2. BHEL was established in 1964.
BHEL is one of the only 7 Public Sector Undertakings (PSUs) of India
clubbed under the esteemed 'Maharatna' status . On 1st February
2013, the Government of India granted Maharatna status to BHEL.
BHEL is engaged in the design, engineering, manufacture,
construction, testing, commissioning and servicing of a wide range
of products and services for the core sectors of the economy, viz.
Power, Transmission, Industry, Transportation (Railway), Renewable
Energy, Oil & Gas and defence.
BHEL has 15 manufacturing divisions, two repair units, four regional
offices, eight service centers and 15 regional centers.
OVERVIEW OF BHEL
4. Boiler(stream generator)
Gas Generator
Hydro Generator
Steam turbine
Gas turbine
Hydro turbine
Transportation Equipments
Traction Machines
Transformer
Switchgear
Oil field equipments OFE
Boiler drum
Water wall panel
Wind mill
Valve
PRODUCTS RANGE
5. BHEL or the Bharat Heavy Engineering Limited is one of the largest engineering and
manufacturing organizations in the country and the BHEL, Haridwar is their gift to
UTTARAKHAND With two large manufacturing plants. It has established a Heavy
Electrical Equipment Plant or HEEP and a Central Foundry Forge Plant or CFFP in
Haridwar.
The Heavy Electrical Equipment Plant in Haridwar designs and manufactures turbo
generators, AC and DC motors, STEAM turbines, heat exchangers.
The Central Foundry Forge Plant in Haridwar deals with steel castings and manufacturing
of steel forgings.
The BHEL plants in Haridwar have earned the ISO - 9001 and 9002 certificates for its high
quality and maintenance. These two units have also earned the ISO - 14001 certificates.
Situated in Ranipur near Haridwar, the Bharat Heavy Engineering Limited employs over
8,000 people.
BHEL HARIDWAR UNIT
7. BLOCK 3
TURBINE SHOP
BAY 1 BAY 2 BAY 3
HEAVY MACHINE
SHOP(HMS)
BEARING SECTION BLADE SHOP
ASSEMBLY SECTION TURNING SECTION TURNING SECTION
ASSEMBLY SECTION HEAT TREATMENT SHOP
GOVERNING SECTION
Block-3: TURBINE
MANUFACTURING SHOP
8. A steam turbine works on the principle
of conversion of High pressure & temperature steam into high
Kinetic energy , thereby giving torque to a moving rotor.
STEAM TURBINE
10. • High pressure and temperature fluid at the inlet of the turbine exit as lower
pressure and temperature fluid.
Specification of HP Turbine(500 MW)
Main Steam Temp- 537˚C
main steam pressure- 170 kg/cm2
Reheat steam temp- 537˚C
Length of Rotor - 4.61m
Height -2.15m
Weight -86400kg
HIGH PRESSURE TURBINE
(H.P. Turbine)
13. Intermediate pressure turbine having more pressure then L.P
turbine and lass than the high pressure turbine(H.P) . Its blade
is larger than high pressure turbine.
INTERMEDIATE PRESSURE
TURBINE
14. The size of blades of I.P steam turbine is larger than H.P
steam turbine , but smaller than L.P steam turbine.
BLADE OF I.P TURBINE
15. LP turbine is designed to be a dual flow turbine. Steam enters the centre of the
turbine from the crossover pipe and flows across the reaction blading in two
opposite directions. This configuration reduces axial thrust on the turbine and allows
for a smaller turbine installation.
Specification of LP Turbine(500 MW)
Main Steam Temp- 320˚C
Main steam pressure- 8 kg/cm2
Reheat steam temp- 320˚C
Length of Rotor - 8.71m
Height -10.7m
Weight-345000kg.
Low Pressure Turbine
18. Titanium alloys offer high strength to intermediate
temperatures at a density almost half that of steel and nickel-
based super alloys. As a result, they have been adopted widely
in the fan and compressor stages of the gas turbine for both
disc and blade applications..
LP blade is larger than HP & IP.
L.P TURBINE BLADES
23. Skoda Vertical CNC lathe
Finishing machining casings
including guide blade grooves
are carried out in vertical
position on this lathe. The
machine is provided with 840-C
CNC system.
29. Various operations consist in manufacturing of blades
of steam turbine.
Check the raw material(Stainless Steel / Titanium
Alloy)
Blanking-by blank saw m/c
MILLING- width and thickness are maintained
Mill Rhomboid –Rhomboid shape is provided by
Duplex milling machine
Blanking of Rhomboid shape
BLADE SHOP
34. T –ROOT profiling is done by NC M/c at various station
STATION 1- Clamping the w/p on NC m/c .
STATION 2- Rough Tapering
STATION 3- T-ROOT Cutting, Chamfering
STATION 4- Stepping
STATION 5- Smoothing o/p(final milling).
36. Summer Training gives the idea of ‘general awareness in
steam turbine manufacturing’, & its process. Its provides
practical idea to manufacturing several components of
turbine.
CONCLUSION