Hunt Developments (UK) Limited Literature - Detailing Facilities and Services.

1. Assembly & Packing with Care

2. Hunt Developments Your enterprise and its Our objective is to
provides a subcontract requirements are unique. become a key extension
assembly and packing Why settle for a solution of your own operation’s
service for manufacturers that isn’t? capability, by delivering
and suppliers of medical tangible business benefits
devices and healthcare As no two Hunt customers that include:
products. are the same, our objective
is to provide you with a • Consistently exceeding
capability that’s tailored your expectations in
exactly to your terms of quality, value,
specifications, budgets and service and delivery
timelines. With many years
• A dedicated team,
of experience and diverse
resourced without
expertise to call upon, we
compromise
are always able to offer you
the appropriate course of • State-of-the-art
action. cleanroom facilities
qualified to ISO 14644
Through this highly standards
personal and customised
• The capability to manage
approach, we have
low and high-volume
developed many long-
projects
term, mutually beneficial
relationships with our
• The versatility to perform
customers.
simple and complex
assembly and packing
• Local, national and
international reach from
our secure facilities in the
South of England
Simple packing or complex assembly...
We can fulfil a just-in-time requirement for an
established device or work with you from the
inception of a new project. Either way, we operate
successfully and closely with you as a link in your
production chain or as the unique provider of a full,
end-to-end assembly and packing solution.
BS EN ISO 9001:2000 BS EN ISO 13485:2003
FM 30635 MD 79552

3. 1 6
1
Blister-packed pressure Assembly of flow
monitoring device control apparatus
2 7
Solvent bonding Ultrasonic cleaning of
tubing accessories implants
3 8
Procedure kit assembly Sanitisation using
isopropyl alcohol
4
Trained operator 9
using ultrasonic bath Magnified optical
inspection
5
Medical device
sanitisation
2 3 4
5 6 7 8 9
...either way your options have never been easier.
A selection of our Dedicated cleanroom Assembly capabilities Packing options to suit Maintaining our high
experience of low to production facilities that make the your needs standards, today and
high-risk devices difference tomorrow
• Skincare dressings • Meet the requirements of • Precision assembly • Blister packs • Calibrated instruments
ISO 14644 • TyvekTM pouches
• Tubing assemblies • Ultrasonic cleaning • Bioburden testing
• Monitored for micro-
• Ostomy devices • Sanitisation • Gas-impermeable pouches • Seal integrity testing
organisms and airborne
• Syringes • Solvent bonding • Vacuum packing • Visual inspection
particles
• Urethral catheters • Kit assembly • Nitrogen backfill • Enhanced optical
• Designed specifically for the
inspection
• Hydrocolloid dressings • Precision placement using • Flow-wrapping
processing of all classes of
light-box templates • Precision weigh / count
medical devices
• Neonatal breathing kits • Secondary packing
scales
• Silk-screen printing
• State-of-the-art
• Oesophageal probes • Heat-shrink wrapping
• Torque testing
construction • Collation
• Orthopaedic implants • Liquid and gel filling
• pH testing
• Neurosurgical probes • Custom labelling
ISO Class 6 cleanroom • Variable-frequency lighting
• Barcode labelling chamber
• US Federal Standard class • Batch code jet-printing • Light-boxes and mag-
1,000
• Arrangement of sterilisation lamps
• Air shower entry controls
for operators
Our qualifications for your
peace of mind
ISO Class 7 cleanroom
• Accreditation to ISO
• US Federal Standard class 9001:2000 and ISO
10,000 13486:2003
• FDA registration
Other controlled areas
• Restricted access
• Specialised garments
• Air filtration

4. 11 12
10
13 14
18
15 16 17 18 19
A solution-driven approach to assembly and packing
Controlled environments Specialists in protecting Packing options - for Creating a positive
delivering pure results the integrity of your maximum choice with impact at any stage of
products minimum inconvenience your project
Our facilities are centred on a Our primary asset is our We can clean your devices to Our packing capabilities We have been involved in
variety of contained personnel. The cleanrooms an exacting standard using include thermal impulse major projects from the very
environments offering are staffed by trained and ultrasonic baths, alcohol sealing into bags, blister beginning but are equally at
different levels of cleanliness, experienced teams, and our sanitisation and specialised packs or peelable pouches. home with just-in-time
controlled by high-efficiency philosophy of flexible project drying cabinets. These pouches can be services for nearly-complete
air filtration and classified by management revolves around vacuum-packed or backfilled devices, such as repackaging
their nominal levels of assigning each task to the In addition, macroscopic with inert nitrogen. or corrective rework.
airborne contamination. people with the most particulate contaminants can
appropriate skills. be removed by dry We can also flow-wrap your We excel via a trouble-
We maintain two cleanrooms mechanical techniques, high-volume devices in shooting, problem-solving
to internationally recognised Our expertise is in the including urethane rollers and various pack sizes, airtight or and results-driven approach,
standards suitable for precision assembly of static-dissipative air jets. perforated. whether in the formative
invasive medical devices, as finished devices from stages of a new idea or in
well as other controlled areas supplied components. This Furthermore, our assembly We are, additionally, highly making last-minute
for less rigourous can be as simple as collating and packing of medical competent in simpler adjustments before device
applications. associated items into sets, or devices can utilise packaging packaging methods such as release.
as intricate as assembling materials and sealing clam-shells, polythene grip
complex instrumentation from methods that ensure ongoing bags and point-of-sale
separately-sourced elements. sterile integrity. cartons. We can use your
supplied packaging materials
or source them ourselves on
your behalf, to save you time,
effort and hassle.

5. 10 17
20
Adhesive dressing Syringe assembly
point-of-sale packs
18
11 Flow-wrapped
Stereoscopic syringes
inspection
19
12 Dedicated
Wound care clam- cleanroom staf
shell packing
20-21
13 Device blister packing
Nitrogen backfill
22
pouch packing
Precision assembly
14 using light-box
Vacuum pouch templates
packed implant
23
21
15 Blister-packed
Rotary heat-sealing medical devices
device pouches
24-26
16 Flow-wrapping of
Particulate medical devices in a
contamination controlled environment
removal
22 23 24 25 26
Our commitment to quality, service and customer care
A culture of quality for Optimised for efficiency Extending our service to Customer care from
your complete peace of and accountability do more on your behalf start to finish
mind
We operate in a culture of Our extensive experience in We believe that our role is to Every customer is special to • Secure warehousing
continuous improvement. the control and identification make your job easier. While us and we respect the nature operating your preferred
of distinct batches of we recognise that some of confidentiality requirements. method of stock control, to
Our ISO 13485:2003 and products - including our own requirements may fall outside ensure a smooth and
ISO 9001:2000 quality label printing to produce our area of expertise we are Your enquiry starts a detailed efficient process from
systems ensure that barcodes - enables fast, pleased to work in and proven customer care receipt of materials to
everything we do is focussed simple checking and partnership with others who process, which includes: dispatch of the finished
on your needs. Meanwhile tracking. can provide any specialist device.
our quality assurance team is capabilities needed. • Preparing a feasibility study
involved at every level of We are equipped to handle and process flowchart to • Using only approved
production, from project low volumes (for trials and We will happily fit in with your demonstrate the carriers, supported by our
planning through to delivery prototyping or small discrete supply chain or outsource coordination of materials, own transport system, to
of the finished goods. batches) and high volumes tasks to our own preferred operations and any special ensure your devices are
(for continuous full-scale partners. This could include considerations. available exactly when
Continuous in-process production) giving you additional services such as expected.
inspection is supported by an access to a versatile solution. sterilisation; we have close • Working precisely to your
array of test equipment and a working relationships with the existing specifications or • Optional reports on the
consultant microbiologist so Our cleanrooms operate on a UK’s leading sterilisation assisting you in establishing completion of your order,
that you can select Hunt with zone strategy optimised for organisations. new procedures and ranging from a statement of
total confidence. the flow of operations, protocols. device conformity to a fully
ensuring both efficiency and Our continual investment in itemised analysis of device
controlled segregation of your new technology equipment • Generating a unique batch specification or test results.
devices. ensures we deliver ever- control card, maintaining
improving levels of device full traceability and
processing efficiency. recording all production
data from commencement
to delivery.

6. Designed by www.think-creative.co.uk
Syringes Ostomy Adhesive Tubing Tubes of Probes Catheters Cannulae Neurosurgical Orthopaedic
plasters dressings assemblies saline kits implants
HMB 001 ISS: A © Hunt Developments (UK) Ltd. 2005
From simple packing to complex assembly
This brochure provides a brief insight into how
our enterprise can benefit your business.
For the complete picture contact us now:
T +44 (0)1730 813020
E info@huntdevelopments.co.uk
Hunt Developments (UK) Ltd.
Units 15-18 Holmbush Industrial Estate, Midhurst, West Sussex, GU29 9HX, England
Assembly & Packing with Care
T +44 (0)1730 813020 F +44 (0)1730 815083 E info@huntdevelopments.co.uk W www.huntdevelopments.co.uk