PPAP

PRODUCTION PART APPROVAL PROCESS (PPAP)

Production Part Approval Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Production Part Approval Process Objectives: Understand when PPAP submissions are required Understand requirements for PPAP submissions Understand the different PPAP submission levels Understanding of the forms used for PPAP submissions Understanding where the PPAP submission fits into the APQP cycle

The Purpose of PPAP ,[object Object],[object Object],[object Object]

[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Application ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Something Changed

[object Object],[object Object],For example, other construction as documented on a deviation (permit) or included as a note on the design record and not covered by an engineering change only applies to tools which due to their unique form or function, can be expected to influence the integrity of the final product. It is not meant to describe standard tools (new or repaired)., such as standard measuring devices, drivers (manual or power), etc.

[object Object],Refurbishment means the reconstruction and/or modification of a tool or machine or to increase the capacity, performance, or change its existing function (Not normal maintenance, repair etc..) Rearrangement is defined as activity which changes the sequence of product/process flow from that documented in the process flow diagram (including the addition of a new process). minor changes to add to safety requirements can be made with out customer approval, provided these changes does not lead to a change in the process flow sequence

[object Object],Production process tooling and/or equipment transferred between buildings or facilities in one or more locations. Suppliers are responsible for approval of subcontracted material and services that do not affect customer fit, form, function, durability, or performance requirements.

[object Object],For product that has been produced after tooling has been inactive for twelve months or more, Notification is required when the part has had no active purchase order and the existing tooling has been inactive for volume production for twelve months or more . The only exception is when the part has low volume e.g. service or specialty vehicles. However, a customer may specify certain PPAP requirements for service parts.

[object Object],Any change after, which affects customer requirements for fit, form, function, performance, and/or durability requires notification to the customer. NOTE: The fit, form, function, performance, and/or durability requirements should be part of customer specifications as agreed on during contract review.

[object Object],These changes would normally be expected to have an effect on the performance of the product.

[object Object],For change in test method, supplier should have evidence that the new method provides results equivalent to the old method.

Methodology ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

[object Object],SUBMISSION TO CUSTOMER – LEVELS OF EVIDENCE Submission Levels The supplier shall submit the items and/or records specified by the level as requested by the customer. Level 1 – Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to the customer. Level 2 - Warrant with product samples and limited supporting data submitted to the customer. Level 3 – Warrant with product samples and complete supporting data submitted to the customer. Level 4 – Warrant and other requirements as defined by the customer. Level 5 - Warrant with product samples and complete supporting data available for review at the supplier’s manufacturing location.

[object Object],SUBMISSION TO CUSTOMER – LEVELS OF EVIDENCE ,[object Object],[object Object],[object Object],[object Object]

[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Supplier Data Received ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

PPAP

Recommended

Recommended

More Related Content

What's hot

What's hot (20)

Viewers also liked

Viewers also liked (20)

Similar to PPAP

Similar to PPAP (20)

Recently uploaded

Recently uploaded (20)

PPAP

Editor's Notes