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TRANSLAM INSTITUTE OF
TECHNOLOGY & MANAGEMENT,
MEERUT
SEMINAR ON- BHEL, HARIDWAR
SUBMITTED TO- SUBMITTED BY-
DEPARTMENT OF MECHANICAL ISHANT GAUTAM
ENGINEERING TITM, MEERUT B.TECH (M.E)
ROLL NO. 12321400251/11/20161
ABOUTBHEL
ABOUT BHEL
• BHEL- BHARAT HEAVY ELECTRICALS LIMITED
• BHEL is the largest engineering and manufacturing
enterprise in India.
• Type: PSU, Maharatna Company
• Industry: Electrical equipments
• Founded: 1964
• Founder: Government of India
• Headquarters: New Delhi, India
• Key people: B Prasad Rao, (Chairman & MD)
• Products: Gas and Steam Turbines, Boilers, Electric Motors,
Generators, Heat Exchangers. 1/11/20162
• BHEL, Bhopal (Madhya Pradesh)
• BHEL, Hyderabad (Andhra Pradesh)
• Transformer Plant, BHEL Jhansi(Uttar Pradesh)
• Boiler Auxiliaries Plant, Ranipet (Tamil Nadu)
• BHEL, Jagdishpur (Uttar Pradesh)
• BHEL, Rudrapur (Uttrakhand)
• BHEL Ranipur, Haridwar (Uttarakhand)
• Bharat Heavy Plates and Vessels Limited (Vizag)
MAIN MANUFACTURING UNITS
1/11/20163
• Boiler
• Steam turbine
• Gas turbine
• Hydro turbine
• Transportation Equipments
• Transformer
• Switchgear
• Oil field Equipments (OFE)
• Boiler drum
• Wind mill
• Valve 1/11/20164
PRODUCTS RANGE
TRAINING AREA: MACHINING & CRITICAL
ASSEMBLIES OF STEAM TURBINE (BL-3).
VOCATIONAL TRAINING
AT
BHEL RANIPUR, HARIDWAR
1/11/20165
BHEL, HARIDWAR UNIT
1/11/20166
HEEP, GATE BHEL RANIPUR, HARIDWAR (UK)
1. BLOCK-1: Electrical Machine Shop
2. BLOCK-2: Heavy Fabrication Shop
3. BLOCK-3: Turbine Manufacturing Shop
4. BLOCK-4: CIM (Coils & Insulation Manufacturing)
5. BLOCK-5: Condenser Fabrication & Forge Shop
6. BLOCK-6: Fabrication Shop & Die Shop
7. BLOCK-7: Carpentry & Heat Treatment Shop
8. BLOCK-8: Heat Exchanger Shop 1/11/20167
HEAVY ELECTRICAL EQUIPMENT
PLANT (HEEP),HARIDWAR
• Started in 1960s with the help of Russia.
• BHEL, Ranipur has two plants:
• HEEP: Heavy Electrical Equipment Plant.
• CFFP: Central Foundry Forge Plant.
• Spread in about 5000 Acres.
BHEL, RANIPUR
1/11/20168
LAYOUT OF BLOCK-3
BAY- 1 BAY- 2 BAY- 3 BAY- 4
HEAVY
MACHINE SHOP
(HMS)
HMS BEARING
SECTION
BLADE SHOP
ASSEMBLY
SECTION
ASSEMBLY
SECTION
TURNING
SECTION
TURNING
SECTION
OSBT ASSEMBLY
SECTION
HEAT
TREATMENT
SECTION
GOVERNING
SECTION
BLOCK- 3
1/11/20169
• A steam turbine works on the principle
of conversion of High pressure & temperature steam into high Kinetic
energy, thereby giving torque to a moving rotor.
STEAM TURBINE
1/11/201610
HIGH
PRESSURE
(H.P)
TURBINE
INTER
MEDIATE
PRESSURE
(I.P)
TURBINE
LOW
PRESSURE
(L.P)
TURBINE 1/11/201611
STEAM
TURBINE
Specification of HP Turbine(500 MW):
• Main Steam Temp- 537˚C
• main steam pressure- 170 kg/cm2
• Reheat steam temp- 537˚C
• Length of Rotor- 4.61m
• Height- 2.15m
• Weight- 86400kg
1/11/201612
1. H.P TURBINE-
Thebladesareresponsibleforextractingenergyfromthehightemperature,high
pressuresteamproducedbythe boiler.
1/11/201613
H.P Turbine Blades:
I.P Turbine have more pressure than L.P Turbine but less than H.P
Turbine.
Specifications of I.P Turbine:
• Length- 4425 mm
• Width- 5000 mm
• Height- 4800 mm
• Steam pressure- 41 Kg/cm
• Steam temperature- 537˚C
1/11/201614
2. I.P TURBINE-
The size of blades of I.P steam turbine is larger than H.P steam turbine,
but smaller than L.P steam turbine.
1/11/201615
I.P Turbine Blades:
Specification of LP Turbine(500 MW):
• Main Steam Temp- 320˚C
• Main steam pressure- 8 kg/cm2
• Reheat steam temp- 320˚C
• Length of Rotor - 8.71m
• Height -10.7m
• Weight-345000kg.
1/11/201616
3. L.P TURBINE-
The blades of I.P turbine are made up of Titanium alloys which offer
high strength to bear the steam temperature.
1/11/201617
L.P Turbine Blades:
Vocational Training gives the idea of general
awareness in steam turbine manufacturing, & its
process. Its provides practical idea to manufacturing
several components of turbine.
1/11/201618
CONCLUSION
1/11/201619

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BHEL Haridwar seminar highlights manufacturing processes

  • 1. TRANSLAM INSTITUTE OF TECHNOLOGY & MANAGEMENT, MEERUT SEMINAR ON- BHEL, HARIDWAR SUBMITTED TO- SUBMITTED BY- DEPARTMENT OF MECHANICAL ISHANT GAUTAM ENGINEERING TITM, MEERUT B.TECH (M.E) ROLL NO. 12321400251/11/20161
  • 2. ABOUTBHEL ABOUT BHEL • BHEL- BHARAT HEAVY ELECTRICALS LIMITED • BHEL is the largest engineering and manufacturing enterprise in India. • Type: PSU, Maharatna Company • Industry: Electrical equipments • Founded: 1964 • Founder: Government of India • Headquarters: New Delhi, India • Key people: B Prasad Rao, (Chairman & MD) • Products: Gas and Steam Turbines, Boilers, Electric Motors, Generators, Heat Exchangers. 1/11/20162
  • 3. • BHEL, Bhopal (Madhya Pradesh) • BHEL, Hyderabad (Andhra Pradesh) • Transformer Plant, BHEL Jhansi(Uttar Pradesh) • Boiler Auxiliaries Plant, Ranipet (Tamil Nadu) • BHEL, Jagdishpur (Uttar Pradesh) • BHEL, Rudrapur (Uttrakhand) • BHEL Ranipur, Haridwar (Uttarakhand) • Bharat Heavy Plates and Vessels Limited (Vizag) MAIN MANUFACTURING UNITS 1/11/20163
  • 4. • Boiler • Steam turbine • Gas turbine • Hydro turbine • Transportation Equipments • Transformer • Switchgear • Oil field Equipments (OFE) • Boiler drum • Wind mill • Valve 1/11/20164 PRODUCTS RANGE
  • 5. TRAINING AREA: MACHINING & CRITICAL ASSEMBLIES OF STEAM TURBINE (BL-3). VOCATIONAL TRAINING AT BHEL RANIPUR, HARIDWAR 1/11/20165
  • 6. BHEL, HARIDWAR UNIT 1/11/20166 HEEP, GATE BHEL RANIPUR, HARIDWAR (UK)
  • 7. 1. BLOCK-1: Electrical Machine Shop 2. BLOCK-2: Heavy Fabrication Shop 3. BLOCK-3: Turbine Manufacturing Shop 4. BLOCK-4: CIM (Coils & Insulation Manufacturing) 5. BLOCK-5: Condenser Fabrication & Forge Shop 6. BLOCK-6: Fabrication Shop & Die Shop 7. BLOCK-7: Carpentry & Heat Treatment Shop 8. BLOCK-8: Heat Exchanger Shop 1/11/20167 HEAVY ELECTRICAL EQUIPMENT PLANT (HEEP),HARIDWAR
  • 8. • Started in 1960s with the help of Russia. • BHEL, Ranipur has two plants: • HEEP: Heavy Electrical Equipment Plant. • CFFP: Central Foundry Forge Plant. • Spread in about 5000 Acres. BHEL, RANIPUR 1/11/20168
  • 9. LAYOUT OF BLOCK-3 BAY- 1 BAY- 2 BAY- 3 BAY- 4 HEAVY MACHINE SHOP (HMS) HMS BEARING SECTION BLADE SHOP ASSEMBLY SECTION ASSEMBLY SECTION TURNING SECTION TURNING SECTION OSBT ASSEMBLY SECTION HEAT TREATMENT SECTION GOVERNING SECTION BLOCK- 3 1/11/20169
  • 10. • A steam turbine works on the principle of conversion of High pressure & temperature steam into high Kinetic energy, thereby giving torque to a moving rotor. STEAM TURBINE 1/11/201610
  • 12. Specification of HP Turbine(500 MW): • Main Steam Temp- 537˚C • main steam pressure- 170 kg/cm2 • Reheat steam temp- 537˚C • Length of Rotor- 4.61m • Height- 2.15m • Weight- 86400kg 1/11/201612 1. H.P TURBINE-
  • 14. I.P Turbine have more pressure than L.P Turbine but less than H.P Turbine. Specifications of I.P Turbine: • Length- 4425 mm • Width- 5000 mm • Height- 4800 mm • Steam pressure- 41 Kg/cm • Steam temperature- 537˚C 1/11/201614 2. I.P TURBINE-
  • 15. The size of blades of I.P steam turbine is larger than H.P steam turbine, but smaller than L.P steam turbine. 1/11/201615 I.P Turbine Blades:
  • 16. Specification of LP Turbine(500 MW): • Main Steam Temp- 320˚C • Main steam pressure- 8 kg/cm2 • Reheat steam temp- 320˚C • Length of Rotor - 8.71m • Height -10.7m • Weight-345000kg. 1/11/201616 3. L.P TURBINE-
  • 17. The blades of I.P turbine are made up of Titanium alloys which offer high strength to bear the steam temperature. 1/11/201617 L.P Turbine Blades:
  • 18. Vocational Training gives the idea of general awareness in steam turbine manufacturing, & its process. Its provides practical idea to manufacturing several components of turbine. 1/11/201618 CONCLUSION