Chemtrols Industries provides flow measurement and process control solutions using ultrasonic flow meters from SICK AG. SICK ultrasonic meters can measure flare gas, emission stack, and process flows. They are durable, accurate, and reliable even in extreme conditions. Chemtrols engineers assist with installation and service of SICK meters to measure flare, stack, and process flows for industries such as oil, gas, petrochemicals and more.

1. Chemtrols Industries Private Limited
From Monitoring to Management of Processes, Utilities and Environment

2. Flow measurement by SICK make Ultrasonic flowmeter
Compiled By
Mr Harshal Revandkar (Engineer , Process Variable)
harshal.revandkar@chemtrols.com
Under the guidance of
Mr Nitin Gupta (Asst VP, Process Variable)

3. Chemtrols Industries Ltd. is a leading
solutions provider in Process Analytics,
Environment and Emission Monitoring,
Flow and Terminal Automation, Process
Instrumentation, Steam Engineering, and
Utility Management Systems.
As a specialized service provider we cater
to various industries like Cement, Steel,
Oil & Gas, Power, Fertilizer, Chemicals &
Petrochemicals etc.
Chemtrols Industries Ltd

4. Flare and Process lines in refineries

5. Where we can measure flow????
•Flare lines
•Emission Stack (Chimney)
•Process Line

6. Why Ultrasonic…..???
Parameter Thermal flow meter Ultrasonic flow meter
Maintenance Require frequent cleaning Frequent cleaning not required
Rangeability 1:50 1:4000
Molecular Weight
measurement
NO YES
Effect of Stream
Composition
Change in composition
affects the thermal
conductivity of Gas
Totally independent of changes
in the stream composition
Evaporation of
Liquid droplets
Takes away heat causing
erroneous results
Liquid droplet formed on the
Ultrasonic transducer does not
affect the signal
Trouble Shooting 4-20 mA output only Provides complete diagnostics
to aid in set-up and trouble
shooting.

7. Lets measure flow by most advanced Ultrasonic technology

8. LAND Instrument
Moore Industries
SICK AG
Flexim
Ametek
Our Principals
For Gas Flow measuring solutions…..

9. In active collaboration with….

10. SICK AG, Germany.
From factory automation to logistics
automation and process automation, SICK
is one of the leading sensor manufacturers.
As a technology and market leader, SICK
provides sensors and application solutions
that create the perfect basis for controlling
processes securely and efficiently,
protecting individuals from accidents, and
preventing damage to the environment.

11. SICK Ultrasonic Flow solution
Flare
FL100 EX RE
FL100 EX S
FL100 EX PR
Emission
FL100 H
FL100 M
FL100 S
FL100 PR
Process
FL600
FL600 Bio

12. Standard operation of plant - small
quantities of flare gas have to be burned
or are used as energy source (depending
on composition)
 In emergency case - very big
quantities of flare gas can occur abrupt
and have to be disposed immediately
What is Flare Gas ????

13. Flare flow meter-cross duct version
FL100 EX S
•Cross-duct high-speed version
For Line size up to 12”
• 90° nozzle installation
• Retractable under process
conditions
•Hermetically sealed stainless
steel and titanium probes
FL100 EX RE
•Cross-duct high-speed
version for exceptionally large
nominal pipe sizes (up to 72”)
• Retractable under process
conditions
• Hermetically sealed stainless
steel and titanium probes

14. FL100 EX PR- Unique Single Probe patented Version
High-speed "probe version“
Up to 72”
Single nozzle installation only
Retractable under process
conditions
Hermetically sealed titanium
probe

15. FL100 EX S Installation

16. FL100 EX RE Installation

17. FL100 EX PR Installation

18. Key Advantages
Performance and durability
Reliable low flow measurements
Works even under extreme conditions
Excellent application reliability
Comprehensive diagnostic functions
Ideal configuration

19. Want more accurate reading??????
Lets have a spool piece in the picture…..
We assure accuracy of 1% of reading by Dual path with spool and 3D modeling

20. Emission Stack (Chimney) Flow measurement
Rugged titanium transducers
(standard) for higher durability
Corrosion resistant probe materials for
use with aggressive Gases
Various probe lengths to meet a wide
range of application conditions
Fully automatic zero and span check
Integral measurement over the entire
stack diameter for representative
measuring results

21. Stack Flow meter

22. Process flow measurement by FL600

23. Key Advantages of FL600
Highly Durable
High Measurement Accuracy (up to 0.02% of
reading)
Maximum Reliability
Measurement by Tiny sensors
Excellent System Integration
Worldwide Approvals
Low Power Consumption

24. Types of FL600

25. FL600 Installed In Field
Tiny Sensors

26. FL600 Bio- Specially designed for Bio gas application

27. Key features of FL600-Bio
Highly efficient titanium
transducers
Reliable operation even at
atmospheric pressure
Suitable for installation according
to ATEX/IECEx
Zone 1 and Zone 2
Bi-directional measurement for
biogas storage

28. Certifications
 ATEX 94/9/EC zone 2
 ATEX 94/9/EC zone 1
 CSA US/C Cl I, Div 1 / Div2; Cl I, zone 1/zone 2
 GOST Russia
 CCOE Nagpur
 DGMS

29. Why us ????
SICK AG has over 20 years of experience with Ultrasonic Flow meter
development and has many units installed in gas applications worldwide.
Chemtrols has been providing Flow metering solutions in INDIA with
Ultrasonic flow meters for over 15 years with factory trained Engineers for
installation & Service assistance.

30. Targeted Customers
Petrochemical industries
Oil industries
Natural gas industries
LPG suppliers
Refineries
Power industries
Blast Furnace

31. Our highly reputed clients
And many more……