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IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE)
e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 12, Issue 4 Ver. III (Jul. - Aug. 2015), PP 12-15
www.iosrjournals.org
DOI: 10.9790/1684-12431215 www.iosrjournals.org 12 | Page
Experimental Stress Analysis of Composite Beam Using
Polariscope
Y.Varshini1
&A. Purushotham2
1
Research Scholar, Department of Mechanical Engineering, SreeNidhi Institute of Science &Technology
Hyderabad, India.
2
Supervisior &Professor, Department of Mechanical Engineering, SreeNidhi Institute of Science
&Technology Hyderabad, India.
Abstract: Photoelasticity is an experimental method to determine the stress distribution in anelastic material
having optical property. Now a day’s large numbers of photo elasticity experiments are based on the principle
of light polariscope. This method is mostly used, where mathematical methods are being validated. Itis
experimentaltool for determining critical stress points and stress concentration instructures made up of various
ductile materials.In this paper we used this experimental technique and attempted to determine stresses in a
rectangular cross section beam made up of a composite: aralditeD resin material (cy230). A four point load is
applied on the beam. Simulation method wasalso proposedto evaluate stress and deflections of composite beam
using software. The experimental values of deflection and stress are compared with the numerical values
obtained by ANSYS.
Keywords: Polariscope, Beam, stress, araldite (cy230).
I. Introduction
Many researchers are using the principle of Photoelasticityto determine experimental stress and strain
analysis when elastic component deforms due to various type of loading. In this method, the isochromatic and
isoclinic fringes are extracted, and photo-elastic parameters, isochromatic fringe orders or relative retardations
and isoclinic angles, are assigned to the respectivefringes. The isochromatic fringe order is linearly related to the
principal-stress difference, and the isoclinic angle is the inclination of either of the principal stresses to the
reference axis of a polariscope. In general, to obtain each stress, the principal-stress difference and principal-
stressdirection are used in the shear difference method. Introduction of the digital image processing technique to
photoelastic analysis has simplified the experimental analysis and has provided hope for the full automation of
the extraction.It isa tool for determining critical stress points and stress concentration of irregular geometries in
material. Fang Li [1] investigated stress measurement using polariscope for thin, flat crystalline solids and
applied to multi-crystal silicon as a model material. The anisotropic properties of silicon in the measurement
were studied and the anisotropic stress optic coefficients were characterized for different crystal and stress
orientations. A new system setup of polariscope was developed to measure large samples. By using shear
difference method the stress components were determined using polariscope. Finally, the thermally induced
stress was modelled using ANSYS. A.Bilek, T.Touat, S.Larbi, S.Djebali[2] proposed two methods : the
Photoelasticity method and the finite element method on rectangular cross section beam. Stresses were
determined in the neighbourhood of the contact zone for a plane subjected to a normal load and tangential load
via a pin of rectangular cross section. The photoelastic fringes obtained on the analyzer of a polariscopeallowed
them to obtain stress values on the plane, particularly in the neighbourhood of the contact zone, in order to
compare them with the numerical results comparisons were also made between experimental and simulated
isochromatic and isoclinic fringes. Naveen Y A, Ramesh K, and VivekRamakrishnan[3] used this technique for
the measurement of residual stress along an edge of a glass plate is carried out using the carrier fringe method
in photo elasticity. The influence of the carrier fringe density on the edge stress measurement and the variation
of the residual stress along the edge are studied.All above studies are concentrated isometric materials. In this
paper we attempted those methods on composite beam. Very few authors attempted this technique on composite
materials due to the random orientation of various laminates in metal matrix and lack of good optical properties.
After preparing a composite beam specimen with material having good polarization properties, we adopted
bending test in the load frame of polariscope equipment. The results obtained are included in the paper. The
paper is organised in the following manner.
Section 2 describes the working principle of photoelasicity on polariscope and description of
experimental setup to test the composite beam. The experimental results obtained are discussed in the section
3.simulation studies on composite beam also made in section 4 to validate experimental values and stress values.
Finally the conclusions are drawn in section 5.
Experimental Stress Analysis Of Composite Beam Using Polariscope
DOI: 10.9790/1684-12431215 www.iosrjournals.org 13 | Page
II. Experimental Setup
The experimental stresses basically consist of linear polarizer’s and a light source. Depending upon the
experiment the light source can emit monochromatic or white light. As the light is passed through the polarizer
where it is converted into plane polarized light. It is setup in such a way that this plane polarized light passes
through each point of the stressed specimen along the direction of the principal stress at that point. Finally, it is
made to pass through the analyzer where the fringe pattern is observed.The fringe pattern is combination of
isochromatics andisoclinics. Isochromatics represents contour of difference in principle stress and isoclinics
represents contour of principle stress orientation. The schematic diagram to explain working principle of
polariscope is shown inFig2.1
Fig 2.1: workingprinciple diagram of polariscope
The following devices are observed in the polariscope experimental setup a) monochromatic light
source b) polarizer c) analyzerand d) load frame. Basically the load frame is designed to bend the composite
beam with a two supports and two load points. The dimensions of the composite beam taken for testing are
150mm x 25mm x 6mm. the material properties of composite beam is computed with lever rules on the
percentage of composition of matrix material and reinforced flakes. The values of given below
Young’s Modulus (Ex) =36.4GPa, Poisson’s Ratio = 0.33, Refractive index=1.43 and tensile strength = 2445
MPa.The overall setup of experiment is shown Fig 2.2.
Fig 2.2: experimental setup of polariscope
III. Experimental Results And Discussion
The composite beam specimen is exposed to suitable polarised light in the experimental setup and it is
loaded with weights ranging from 20, 40, 80, 100N. Due to loading the beam is gets bended and the
corresponding fringes are extracted through the analyzer. It is observed from the fringe pattern that the fringes
order, fringe value and stress distribution are changed for different loading. The fringe pattern that are obtained
due to various bending loads are shown inFig 3.1
Experimental Stress Analysis Of Composite Beam Using Polariscope
DOI: 10.9790/1684-12431215 www.iosrjournals.org 14 | Page
Fig 3.1: Fringe pattern observed on the beam due to loads 20, 40, and 80,100
By observing the fringe pattern on beam, calculations to determine stresses is made with the following
expression:
σ1 − σ2 =
N ∗ fσ
b
, fσ =
12PLY
nh3
Where,σ1 − σ2 = difference between principal stress
fσ = fringe value
b= thickness of beam
Y = distance from neutral axis for n value 1, 2, 3
N= fringe order constant
The calculated stress value from the above formula for different loading is shown in the Table3.1
Table3.1 shows the stresses obtained through experiment.
S.NO DIFFERENT LOADS STRESSES (EXPERIMENTAL)(MPa)
1 20 7.2461
2 40 16.44
3 80 31.69
4 100 39.91
IV. Simulation Results And Discussions
This section covers thesimulation study using Ansys on the composite beam which is described in
section 3.Following particulars related to Ansys pre-processor inputs have been considered for theanalysis of a
beam under static load condition.
Young’s Modulus (Ex) =36.4GPa, Poisson’s Ratio = 0.33, Element: Shell 63, Number of DOF: 6 (Ux,
Uy, Uz, Rotx, Roty, Rotz)Fixed conditions are imposed at thesupportsof the beam. A four point load is applied
on the beam. The result obtained from the post processing stage of Ansys is shown fig. 4.1.Figure 4.1 shows the
deformation and stress values of the beam when they are subjected to four different loads.
Fig 4.1: The stress anddeflection values obtained through ansys
Experimental Stress Analysis Of Composite Beam Using Polariscope
DOI: 10.9790/1684-12431215 www.iosrjournals.org 15 | Page
The values of stresses and deflection due to loads 20,40,80,100N are extracted from the stress contour which are
shown in the Fig 4.1. These values are placed in Table 4.1.
Table 4.1: stress and deflection values through ANSYS
S.NO Different loads(N) Deflection(𝛅) Stress (𝛔)(
𝐍
𝐦𝐦 𝟐
)
1 20 0.2952 7.8174
2 40 0.6327 17.105
3 80 1.1702 31.273
4 100 1.4628 39.091
The stress values in a composite beam obtained from ANSYS are also compared with the stress values obtained
from the experiment and they are shown in the table 4.2
Table 4.2: comparison of stress values obtained through experimental and simulation
S.NO Different loads Stresses (Experimental) Stresses (ANSYS)
1 20 7.2461 7.8174
2 40 16.44 17.105
3 80 31.69 31.273
4 100 39.91 39.091
Thecomparison of stress values in composite beam obtained from experiment and ANSYS software also shown
in the fig.4.2
Fig.4.2.stress values of experiment and ANSYS.
V. Conclusion
In this paper, photoelasticity experiment with polariscope is conducted on acomposite beam whichis
made up of material araldite (cy230). The standard four point load bending test is applied on the beam in the
polarized light stream and fringes of isoclincis and isochromatics are extracted. The stress wave fringes were
gathered and the stress distribution was observed in the tested specimen. The experimental stress values are also
compared with the simulation results that are obtained from the ANSYS software.It is observed that the
simulation values are in-tuned with the experimental values. The procedure and simulation models that are used
in this paper are very useful to researchers who willing to work experimental stress analysis and composites.
Acknowledgement
Authors thank the Head of the Department, Mechanical Engineering, the principal and the Director of
SreeNidhi Institute of Science and Technology, Hyderabad for extending all sort of help in bringing out this
technical paper.
References
[1]. Fang li“Study of Stress Measurement Using Polariscope,thesis”, august 2010.
[2]. A.Bilek, T.Touat,S.Larbi, S. Djebali “Photoelastic and numerical stress analysis of a pin on a plan contact subjected to a normal and
a tangential load, thesis” may 2012.
[3]. Naveen.Y.A, Ramesh.K, and VivekRamakrishnan “Use of Carrier Fringes in the Evaluation of Edge Residual Stresses in a Glass
plate by Photoelasticity, thesis”IIT madras.
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C012431215

  • 1. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 12, Issue 4 Ver. III (Jul. - Aug. 2015), PP 12-15 www.iosrjournals.org DOI: 10.9790/1684-12431215 www.iosrjournals.org 12 | Page Experimental Stress Analysis of Composite Beam Using Polariscope Y.Varshini1 &A. Purushotham2 1 Research Scholar, Department of Mechanical Engineering, SreeNidhi Institute of Science &Technology Hyderabad, India. 2 Supervisior &Professor, Department of Mechanical Engineering, SreeNidhi Institute of Science &Technology Hyderabad, India. Abstract: Photoelasticity is an experimental method to determine the stress distribution in anelastic material having optical property. Now a day’s large numbers of photo elasticity experiments are based on the principle of light polariscope. This method is mostly used, where mathematical methods are being validated. Itis experimentaltool for determining critical stress points and stress concentration instructures made up of various ductile materials.In this paper we used this experimental technique and attempted to determine stresses in a rectangular cross section beam made up of a composite: aralditeD resin material (cy230). A four point load is applied on the beam. Simulation method wasalso proposedto evaluate stress and deflections of composite beam using software. The experimental values of deflection and stress are compared with the numerical values obtained by ANSYS. Keywords: Polariscope, Beam, stress, araldite (cy230). I. Introduction Many researchers are using the principle of Photoelasticityto determine experimental stress and strain analysis when elastic component deforms due to various type of loading. In this method, the isochromatic and isoclinic fringes are extracted, and photo-elastic parameters, isochromatic fringe orders or relative retardations and isoclinic angles, are assigned to the respectivefringes. The isochromatic fringe order is linearly related to the principal-stress difference, and the isoclinic angle is the inclination of either of the principal stresses to the reference axis of a polariscope. In general, to obtain each stress, the principal-stress difference and principal- stressdirection are used in the shear difference method. Introduction of the digital image processing technique to photoelastic analysis has simplified the experimental analysis and has provided hope for the full automation of the extraction.It isa tool for determining critical stress points and stress concentration of irregular geometries in material. Fang Li [1] investigated stress measurement using polariscope for thin, flat crystalline solids and applied to multi-crystal silicon as a model material. The anisotropic properties of silicon in the measurement were studied and the anisotropic stress optic coefficients were characterized for different crystal and stress orientations. A new system setup of polariscope was developed to measure large samples. By using shear difference method the stress components were determined using polariscope. Finally, the thermally induced stress was modelled using ANSYS. A.Bilek, T.Touat, S.Larbi, S.Djebali[2] proposed two methods : the Photoelasticity method and the finite element method on rectangular cross section beam. Stresses were determined in the neighbourhood of the contact zone for a plane subjected to a normal load and tangential load via a pin of rectangular cross section. The photoelastic fringes obtained on the analyzer of a polariscopeallowed them to obtain stress values on the plane, particularly in the neighbourhood of the contact zone, in order to compare them with the numerical results comparisons were also made between experimental and simulated isochromatic and isoclinic fringes. Naveen Y A, Ramesh K, and VivekRamakrishnan[3] used this technique for the measurement of residual stress along an edge of a glass plate is carried out using the carrier fringe method in photo elasticity. The influence of the carrier fringe density on the edge stress measurement and the variation of the residual stress along the edge are studied.All above studies are concentrated isometric materials. In this paper we attempted those methods on composite beam. Very few authors attempted this technique on composite materials due to the random orientation of various laminates in metal matrix and lack of good optical properties. After preparing a composite beam specimen with material having good polarization properties, we adopted bending test in the load frame of polariscope equipment. The results obtained are included in the paper. The paper is organised in the following manner. Section 2 describes the working principle of photoelasicity on polariscope and description of experimental setup to test the composite beam. The experimental results obtained are discussed in the section 3.simulation studies on composite beam also made in section 4 to validate experimental values and stress values. Finally the conclusions are drawn in section 5.
  • 2. Experimental Stress Analysis Of Composite Beam Using Polariscope DOI: 10.9790/1684-12431215 www.iosrjournals.org 13 | Page II. Experimental Setup The experimental stresses basically consist of linear polarizer’s and a light source. Depending upon the experiment the light source can emit monochromatic or white light. As the light is passed through the polarizer where it is converted into plane polarized light. It is setup in such a way that this plane polarized light passes through each point of the stressed specimen along the direction of the principal stress at that point. Finally, it is made to pass through the analyzer where the fringe pattern is observed.The fringe pattern is combination of isochromatics andisoclinics. Isochromatics represents contour of difference in principle stress and isoclinics represents contour of principle stress orientation. The schematic diagram to explain working principle of polariscope is shown inFig2.1 Fig 2.1: workingprinciple diagram of polariscope The following devices are observed in the polariscope experimental setup a) monochromatic light source b) polarizer c) analyzerand d) load frame. Basically the load frame is designed to bend the composite beam with a two supports and two load points. The dimensions of the composite beam taken for testing are 150mm x 25mm x 6mm. the material properties of composite beam is computed with lever rules on the percentage of composition of matrix material and reinforced flakes. The values of given below Young’s Modulus (Ex) =36.4GPa, Poisson’s Ratio = 0.33, Refractive index=1.43 and tensile strength = 2445 MPa.The overall setup of experiment is shown Fig 2.2. Fig 2.2: experimental setup of polariscope III. Experimental Results And Discussion The composite beam specimen is exposed to suitable polarised light in the experimental setup and it is loaded with weights ranging from 20, 40, 80, 100N. Due to loading the beam is gets bended and the corresponding fringes are extracted through the analyzer. It is observed from the fringe pattern that the fringes order, fringe value and stress distribution are changed for different loading. The fringe pattern that are obtained due to various bending loads are shown inFig 3.1
  • 3. Experimental Stress Analysis Of Composite Beam Using Polariscope DOI: 10.9790/1684-12431215 www.iosrjournals.org 14 | Page Fig 3.1: Fringe pattern observed on the beam due to loads 20, 40, and 80,100 By observing the fringe pattern on beam, calculations to determine stresses is made with the following expression: σ1 − σ2 = N ∗ fσ b , fσ = 12PLY nh3 Where,σ1 − σ2 = difference between principal stress fσ = fringe value b= thickness of beam Y = distance from neutral axis for n value 1, 2, 3 N= fringe order constant The calculated stress value from the above formula for different loading is shown in the Table3.1 Table3.1 shows the stresses obtained through experiment. S.NO DIFFERENT LOADS STRESSES (EXPERIMENTAL)(MPa) 1 20 7.2461 2 40 16.44 3 80 31.69 4 100 39.91 IV. Simulation Results And Discussions This section covers thesimulation study using Ansys on the composite beam which is described in section 3.Following particulars related to Ansys pre-processor inputs have been considered for theanalysis of a beam under static load condition. Young’s Modulus (Ex) =36.4GPa, Poisson’s Ratio = 0.33, Element: Shell 63, Number of DOF: 6 (Ux, Uy, Uz, Rotx, Roty, Rotz)Fixed conditions are imposed at thesupportsof the beam. A four point load is applied on the beam. The result obtained from the post processing stage of Ansys is shown fig. 4.1.Figure 4.1 shows the deformation and stress values of the beam when they are subjected to four different loads. Fig 4.1: The stress anddeflection values obtained through ansys
  • 4. Experimental Stress Analysis Of Composite Beam Using Polariscope DOI: 10.9790/1684-12431215 www.iosrjournals.org 15 | Page The values of stresses and deflection due to loads 20,40,80,100N are extracted from the stress contour which are shown in the Fig 4.1. These values are placed in Table 4.1. Table 4.1: stress and deflection values through ANSYS S.NO Different loads(N) Deflection(𝛅) Stress (𝛔)( 𝐍 𝐦𝐦 𝟐 ) 1 20 0.2952 7.8174 2 40 0.6327 17.105 3 80 1.1702 31.273 4 100 1.4628 39.091 The stress values in a composite beam obtained from ANSYS are also compared with the stress values obtained from the experiment and they are shown in the table 4.2 Table 4.2: comparison of stress values obtained through experimental and simulation S.NO Different loads Stresses (Experimental) Stresses (ANSYS) 1 20 7.2461 7.8174 2 40 16.44 17.105 3 80 31.69 31.273 4 100 39.91 39.091 Thecomparison of stress values in composite beam obtained from experiment and ANSYS software also shown in the fig.4.2 Fig.4.2.stress values of experiment and ANSYS. V. Conclusion In this paper, photoelasticity experiment with polariscope is conducted on acomposite beam whichis made up of material araldite (cy230). The standard four point load bending test is applied on the beam in the polarized light stream and fringes of isoclincis and isochromatics are extracted. The stress wave fringes were gathered and the stress distribution was observed in the tested specimen. The experimental stress values are also compared with the simulation results that are obtained from the ANSYS software.It is observed that the simulation values are in-tuned with the experimental values. The procedure and simulation models that are used in this paper are very useful to researchers who willing to work experimental stress analysis and composites. Acknowledgement Authors thank the Head of the Department, Mechanical Engineering, the principal and the Director of SreeNidhi Institute of Science and Technology, Hyderabad for extending all sort of help in bringing out this technical paper. References [1]. Fang li“Study of Stress Measurement Using Polariscope,thesis”, august 2010. [2]. A.Bilek, T.Touat,S.Larbi, S. Djebali “Photoelastic and numerical stress analysis of a pin on a plan contact subjected to a normal and a tangential load, thesis” may 2012. [3]. Naveen.Y.A, Ramesh.K, and VivekRamakrishnan “Use of Carrier Fringes in the Evaluation of Edge Residual Stresses in a Glass plate by Photoelasticity, thesis”IIT madras. 0 10 20 30 40 50 0 100 200 Series1 Series2