The document provides an overview of Bharat Heavy Electricals Limited (BHEL), including that it was established in 1964, has 15 manufacturing divisions and two repair units, and focuses on power, transmission, and other industries. It then describes BHEL's units across India and contributions to different sectors. Specific details are given about BHEL's operations in Haridwar, including its Heavy Electrical Equipment Plant and Central Foundry Forge Plant that employ over 8,000 people and manufacture products like turbines, motors, and castings. Block 15 of the New Turbine Shop is highlighted.

1. BHARAT HEAVY ELECTRICALS
LIMITED, HARIDWAR
BLOCK 15- New
Turbine Shop

2. OVERVIEW OF BHEL
• BHEL was established in 1964.
• BHEL is one of the only 7 Public Sector Undertakings
(PSUs) of India clubbed under the esteemed
'Maharatna' status . On 1st February 2013,
the Government of India granted Maharatna status
to BHEL.
• BHEL is engaged in the design, engineering,
manufacture, construction, testing, commissioning and
servicing of a wide range of products and services for
the core sectors of the economy, viz. Power,
Transmission, Industry, Transportation (Railway),
Renewable Energy, Oil & Gas and Defence.
• BHEL has 15 manufacturing divisions, two repair units,
four regional offices, eight service centers and 15
regional centers.

3. BHEL UNITS IN INDIA
1. BHEL Bhopal (Madhya Pradesh )
2. BHEL Ramachandrapuram, Hyderabad (Andhra
Pradesh)
3. Transformer Plant, BHEL Jhansi(Uttar Pradesh)
4. High Pressure Boiler Plant and Seamless Steel Tube
Plant, Tiruchirapalli (Tamil Nadu)
5. Boiler Auxiliaries Plant, Ranipet (Tamil Nadu)
6. Electronics Division and Electro Porcelain Division,
Bangalore(Karnataka
7. Jagdishpur (Uttar Pradesh)
8. Rudrapur (Uttrakhand)
9. Industrial Valves Plant, Goindwal (Punjab)
10. BHEL Ranipur, Haridwar (Uttarakhand)
11. Bharat Heavy Plates and Vessels Limited(Vizag)

4. BHEL CONTRIBUTIONS IN DIFFERENT SECTORS
• Boiler(stream generator)
• Gas Generator
• Hydro Generator
• Steam turbine
• Gas turbine
• Hydro turbine
• Transportation Equipments
• Traction Machines
• Transformer
• Switchgear
• Oil field equipments OFE
• Boiler drum
• Water wall panel

5. BHEL – HARIDWAR
• BHEL or the Bharat Heavy Engineering Limited is one of the largest
engineering and manufacturing organizations in the country and the
BHEL, Haridwar is their gift to UTTARAKHAND With two large
manufacturing plants. It has established a Heavy Electrical Equipment
Plant or HEEP and a Central Foundry Forge Plant or CFFP in Haridwar.
• The Heavy Electrical Equipment Plant in Haridwar designs and
manufactures turbo generators, AC and DC motors, STEAM turbines, heat
exchangers.
• The Central Foundry Forge Plant in Haridwar deals with steel castings
and manufacturing of steel forgings.
• The BHEL plants in Haridwar have earned the ISO - 9001 and 9002
certificates for its high quality and maintenance. These two units have
also earned the ISO - 14001 certificates.
• Situated in Ranipur near Haridwar, the Bharat Heavy Engineering
Limited employs over 8,000 people.

7. HEAVY ELECTRICAL EQUIPMENT PLANT (HEEP)
• BLOCK-1: Turbo Generators, Assembly
• BLOCK-2: Fabrication (Steam, Hydro & gas Turbine)
• BLOCK-3: Gas & Steam Turbine
• BLOCK-4: CIM (Coil & Insulation Manufacturing) & ACG (Apparatus control Gear)
• BLOCK-5: Heat exchangers, Forging and Fabrication
• BLOCK-6: Stamping Shop
• BLOCK-7: Wooden Packing works
• BLOCK-8: Heat exchanger Shop
• BLOCK-11: Defense Block
• BLOCK-12: New Blade Shop
• BLOCK-14: Apparatus Controlled Gear Manufacturing
• BLOCK-15: New turbine Shop

8. CENTRAL FOUNDRY FORGE PLANT (CFFP)
• Foundry
• Forging
• Machine Shop
There are 3 Sections in CFFP

9. BLOCK 15 – NEW TURBINE SHOP
BLOCK 15
TURBINE SHOP
BAY 1 BAY 2 BAY 3
HEAVY MACHINE SHOP(HMS) BEARING SECTION BLADE SHOP
ASSEMBLY SECTION TURNING SECTION TURNING SECTION
ASSEMBLY SECTION HEAT TREATMENT SHOP
GOVERNING SECTION

10. STEAM TURBINE
A steam turbine works on the principle of conversion of High pressure & temperature
steam into high Kinetic energy , thereby giving torque to a moving rotor.

11. TYPES OF TURBINE

13. HIGH PRESSURE TURBINE (HP TURBINE)
•High pressure and temperature fluid at the inlet of the turbine
exit as lower pressure and temperature fluid.
•Single flow
•Double Shell Casing
- Inner casing vertically Split
- Outer Casing Barrel Type & Axially Divided.
Specification of HP Turbine
Main Steam Temp- 565˚C
Main steam pressure- 247 ATP
Reheat steam temp- 537˚C
Length of Rotor - 4.61m
Power Generated – 197 MW
Height -2.15m
Weight -86400kg

14. INTERMEDIATE PRESSURE TURBINE (IP TURBINE)
•Extraction Connections from lower half.
•Double flow
•Double Casing Design with horizontal split.
•Single Exhaust from upper half.
Specification of IP Turbine
Reheat Steam Pressure – 54 ATP
Reheat Steam Temperature – 593 ˚C
Steam Outlet Pressure – 6.08 ATP
Power Generated – 262 MW
Height -2.15m
Weight -86400kg

15. LOW PRESSURE TURBINE (LP TURBINE)
•Single admission from top half.
•Double flow
•Double Shell Casing
•Outer casing & Condenser rigidly Connected
•Mono block Rotor
Specification of LP Turbine
Inlet Steam Pressure – 5.97 ATP
Inlet Steam Temperature – 282 ˚C
Outlet Steam Pressure – 0.1047 ATP
Power Generated – 210 MW

17. CONCLUSION
Summer Training gave the idea of ‘general awareness in steam turbine
manufacturing’, & its process. Its provides practical idea to manufacturing several
components of turbine.
The training brought to my knowledge the various machining and fabrication processes
went not only in the manufacturing of blades but other parts of the turbine.
Overall, the Vocational training has been quite an experience and provided me the
platform to purse my dreams in a rightful manner.

18. THANK YOU !
Presentation By:
Anuj Gupta
2k14-MRCE-ME(II)-09