 290 300 – 340 320 – 360 2200
Clamping tool interfaces
Morse headstock
Morse taper
Clamping stroke tailstock
MK2
MK2
manual, 20 mm
MK3
MK3
manual, 40 mm
MK4
MK3
pneum., 40 mm
Power supply
Connection
Voltage
Power frequency
Max. power consumption
Fuse
AC-PH, N, PE
200-240/100-120 V (127 V on demand)
50/60 Hz
1.5 kVA
16 A
AC-PH, N, PE
200-240/100-120 V
50/60 Hz
2 kVA
16 A
3PH, PE
400/480 V
50/60 Hz
3 kVA
16 A
Optional tactile probing
Accuracy5)11)
Axial run-out
Length10)
Repeatability (4s)
Length
–
–
–
–
TSP
1.5 µm
4 µm L [mm]/200
1.5 µm
BTS
3 µm
(8+L [mm]/100) µm
–
BTS
1.5 µm
(8+L [mm]/100) µm
–
1)
	 Environmental conditions: not chemically aggressive, not explosive, not radioactive. Temperature range from +10° C to +40° C, max. relative humidity 85 % without condensation.
Dust aerosol values: according to TRGS 900 (Industrial safety regulations and technical rules for workplace environment and hazardous substances).
2)
	 Intermediate tips from the standard scope of delivery. Length may be reduced depending on the clamping device. When using the optional tactile probing system,
the length (workpiece capacity) is reduced depending on type (with the exception of C203-C914).
3)
	 Workpiece positioning without knocks or strong lateral forces. Max. mass moment of inertia: 0.04 kg/m². Improper workpiece positoning may damage the headstock or bearings.
4)
	 Available with high-precision headstock (optional HpSS).
5)
	 Maximum permissible error according to EN ISO 10360 / VDI/VDE 2617. Ground parts surfaces; ambient and workpiece temperature = 20°C ±1K,
ambient temperature change  0.5K/h in accordance with EN ISO 10360 or VDI/VDE 2617. Mechanical ambient conditions in accordance with EN 60721-3-3 Class 3M1.
6)
	 Typical range over 25 repeat measurements on ground part surfaces. In accordance with VIM, International Dictionary of Metrology.
21
Technical data
CA305 CA310 CA314 CA605 CA610 CA614 CA618 CA614-AE CA618-AE VMS305 AMV923H AMV923V WMS1032 WMS1332
50
300
100
300
140
300
50
600
100
600
140
600
180
580
140
600
180
580
50
300
230
900
230
900
320
1000
320
1300
149
300
200
149
600
200
199
600
200
149
600
200
199
600
200
150
250
50
270
900
300
320
1000
750
320
1300
1200
0.1 µm
0.1 µm
0.0018°
0.1 µm
0.1 µm
0.0005°
0.1 µm
0.1 µm
0.018°
0.1 µm
0.1 µm
0.0018°
0.1 µm
0.1 µm
0.0005°
(2+D[mm]/100) µm
(5+L[mm]/100) µm
0.5 µm
3 µm
automatically optimized measurement: 10 – 80 mm/s
1 rps
200 mm/s
1 rps
dependent on type and number of text characteristics – typically 3 ... 30 s
1900 x 1600 x 2350 (incl. housing and switching cabinet) 780 x 650 x 912 2760 x 1000 x 21007)
1250 x 1250 x 22657)
1500 x 1500 x 29007)
1500 x 1500 x 32007)
540 550 560 560 570 580 640 580 640 270 2000 3000
MK2
MK2
stroke variable over complete clamping range9)
special MK3
MK3
analog CA
MK4
MK3
analog CA
AC–PH, N, PE
200-240/100-120 V
50/60 Hz
1,5 kVA
16 A
3PH, PE
400/480 V
50/60 Hz
2 kVA
16 A
3PH, PE
400/480 V
50/60 Hz
4 kVA
16 A
3PH, PE
400/480 V
50/60 Hz
3 kVA
16 A
–
–
–
–
TSP
1.5 µm
(5+L [mm]/100) µm
–
–
–
–
–
TSP
1.5 µm
(5+L [mm]/100) µm
–
–
–
–
–
BTS
3 µm
(8+L[mm]/100) µm
–
BTS
1.5 µm
(8+L[mm]/100) µm
–
7)
	 Rough guideline dimensions excluding switching cabinet. Exact dimensions depend on the project.
8)
	 Weight depends on configuration in terms of variants and options.
9)
	 Motorized positioning and clamping. Optional: tailstock with motorized positioning and manual clamping. Measuring stroke 20 mm.
10)
	 Distance between end faces.
11)
	 Verification with standard(s) from Jenoptik.
22
Clamping devices
Extensive program for a wide range of uses. Tips and application-specific solutions are easily installable via Morse
tapers. Below is a selection of the most frequently used clamping devices:
Standard accessories, various special clamping devices
and housing variants
Optional accessories for data input and interfaces for integrating additional measuring equipment
Various fixed tips
Barcode scanner for test plan
selection and data input
Rotating tips and inserts
Clamping devices and tools included
in standard scope of delivery
Workpiece temperature detection
Chucks and plates
Mobile or stationary workstations
and enclosures
Interface box for external gaging
­components
Accessories and clamping devices
Accessories
Chucks and plates,
manual or ­pneumatic
23
Excellent industrial metrology
Product lines
SERVICELINE 
Services Worldwide
WAVELINE 
Roughness and Contour Metrology
Mobile, manual and automated measuring instru-
ments for determining roughness, contour, topogra-
phy and twist; combined systems for roughness and
contour measurements; optical surface inspection
for cylinder bores and customized solutions.
GAGELINE 
Dimensional Metrology
MOVOLINE 
In-Process Metrology
FORMLINE 
Form Metrology
OPTICLINE 
Optical Shaft Metrology
Manual and CNC-controlled systems for measuring
form, position and twist, combined form and rough-
ness instrumentation, form measurement systems for
cylinder bores, spindle ­measuring machines, crank
shaft and cam shaft measur­ing machines and work-
piece-specific solutions.
Pre-process, in-process and post-process measuring
systems for measuring dimensions via tactile, pneu-
matic or optical technologies, including manual,
semi and fully automatic systems, final inspection
machines and individual in-line systems, plus sys-
tems for optical surface inspection.
Digital measuring heads, control devices and
­accessories for tactile in-process measurements
of diameter, position and length in machine tools,
all aimed at controlling the machining process of
machine tools.
Metrological services including training, application
studies and start-up support, relocation services,
production monitoring, (remote) services and cali-
bration, repairs and spare parts/­replacement service,
measuring program generation and measurement
process optimization.
Optical measuring systems for determining dimen-
sions, form, position and geometric elements on
concentric workpieces. Can be used offline, or as an
automated SPC measuring station within the produc-
tion chain and as a customized solution for work-
piece-specific requirements.
Copyright © JENOPTIK Industrial Metrology Germany GmbH. All rights reserved. Subject to change without notice. The photos may show options and are not legally binding.
1006436504/2016
Affiliates and representation worldwide:
www.jenoptik.com/metrology
Please contact us:
metrology@jenoptik.com
Close to you. Group companies in:
Jenoptik Industrial Metrology Germany GmbH
Alte Tuttlinger Straße 20
78056 VS-Schwenningen
Germany
Phone +49 7720 602-0
Germany
France
Switzerland
Spain
Czech Republic
USA
Mexico
Brazil
China
Singapore
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India

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New Jenoptik Opticline 2016

  • 2. A R ABmax. C C B R AB AB AB 22 Industrial Metrology Efficient optical shaft measurement We deliver solutions that help you optimize your manufacturing process regarding qualitative and economic objectives. We are one of the leading international specialists in high-precision, tactile and non-tactile production metrology. Our services range from complete solutions for different measuring tasks such as the inspection of surface and form as well as determining dimen- sions, throughout every phase of the production process including final inspection or in the metrology lab. Our decades of experience in tactile, optical and pneumatic measurement combined with our global sales and service support network brings us close to you, our customers, enabling us to provide optimal support as a reliable partner. Our team is looking forward to your inquiry! Jenoptik – Sharing Excellence Model C series opticline C1000 series opticline CA series opticline AMV and WMS series TOLARIS optic Brief description Compact measuring systems with optimized camera and ergonomic design Measuring systems for large and heavy workpieces Measuring systems optimized for automation and use in the production environment Special solutions for large and heavy workpieces Practice-oriented evaluation software Page 6 –  9 10 –  11 12 –  15 16 – 17 18 – 19
  • 3. C AB R R AB 3 • Turned and precision turned parts • Shafts from the automotive industry • Blanks and pressed parts in metal processing • Filigree workpieces used in ­medical technology • Jets and injection technology • Bearings • Turbo-chargers • Electric motor components, and many more Measuring solutions for your applications Products of the OPTICLINE range from Jenoptik offer you numerous applica- tion and evaluation options: Successfully implemented worldwide Dimensional measurements • Length • Diameter • Radius • Angles Thread measurements • Dimension • Form Form measurements • Straightness • Roundness • Cylindricity • Conicity • Flatness Profile forms • Free form • Tolerance range Position measurements • Radial run-out/total radial run-out • Axial run-out/total axial run-out • Straightness • Symmetry • Parallelism • Concentricity • Coaxiality • Perpendicularity Optical shaft measuring systems State-of-the-art camera technology with double the resolution (compared to predecessor) for maximum accuracy with the smallest structures and geometry elements. OPTICLINE - characteristics measured
  • 4. 4 Optical shaft measuring systems Rapid and precise – quality assurance directly in the production process Flexible and versatile Simple workpiece change • Tailstock with convenient functions for quick vertical adjustment and engaging • Flexible clamping device attachment via Morse taper • Open enclosure for fast loading Precise and fast Innovative measuring system • Complete measurements in seconds • High-resolution and µm precise • Automatic measurement runs • Integrated tactile probing system (option) • High-precision headstock for improved form measurement capability (option) Safe and simple Machine design optimized for use in production • Ergonomic design • Optimized for operator-controlled inspections • Light barriers for maximum safety • Results display visible from a distance OPTICLINE solutions are the result of our extensive expertise in optical and tactile shaft measuring technology. Our technologically innovative and pioneering systems have been impressing a broad range of users around the world for over 25 years.
  • 5. 5 Optical shaft measuring systems … in the production area Quality assurance starts in the production process, which is why our OPTICLINE systems are particularly robust and re- sistant. They offer numerous intelligent self-monitoring and compensation functions for lasting quality assurance. By deploying these systems in the actual production environ- ment you can cut routes, bring outlay down to a minimum, save on rework and reduce the sources of errors. … with speed OPTICLINE solutions deliver absolute precision within the shortest test times. These systems probe the workpiece in a fully automatic process based on the shadow image principle with vectorial measurement. The precise rota- tional axis allows up to three rotations a second. … with precision OPTICLINE solutions feature optimized camera systems that offer simultaneous bidirectional measurement for measuring even the smallest geometry elements with maximum resolution. The high number of measuring points per rotation ensures absolute precision in form measurement. The mechanical precision of the headstock and rotational axis also guarantees maximum repetitive precision and stability of measured values. … with versatility OPTICLINE solutions offer extensive measurement and evaluation options. Be it a compact standard measuring instrument or a project-specific solution, our optical shaft measuring systems are ideal for both operator-controlled and fully automatic use in complete inspections. Intuitive and easy to understand Operating and evaluation software • Fast test plan generation • Numerous tools and wizards • Clear representation of results • Easy mapping of complex test characteristics and tasks • Quick and easy program change • Very little training required Ideal for production Robust hardware and software • Camera with IP52 protection • Enclosure with thermal insulation • Intelligent functions for compensating negative environmental influences • Integrated roller shutter (optional) • Integrated measuring computer (optional) Durable and reliable Long-term gaging component capability • Intelligent, automatic monitoring of the measuring system • Integrated, automatic temperature compensation • No setting master needed for daily use Get better measurements
  • 6. 6 C200-C900 OPTICLINE shaft measuring systems offer the ultimate in gauge repeatability and reproducibility to ensure maximum quality and process control. System highlights • Optimum precision properties in µm delivering measurements within seconds • An individual camera offers bidirectional measure- ment for workpiece diameters of up to 80 mm • Unique scaling of the optical system for measuring diameters of up to 140 mm without loss of resolution or quality • Special tailstock and headstock design for rapid workpiece changes and maximum precision • Simple and automatic workpiece alignment • Real-time processing and fastest possible data transfer • Self-monitoring functions for reliable use in the measuring room or directly in the production process • Low-maintenance, robust measuring system including camera with IP52 protection Compact and robust systems for long-term gauge repeatability and reproducibility Thanks to its simple user control, the ergonomic HOMMEL-ETAMIC C914 delivers measurement results within seconds OPTICLINE measuring systems are safe and simple to use, and are suited to a broad range of measuring tasks for different shaft sizes and types. Numerous geometry and form elements can be measured, even on the broken contours of a turbocharger. The workpiece is held between tips. Thanks to our decades of experience in de- signing special, workpiece-specific clamping devices, even small and smallest turned parts can be measured with repetitive accuracy.
  • 7. 7 opticline C500C200-C900 Measuring capacity C203 C305 C308 C314 C605 C608 C614 C908 C914 max. diameter (mm) 30 50 80 140 50 80 140 80 140 Length (mm) 250 300 300 300 600 600 600 900 900 Different variants for a wide range of measuring tasks C series OPTICLINE shaft measuring systems are available in different variants, making it possible to handle a wide range of shaft types and measuring tasks with a consistently high level of quality. System highlights • Compact measuring system for operator-controlled inspections in the production environment • Multi-stage scaling for workpieces up to 900 mm in length and 140 mm in diameter • User-friendly, clearly structured evaluation software for simple and individual definition of test plans (see software pages 18/19) • Possibility to adapt to customer-specific applications Product variants and options • Tactile probing system for measuring additional lengths and form test characteristics • High-precision headstock for higher form gauge repeatability and reproducibility and improved rotational measurements • Integrated measuring and evaluation computer • Roller shutter to protect against negative environmental influences • Pneumatic clamping solutions for greater flexibility and workpiece variety • Table racks for practical loading at working height and additional storage space • Accessories such as clamping devices, barcode readers and workpiece temperature detection systems (see page 22) Product portfolio C300-C900: All models on optional gauge stand, C308 and C614 with integrated roller shutter
  • 8. 88 C200-C900 Using the system directly in the production process makes it possible to achieve significant cost and time savings compared to conventional measurements in the measuring room. Our OPTICLINE systems are therefore specially designed for use in tough environments: • Maximum gauge repeatability and reproducibility in the lower µm range • Intuitive and user-friendly operating software • Simple programming in just a few steps Highly robust system thanks to numerous compensation measures • Hermetic and thermal insulation of key components • Protected guides and scales • Temperature compensation and supporting sensors • Self-monitoring system • Camera parking in secure home position Ideal for operator-controlled inspections • Widely accessible, open loading area • Simple and fast shaft clamping between tips for repeatable measurements • Ergonomic design for simple handling HOMMEL-ETAMIC C914 with optional, mobile gage enclosure for flexible use in production Short routes – deployment directly in the production process Results view visible from a distance for OK, NOK, warning limit and errors Simple starting of measurements for fast and operator-independent measuring results with maximum ease of use Simple loading of the measuring machine thanks to fast tailstock adjustment
  • 9. 9 C200-C900 Maximum flexibility for various measuring requirements System highlights • Use in the measuring room or production environment • Different designs: on the instrument table as a seated workstation, on a gauge stand as a standing work- station or on a mobile gage enclosure as a complete solution for flexible production • Standing workstations for the production area • Roller shutter to protect against dirt and adverse en- vironmental conditions when the device is not being used for measurements Optional tactile probing system • Tactile probing system for lengths, axial run-out, flatness and perpendicularity • Tactile measurements are seamlessly integrated into the optical measurement run • They complete the quality statements in a single measurement run Flexible holder via MK2 morse taper for fast changing of the workpiece Integrated light barrier to protect operators in accordance with international safety standards Integrated roller shutter to protect against negative environmental influences (optional) Optional tactile probing system for additional form measurements
  • 10. 10 opticline C1000 The shaft measuring systems of the opticline C1000 series offer you an ideal combination of precision, suitability for production, ergonomics and operator friendliness. System highlights • Fast and reliable results for large and heavy workpieces • Elaborate design for high demands on produc- tion suitability: air-conditioned cabinet for power ­electronics and measuring computers, height adjustable operating panel with TFT screen and a lockable cabinet with drawers for printer, tools and ­accessories • Easy to set up and use thanks to simple tailstock positioning via a digital position indicator • Fast loading and unloading of different workpieces combined with maximum operator safety through a light barrier • Protected from negative environmental influence by closed and lockable housing with integrated motor-driven roller shutters HOMMEL-ETAMIC opticline C1023 with safety light barrier and roller shutter User-independent measurement of large shafts
  • 11. 11 opticline C1000 Tactile measurement of axial run-outs and lengths The opticline C1000 shaft measuring systems can be optionally equipped with a tactile probing system. Tactile measurements can be seamlessly integrated into the optical measuring run and are ideal for axial run- out and special length measurements. These additional evaluation possibilities add to the evaluation functions of the optical measuring system as they complete the quality information within one single measurement run and offer higher flexibility. Optimized for crank shaft measurement The opticline C1023-75AE measuring system has a ­specially optimized camera system. It is also equipped with a high-precision C-axis combined with a high- resolution angle measuring system. The technical configuration enables the measurement of demanding pin bearing characteristics after grinding and during final processing. It can measure workpieces weighing up to 75 kg. Adapted to your specific ­requirements Optional tactile probing system for concentric lengths and axial run-outs Measuring crank shafts with a HOMMEL-ETAMIC opticline C1023-75AE Measuring capacity opticline C1014 opticline C1023 opticline C1023-75AE Diameter (mm) 140 230 230 Length (mm) 1000 1000 1000 Workpiece weight (N) 400 400 750
  • 12. 12 opticline C300 Production-integrated automatic measurement The measurement systems of the opticline CA, VMS, AMV and WMS series are designed specifically for ­optional use in automated processes. Consistent improvements to the innovative measuring system with regard to the specific demands in automation enable the systems to deliver outstanding reliability and precision during continuous use in tough production environments. Ideal for concatenated use in production lines Split-second measuring cycles coupled with intelligent hardware and software interfaces enable the seamless integration of these measuring systems in automated production processes and flexible manufacturing ­environments. Tailored to your production processes • Various features and designs depending on ­requirements (for instance lying horizontally, hanging or vertically) • Fully automated use in post-processing or 100% control in production lines • Various interfaces for integration in production lines and handling systems: from inexpensive digital I/O lines to PLC and Profibus for implementing­ complex process integration • Special software functions for automation and ­optional solutions for correction value control HOMMEL-ETAMIC opticline CA610H in automation
  • 13. 13 opticline CA These high-precision systems are ideal for SPC ­measuring stations with manual loading and ­ automated production thanks to their special open machine ­concept. System highlights • Outstanding precision characteristics • Excellent form measurement capacity • Flexible in use, including for future workpieces and measuring tasks • Ideal production suitability and reliability through long-term gaging component capability • High-precision rotational axis with outstanding form measurement ability • Automatic tailstock with a long stroke on precision guides • Quick, easy and accurate workpiece clamping via a motorized tailstock Ideal for your • Turbo-chargers, engine valves, pistons • Cam shafts and crank shafts • Gear and drive shafts • Electric motor shafts Flexible shaft measurement in production Measuring a cylinder liner Measuring a turbo-charger HOMMEL-ETAMIC opticline CA618 for operator self-inspection
  • 14. 14 opticline CA Optimization of production ­processes with tight tolerances Optimized for use in production • Split-second speed and low maintenance requirements for outstanding productivity • Ideal accessibility for manual and automatic loading • Software adapted to the production environment and processes • Active temperature control and temperature ­compensation • Simultaneous control of several production ­ systems by a single operator • Reduction of rejects and material consumption Customized solutions for flexible use • Horizontal or vertical system design • Project-specific housing solutions • Various options for automated loading and clamping • Various interfaces for machine integration and ­control • Optional, project-specific automation Measuring lengths and axial run-outs The optional tactile probing system enables the measurement of axial run-out and special lengths as a complement to the evaluation options of the optical measuring system. Optional tactile probing system for measuring lengths and axial run-outs Measuring capacity opticline CA305 opticline CA310 opticline CA314 opticline CA605 opticline CA610 opticline CA614 opticline CA618 Diameter (mm) 50 100 140 50 100 140 180 Length (mm) 300 300 300 600 600 600 580 HOMMEL-ETAMIC opticline CA305 with customer- specific housing; automated measuring of turbo- chargers
  • 15. 15 opticline CA HOMMEL-ETAMIC opticline CA618-AE; designed specifically for measuring crank shafts HOMMEL-ETAMIC opticline VMS305; specifically for measuring engine valves; integrated in a production line Precision crank shaft measurement The AE variants of the opticline CA series are designed specifically for measuring crank shafts. • Optimized solution for process stages downstream from grinding and final processing • Special camera and high-precision angle measuring system Fully automated engine valve measurement The VMS systems based on the CA series are ­ designed specifically for fully automated engine valve ­measurement. • Super-fast complete measurements with cycle times of less than 5 seconds • Specially designed, customized clamping devices Tailored precisely to your workpieces Measuring capacity opticline CA614–AE opticline CA618–AE opticline VMS305 Diameter (mm) 140 180 50 Length (mm) 600 580 300
  • 16. 16 opticline AMV Professionals for concate- nated use in production HOMMEL-ETAMIC opticline AMV923H for concatenated post- process work sequence measurement Measuring capacity opticline AMV923H opticline AMV923V Diameter (mm) 230 230 Length (mm) 900 900 These opticline AMV measuring systems designed specifically for concatenated use in production are available in horizontal and vertical designs depending on your requirements. They are ideal for the automated handling of large workpieces. System highlights • Short measuring times for complex workpiece ­geometry • Concatenated use in production; the integrated PLC connects to the superordinate loading system • Fast correction of one or more processing ­ machines with the help of intelligent software for tool ­correction HOMMEL-ETAMIC opticline AMV923V with robot loading L o a d i n g s y s t e m Loadingsystem
  • 17. 17 opticline WMS Precision for particularly large ­ and heavy workpieces The machine design of the optical measuring systems opticline WMS enables them to handle above-average workpiece sizes weighing up to 120 kg. System highlights • Top resolution and measurement accuracy across the entire range thanks to a unique, cascaded ­ camera system for workpieces with diameters of up to 320 mm • Adaptation to your integration requirements – horizontal or vertical design • Split-second measurements, even with very large workpieces • Available for operator self-inspection and fully-automated use Use in production, loading a crank shaft with operator self-inspection HOMMEL-ETAMIC opticline WMS, solution with a horizontal design and a crank shaft application HOMMEL-ETAMIC opticline WMS1332V in a vertical design Measuring capacity opticline WMS1032 opticline WMS1332 Diameter (mm) 320 320 Length (mm) 1000 1300
  • 18. 18 TOLARIS optic Intuitive operation • User-friendly, clearly structured graphical user interface • Wizards for easy creation of test plans and setting of test characteristics • Clear presentation and subsequent processing of measurement results • “Live” mode for direct feedback when creating test plans • Scan of the part contour in different views Optimized measuring runs • Easy selection of new characteristics by ­clicking with the cursor; workpiece con- tour definition in accordance with drawing ­specifications • Scanning and evaluation of workpiece ­contours in the shortest possible time • Fast combination of any measurement ­functions in one test plan • Fully automated measurement process with results displayed within seconds Clear presentation and reliable analysis of measurement results • Various views for displaying measurement values on screen • Extensive analysis functions • Documentation of measurement values in customizable reports • Various export options for subsequent data processing or documentation • Database tool for convenient saving and ­managing measurement results • Fast and reliable analysis and interpretation of measurement results by the operator • Comprehensible and practice-oriented result tracing Simple test plan generation User interface: optimized view for operators Setting of test characteristics Results display with detailed contour, results list Display functions
  • 19. 19 TOLARIS optic Precise results in seconds Practice-oriented evaluation software • Display and operating controls adapted to the requirement profiles of test plan designers and ­operators • Simple and comprehensible evaluation software with numerous help functions and error-free workpiece control – even by untrained operators • Quick and easy software adaptation to specified work processes Convincing performance features • Intuitive user guide • Individual arrangement of software windows on one or more monitors • Clear display of results • Storage and management of measurement results • Analysis tools for result tracing • Certified interfaces (Q-DAS, AQDEF) • Software interfaces via CSV and Script • Connection of additional, external gaging ­components via interface box • Simple generation of individual measurement logs • Clear presentation of measurement results for ­comprehensive analysis and quality assurance Documented quality • Automated reporting • Result reports customizable via an Editor function • Output of graphic contour details • Sampling reports • Simultaneous single or multiple value pattern display for individual test ­characteristics Result printing Report and template editor Statistical evaluation via optional statistic software
  • 20. 20 Technical data Technical data HOMMEL-ETAMIC (opticline)1) C203 C305 C308 C314 C605 C608 C614 C908 C914 C1014 C1023 C1023–75AE Measuring capacity [mm] Max. diameter Length2) 30 250 50 300 80 300 140 300 50 600 80 600 140 600 80 900 140 900 140 1000 230 1000 230 1000 Workpiece capacity Diameter [mm] Length2) [mm] Workpiece weight3) [N] 150 250 100 150 300 200 150 600 200 150 900 200/3004) 300 1000 400 300 1000 750 Resolution Diameter Length Rotation 0.1 µm 0.1 µm 0.0006° 0.1 µm 0.1 µm 0.0018° 0.1 µm 0.1 µm 0.0005° Accuracy / MPE5) Diameter Length (1.5+D[mm]/200) µm (4+L[mm]/200) µm (2+D[mm]/100) µm (5+L[mm]/100) µm Repeatability (4s)6) Diameter Length 0.3 µm 1.2 µm 0.5 µm 3 µm Speed Measuring Measuring rotation Positioning Positioning rotation Measuring time automatically optimized 10 – 80 mm/s 1 rps 200 mm/s 1 rps dependent on type and number of test characteristics – typically 3 ... 30 s Dimensions [mm] Measuring system [W x D x H] 700 x 840 x 1055 700 x 840 x 1055 700 x 840 x 1355 700 x 840 x 1655 1785 x 1700 x 2650 Weight [kg] Measuring system8) 250 – 270 250 – 290 300 – 340 320 – 360 2200 Clamping tool interfaces Morse headstock Morse taper Clamping stroke tailstock MK2 MK2 manual, 20 mm MK3 MK3 manual, 40 mm MK4 MK3 pneum., 40 mm Power supply Connection Voltage Power frequency Max. power consumption Fuse AC-PH, N, PE 200-240/100-120 V (127 V on demand) 50/60 Hz 1.5 kVA 16 A AC-PH, N, PE 200-240/100-120 V 50/60 Hz 2 kVA 16 A 3PH, PE 400/480 V 50/60 Hz 3 kVA 16 A Optional tactile probing Accuracy5)11) Axial run-out Length10) Repeatability (4s) Length – – – – TSP 1.5 µm 4 µm L [mm]/200 1.5 µm BTS 3 µm (8+L [mm]/100) µm – BTS 1.5 µm (8+L [mm]/100) µm – 1) Environmental conditions: not chemically aggressive, not explosive, not radioactive. Temperature range from +10° C to +40° C, max. relative humidity 85 % without condensation. Dust aerosol values: according to TRGS 900 (Industrial safety regulations and technical rules for workplace environment and hazardous substances). 2) Intermediate tips from the standard scope of delivery. Length may be reduced depending on the clamping device. When using the optional tactile probing system, the length (workpiece capacity) is reduced depending on type (with the exception of C203-C914). 3) Workpiece positioning without knocks or strong lateral forces. Max. mass moment of inertia: 0.04 kg/m². Improper workpiece positoning may damage the headstock or bearings. 4) Available with high-precision headstock (optional HpSS). 5) Maximum permissible error according to EN ISO 10360 / VDI/VDE 2617. Ground parts surfaces; ambient and workpiece temperature = 20°C ±1K, ambient temperature change 0.5K/h in accordance with EN ISO 10360 or VDI/VDE 2617. Mechanical ambient conditions in accordance with EN 60721-3-3 Class 3M1. 6) Typical range over 25 repeat measurements on ground part surfaces. In accordance with VIM, International Dictionary of Metrology.
  • 21. 21 Technical data CA305 CA310 CA314 CA605 CA610 CA614 CA618 CA614-AE CA618-AE VMS305 AMV923H AMV923V WMS1032 WMS1332 50 300 100 300 140 300 50 600 100 600 140 600 180 580 140 600 180 580 50 300 230 900 230 900 320 1000 320 1300 149 300 200 149 600 200 199 600 200 149 600 200 199 600 200 150 250 50 270 900 300 320 1000 750 320 1300 1200 0.1 µm 0.1 µm 0.0018° 0.1 µm 0.1 µm 0.0005° 0.1 µm 0.1 µm 0.018° 0.1 µm 0.1 µm 0.0018° 0.1 µm 0.1 µm 0.0005° (2+D[mm]/100) µm (5+L[mm]/100) µm 0.5 µm 3 µm automatically optimized measurement: 10 – 80 mm/s 1 rps 200 mm/s 1 rps dependent on type and number of text characteristics – typically 3 ... 30 s 1900 x 1600 x 2350 (incl. housing and switching cabinet) 780 x 650 x 912 2760 x 1000 x 21007) 1250 x 1250 x 22657) 1500 x 1500 x 29007) 1500 x 1500 x 32007) 540 550 560 560 570 580 640 580 640 270 2000 3000 MK2 MK2 stroke variable over complete clamping range9) special MK3 MK3 analog CA MK4 MK3 analog CA AC–PH, N, PE 200-240/100-120 V 50/60 Hz 1,5 kVA 16 A 3PH, PE 400/480 V 50/60 Hz 2 kVA 16 A 3PH, PE 400/480 V 50/60 Hz 4 kVA 16 A 3PH, PE 400/480 V 50/60 Hz 3 kVA 16 A – – – – TSP 1.5 µm (5+L [mm]/100) µm – – – – – TSP 1.5 µm (5+L [mm]/100) µm – – – – – BTS 3 µm (8+L[mm]/100) µm – BTS 1.5 µm (8+L[mm]/100) µm – 7) Rough guideline dimensions excluding switching cabinet. Exact dimensions depend on the project. 8) Weight depends on configuration in terms of variants and options. 9) Motorized positioning and clamping. Optional: tailstock with motorized positioning and manual clamping. Measuring stroke 20 mm. 10) Distance between end faces. 11) Verification with standard(s) from Jenoptik.
  • 22. 22 Clamping devices Extensive program for a wide range of uses. Tips and application-specific solutions are easily installable via Morse tapers. Below is a selection of the most frequently used clamping devices: Standard accessories, various special clamping devices and housing variants Optional accessories for data input and interfaces for integrating additional measuring equipment Various fixed tips Barcode scanner for test plan selection and data input Rotating tips and inserts Clamping devices and tools included in standard scope of delivery Workpiece temperature detection Chucks and plates Mobile or stationary workstations and enclosures Interface box for external gaging ­components Accessories and clamping devices Accessories Chucks and plates, manual or ­pneumatic
  • 23. 23 Excellent industrial metrology Product lines SERVICELINE  Services Worldwide WAVELINE  Roughness and Contour Metrology Mobile, manual and automated measuring instru- ments for determining roughness, contour, topogra- phy and twist; combined systems for roughness and contour measurements; optical surface inspection for cylinder bores and customized solutions. GAGELINE  Dimensional Metrology MOVOLINE  In-Process Metrology FORMLINE  Form Metrology OPTICLINE  Optical Shaft Metrology Manual and CNC-controlled systems for measuring form, position and twist, combined form and rough- ness instrumentation, form measurement systems for cylinder bores, spindle ­measuring machines, crank shaft and cam shaft measur­ing machines and work- piece-specific solutions. Pre-process, in-process and post-process measuring systems for measuring dimensions via tactile, pneu- matic or optical technologies, including manual, semi and fully automatic systems, final inspection machines and individual in-line systems, plus sys- tems for optical surface inspection. Digital measuring heads, control devices and ­accessories for tactile in-process measurements of diameter, position and length in machine tools, all aimed at controlling the machining process of machine tools. Metrological services including training, application studies and start-up support, relocation services, production monitoring, (remote) services and cali- bration, repairs and spare parts/­replacement service, measuring program generation and measurement process optimization. Optical measuring systems for determining dimen- sions, form, position and geometric elements on concentric workpieces. Can be used offline, or as an automated SPC measuring station within the produc- tion chain and as a customized solution for work- piece-specific requirements.
  • 24. Copyright © JENOPTIK Industrial Metrology Germany GmbH. All rights reserved. Subject to change without notice. The photos may show options and are not legally binding. 1006436504/2016 Affiliates and representation worldwide: www.jenoptik.com/metrology Please contact us: metrology@jenoptik.com Close to you. Group companies in: Jenoptik Industrial Metrology Germany GmbH Alte Tuttlinger Straße 20 78056 VS-Schwenningen Germany Phone +49 7720 602-0 Germany France Switzerland Spain Czech Republic USA Mexico Brazil China Singapore South Korea India