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International Journal of Research in Engineering and Science (IJRES)
ISSN (Online): 2320-9364, ISSN (Print): 2320-9356
www.ijres.org Volume 2 Issue 11 ǁ November. 2014 ǁ PP.14-17
www.ijres.org 14 | Page
Research on Air-wake of Large Diameter Non-metallic High-
speed Disk
Xiaoqing Ren 1,a,Tao He,Yan Li,Lubin Hang
1
Address: Shanghai University of Engineering Science, China
Abstract: Good performance of intelligent power grid user equipment is the necessary condition to ensure
the smooth implementation of smart grid, due to the influence of outside air damping, non-metallic of large
diameter disk as the key components of the smart grid sensor will easy cause the problem of deformation and
damage in the working process. At present, the usually method of researching the aspect of inspection,
performance comparison and optimization design of disk are testing but not computer software. In this paper,
non-metallic of large diameter disk are analyzed from the aspect of velocity, pressure and stress through the
software of ANSYS WORKBENCH, which lay the foundation for the structure optimization.
Key words: Non-metallic of Large Diameter Disk, Ansys Workbench,Fluid Solid Coupling
I. Introduction
The research of testing equipment of the smart grid at home and abroad is still in the initial stage at
present[1]. Compared with the low detection efficiency, serious energy waste, bid random error, poor reliability
and low accuracy of the original single manual detection method, intelligent detection system of proximity
switch operation frequency has been greatly improved from the aspect of automation and intellectualization. But
the fracture and deformation are often occurred in non-metallic of large diameter disk, which as the key
components of intelligent detection system of proximity switch operation frequency. As a branch of mechanics
between fluid and solid mechanics, fluid solid interaction mechanics is the kind of subject which study the all
kinds of behaviors of deformation solids under the effect of flow field and its interaction[2].The interaction
between two medium are the important features of fluid-structure interaction mechanics and deformation or
motion will occurred on the deformation solids under the action of fluid loading. In order to find out the reason
of fracture and deformation of non-metal of large diameter disk occurred frequently, the non-metal of large
diameter disk has to be analyzed, although there are many software about fluid solid coupling analysis method,
but restricted by all kinds of factors, the domestic in this information is scared.
II. Fluid solid coupling analysis
With the development of computer science and numerical analysis method, research the method of
coupling analysis is more and more used by people, coupling analysis is the use of Computer Aided Engineering
(CAE) analysis technology of multi-physical field of a single part or assembly of interaction [3]
。
At this stage, the coupling effect of more and more being applied to the practical engineering problems,
especially in the field of fluid dynamics, with the promotion of ANSYS Workbench, the method of analysis of
fluid solid coupling has made rapid development, has received extensive attention in academic and industrial
circles. The fluid mechanics (Computational Fluid Dynamics, CFD) and solid mechanics (Computational Solid
Mechanics, CSM) together into system branch of mechanics, an analysis of the interaction of fluid and solid is
called a solid fluid coupling, which is composed of multi subject and multi physical field derived out an
important research part, wherein the solid the research can be deformed in the flow field of the force, and the
deformation of solid under the action of flow field will have influence on the flow field in some extent, the two
is the interaction, mutual influence.
In this paper, with a large diameter non metallic high-speed disk as the research object, the establishment of
3D model in PROE. The unidirectional fluid solid coupling in ANSYS Workbench.
III. High speed metal disc of large diameter non pretreatment
Smart grid user end by the sensor response of key parts of frequency detection system in the large diameter
non metal both high speed disk as the research object[4]
, the geometry model refer to the actual size of the model,
established in accordance with the 1:1 ratio. The turntable modeling process are completed in today's
mainstream 3d modeling software Pro/Engineer, Pro/Engineer software is used for parametric design, provides a
Research on Air-wake of Large Diameter Non-metallic High-speed Disk
www.ijres.org 15 | Page
simple and flexible solid modeling system for the user, make up the FLUENT built-in pre-processing software
GAMBIT for modeling of complex problems。
Fig.1 Large Diameter Non-metallic High-speed Disk
Use the GAMBIT software, mesh for processing the good model, get the mesh as shown below:
Fig.2 The mesh
IV. FLUENT analysis of flow field
In order to facilitate the analysis of late FLUENT operation and fluid solid coupling, need to be defined for
each surface of the related finite element model of module [5]
, rotating disk model boundary region and
generating coincidence, selected 154 groups of surface, defined as the fluid solid coupling interface. The upper
surface of the box body structure, side, lower surface and other undefined type, wall type defaults to WALL.
Define the entity region, as mentioned above will be integrated dynamic regional settings, select the reasonable
calculation model, get the velocity distribution
Research on Air-wake of Large Diameter Non-metallic High-speed Disk
www.ijres.org 16 | Page
Fig.3 The velocity profile
Fig.4 The stress distribution profile
V. The structural static analysis
Research on Air-wake of Large Diameter Non-metallic High-speed Disk
www.ijres.org 17 | Page
Fig.5 The stress distribution profile
The FLUENT simulation results obtained by the single pressure coupling loading to the static analysis
module for coupling calculation, get the equivalent stress of the image as shown above, the equivalent stress of
the unit is MPa, the distribution is symmetric distribution is in a circular ring shape, the minimum interval of the
upper limit of 0.28e+5Pa stress, said as long as it is in the range of stress values are shown in blue, the
maximum range of 2.56e+5Pa~2.91e+5Pa, and reaches the maximum value after the stress to the surrounding
gradually become smaller.
The results of this analysis, allows us to optimize the design of large diameter non metallic high-speed disk
structure, in the back of the design of the disc center position of stiffened plate, stabilize the reinforcement effect
of the Large Diameter Non-metallic High-speed Disk[6]
.
VI. Conclusions
In this paper, using fluent-workbench method of fluid solid coupling of large diameter non metallic high-
speed disk was studied by numerical simulation, according to the stress distribution is obtained, it is
recommended to do some adjustment to the key structural dimensions, reduce stress, so as to achieve the
purpose of optimizing the structure.
References
[1] Wei Deng. Application of Approach Switch [J].PLC&FA, 2012, (02):63-65.
[2] GB14048.5—2008/IEC 60947—5: 2006 Low-voltage switchgear and control gear--Part 5-1: Control circuit devices and switching
element[S].2008.
[3] Simon J. Rees ,Philip Haves. An experimental study of air flow and temperature distribution in a room with displacement ventilation
and a chilled ceiling[J]. Building and Environment, 2013, 59:358–368.
[4] Zheng Wen, Liangchen Shi, Yiru Ren. The calculation of FLUENTfluid application tutorial [M].BeiJing:Tsinghua University
press,2009.
[5] Mingxuan Liang. Research on the coupled flow mechanism of wind turbine blade [D]. Shenyang University of Technology,2011.
[6] Lin Cai , Hanbing Jiang. Analysis of FSI for mixer blades based on computer simulation [J]. Manufacturing automation, 2012,
34(01):69-71.

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Research on Air-wake of Large Diameter Non-metallic High-speed Disk

  • 1. International Journal of Research in Engineering and Science (IJRES) ISSN (Online): 2320-9364, ISSN (Print): 2320-9356 www.ijres.org Volume 2 Issue 11 ǁ November. 2014 ǁ PP.14-17 www.ijres.org 14 | Page Research on Air-wake of Large Diameter Non-metallic High- speed Disk Xiaoqing Ren 1,a,Tao He,Yan Li,Lubin Hang 1 Address: Shanghai University of Engineering Science, China Abstract: Good performance of intelligent power grid user equipment is the necessary condition to ensure the smooth implementation of smart grid, due to the influence of outside air damping, non-metallic of large diameter disk as the key components of the smart grid sensor will easy cause the problem of deformation and damage in the working process. At present, the usually method of researching the aspect of inspection, performance comparison and optimization design of disk are testing but not computer software. In this paper, non-metallic of large diameter disk are analyzed from the aspect of velocity, pressure and stress through the software of ANSYS WORKBENCH, which lay the foundation for the structure optimization. Key words: Non-metallic of Large Diameter Disk, Ansys Workbench,Fluid Solid Coupling I. Introduction The research of testing equipment of the smart grid at home and abroad is still in the initial stage at present[1]. Compared with the low detection efficiency, serious energy waste, bid random error, poor reliability and low accuracy of the original single manual detection method, intelligent detection system of proximity switch operation frequency has been greatly improved from the aspect of automation and intellectualization. But the fracture and deformation are often occurred in non-metallic of large diameter disk, which as the key components of intelligent detection system of proximity switch operation frequency. As a branch of mechanics between fluid and solid mechanics, fluid solid interaction mechanics is the kind of subject which study the all kinds of behaviors of deformation solids under the effect of flow field and its interaction[2].The interaction between two medium are the important features of fluid-structure interaction mechanics and deformation or motion will occurred on the deformation solids under the action of fluid loading. In order to find out the reason of fracture and deformation of non-metal of large diameter disk occurred frequently, the non-metal of large diameter disk has to be analyzed, although there are many software about fluid solid coupling analysis method, but restricted by all kinds of factors, the domestic in this information is scared. II. Fluid solid coupling analysis With the development of computer science and numerical analysis method, research the method of coupling analysis is more and more used by people, coupling analysis is the use of Computer Aided Engineering (CAE) analysis technology of multi-physical field of a single part or assembly of interaction [3] 。 At this stage, the coupling effect of more and more being applied to the practical engineering problems, especially in the field of fluid dynamics, with the promotion of ANSYS Workbench, the method of analysis of fluid solid coupling has made rapid development, has received extensive attention in academic and industrial circles. The fluid mechanics (Computational Fluid Dynamics, CFD) and solid mechanics (Computational Solid Mechanics, CSM) together into system branch of mechanics, an analysis of the interaction of fluid and solid is called a solid fluid coupling, which is composed of multi subject and multi physical field derived out an important research part, wherein the solid the research can be deformed in the flow field of the force, and the deformation of solid under the action of flow field will have influence on the flow field in some extent, the two is the interaction, mutual influence. In this paper, with a large diameter non metallic high-speed disk as the research object, the establishment of 3D model in PROE. The unidirectional fluid solid coupling in ANSYS Workbench. III. High speed metal disc of large diameter non pretreatment Smart grid user end by the sensor response of key parts of frequency detection system in the large diameter non metal both high speed disk as the research object[4] , the geometry model refer to the actual size of the model, established in accordance with the 1:1 ratio. The turntable modeling process are completed in today's mainstream 3d modeling software Pro/Engineer, Pro/Engineer software is used for parametric design, provides a
  • 2. Research on Air-wake of Large Diameter Non-metallic High-speed Disk www.ijres.org 15 | Page simple and flexible solid modeling system for the user, make up the FLUENT built-in pre-processing software GAMBIT for modeling of complex problems。 Fig.1 Large Diameter Non-metallic High-speed Disk Use the GAMBIT software, mesh for processing the good model, get the mesh as shown below: Fig.2 The mesh IV. FLUENT analysis of flow field In order to facilitate the analysis of late FLUENT operation and fluid solid coupling, need to be defined for each surface of the related finite element model of module [5] , rotating disk model boundary region and generating coincidence, selected 154 groups of surface, defined as the fluid solid coupling interface. The upper surface of the box body structure, side, lower surface and other undefined type, wall type defaults to WALL. Define the entity region, as mentioned above will be integrated dynamic regional settings, select the reasonable calculation model, get the velocity distribution
  • 3. Research on Air-wake of Large Diameter Non-metallic High-speed Disk www.ijres.org 16 | Page Fig.3 The velocity profile Fig.4 The stress distribution profile V. The structural static analysis
  • 4. Research on Air-wake of Large Diameter Non-metallic High-speed Disk www.ijres.org 17 | Page Fig.5 The stress distribution profile The FLUENT simulation results obtained by the single pressure coupling loading to the static analysis module for coupling calculation, get the equivalent stress of the image as shown above, the equivalent stress of the unit is MPa, the distribution is symmetric distribution is in a circular ring shape, the minimum interval of the upper limit of 0.28e+5Pa stress, said as long as it is in the range of stress values are shown in blue, the maximum range of 2.56e+5Pa~2.91e+5Pa, and reaches the maximum value after the stress to the surrounding gradually become smaller. The results of this analysis, allows us to optimize the design of large diameter non metallic high-speed disk structure, in the back of the design of the disc center position of stiffened plate, stabilize the reinforcement effect of the Large Diameter Non-metallic High-speed Disk[6] . VI. Conclusions In this paper, using fluent-workbench method of fluid solid coupling of large diameter non metallic high- speed disk was studied by numerical simulation, according to the stress distribution is obtained, it is recommended to do some adjustment to the key structural dimensions, reduce stress, so as to achieve the purpose of optimizing the structure. References [1] Wei Deng. Application of Approach Switch [J].PLC&FA, 2012, (02):63-65. [2] GB14048.5—2008/IEC 60947—5: 2006 Low-voltage switchgear and control gear--Part 5-1: Control circuit devices and switching element[S].2008. [3] Simon J. Rees ,Philip Haves. An experimental study of air flow and temperature distribution in a room with displacement ventilation and a chilled ceiling[J]. Building and Environment, 2013, 59:358–368. [4] Zheng Wen, Liangchen Shi, Yiru Ren. The calculation of FLUENTfluid application tutorial [M].BeiJing:Tsinghua University press,2009. [5] Mingxuan Liang. Research on the coupled flow mechanism of wind turbine blade [D]. Shenyang University of Technology,2011. [6] Lin Cai , Hanbing Jiang. Analysis of FSI for mixer blades based on computer simulation [J]. Manufacturing automation, 2012, 34(01):69-71.