This document provides a list of equipment for a 100,000m3 per year autoclaved aerated concrete block production line including details on 41 items of equipment. The total cost is $562,100. Key sections of the production line include raw material preparation, casting, pre-raising, cutting, coding and steaming. Payment terms require 10% downpayment, 40% before delivery of autoclaves and 50% before delivery of remaining equipment. Delivery is 60 days after receipt of downpayment and the quote is valid for 60 days.
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Autoclaved aerated concrete blocks plant
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December 5, 2013
The Production Line of 100,000m³Autoclaved Aerated Concrete Blocks Per Year
No. Name, type & Technical Data Unit Qty
Power
(KW)
Unit price
(USD)
Amount
(USD)
Usage Picture
I Raw material section
1
Jaw Crusher PE250×400
Max.feeder: 230mm,
range of outputs:20-60mm,
Capacity:5-20T/h,
Speed of Eccentric Shaft:275r/min.
set 1 15 4170 4170 Crushing lime
2
Bucket elevator HL250×13.5
The speed of sprocket wheel:
37.5r/min,
lifting capacity:7-10 m³/h.
set 1 5.5 6670 6670 Lifting lime piece
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3
Stock bin φ3×6.5m
V=35 m³
set 1 Storing lime grain
Made by yourself
4 Manual valve Model:φ300
set
1 250 250
Controlling material
speed
5
Electromagnetic vibrating feeder
Model Gz3
Capacity:8-20t/h
set 1 0.2 1045 1045 Feeding Uniform
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6
Ball mill(dry-type)φ1.2×4.5m
Capacity:1.6-5T/h,Feeding size:
≤25mm
Product fineness:15%;Drum
speed :27r/min,effective volume:
5 m3
Reducer ZD-30
set 1 55 22920 22920 Grinding quick lime
7 Grinding head screen set 1 2500 2500 Sieve coarse slag
8 Pulse dust collector, set 2 8 4795 9590 Dedusting
9
Bucket elevator HL250×18m
The speed of sprocket wheel:
47.5r/min,lifting capacity:12-20 m3/h
set 1 7.5 7295 7295
Lifting fine lime to the
bunker
II Casting section
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10
Stock binφ3×11m
V=60m3
set 1 Storing fine lime
Made by yourself
11
Cement siloφ3×11m
V=60m3 set 1 Storing cement
Made by yourself
12
Manually rubber lined butterfly valve
DN300
set 2 250 500
Controlling material
speed
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13
Screw conveyor XL220×6m
rotate speed:60r/min,delivery
capacity:14.8T/h,
set 2 7.5 2295 4590
Conveying
lime,cement to
casting machine
14
Measuring tank for cement and
limeφ1.2×1.5m G=700kg
pc 1 3335 3335 Measuring
15
Slurry measuring tankφ1.2×1.5m
G=3000kg
pc 1 3750 3750 Measuring
16
Pneumatic valve
φ200mm×2
φ273mm×1
pc 3 420 1260
Feeding by
Pneumatic control
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17 Air compressor 0.8 MPa set 1 5.5 1045 1045 Opening valve
18
Screw conveyor XL220×6m
rotate speed:60r/min,delivery
capacity:14.8T/h
set 1 3 2295 2295
Feeding to the
casting machine after
Measuring
19
Casting machine Dia.:1.8m,
Volume:4.0 m³,The diversion barrel
Diameter.:700mm,Mixing blade
diameter.:600mm,Mixing blade
rotation speed:363.2r/min,Air
pressure:0.6Mpa
set 1 22 7500 7500 Mixing slurry
20
Aluminum powder mixer
Diameter.:500×500mm
Volume:V=0.052 m³
set 1 0.75 835 835 Mixing
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21 Batching control system set 6+2 7920 7920
Automatic controlling
and measuring
22 Slurry mixing center systemφ3×2m set 2 7.5+11 2500 5000
Fly ash pulping
23 Submerged pump80YZ80-20 set 3 11 3125 9375 Conveying slurry
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24 Slurry crusher set 1 15 2500 2500 sieving coarse slag
III Pre-raising section
25
Pouring shuttle car(electromotion)
4260×2600×600mm
velocity of approach:8m/min,load
capacity:1500kg
set 1 11 6670 6670
26
Mould
Overall dimensions :
4240×1500×670mm
Inside dimension:
4040×1260×670mm
pc 13 1980 25740 Molding
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27
Pattern mounting plate
Size:4240×1520×1300mm
national standard 10m3 panel
pc 70 1170 81900 Supporting the mould
28
Steam-curing Car
3400×1400×255mm
pc 35 875 30625
Supporting pattern
mounting plate
29 Brace pc 140 20 2800
Supporting the upper
baseplate
IV cutting section
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30
Cutting machine unit JQF-4.0
Longitudinal cutting speed:
V=94.7mm/s,Transverse cutting
speed:V=32.5mm/s,Horizontal
cutting speed reducer:WHX18-25Ⅱ
Crosscutting the reversing speed
reducer:T10-4:1-1-1-R-0 power
breaker:YWZ200/25
set 1 33 62500 62500
Including
crosscutting ,longitud
inally cut etc.
31
ZJ type waste-slurry mixer
φ3×2m
set 1 11 2710 2710
Waste-slurry pulping
after cutting
32
Lifting appliance
Max. Lifting Capacity: 500kg,
rated thrust:100kg,
maximum stroke:300mm.
set 2 0.24 1670 3340
Lifting rough-body for
cutting, marshalling
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33
Bridge type 5T
Double speed double bridge 7m set 1 20.5 11460 11460
Lifting rough-body to
cutting machine
34
Bridge type 10T
Double speed double bridge 7m set 1 20.5 13540 13540
Lifting body to cutting
machine
V. Coding and steaming section
35
Hauling machine Y100L2-4
Length: 39m,
max. Pressure: 40KN,
Reducer: ZQ40-50-Ⅱ-Z
speed ratio: i=48.57
set 2 5.5 1670 3340
Traction
rough-body into
autoclave and out
autoclave
36 Lifting appliance for finished product set 1 1670 1670
Lifting the finished
product to a scooter
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37 Autoclave 2×31.5m pc 3 51040 153120
Steam and
autoclave
rough-body
38 4T Automatic chain furnace set 1 38 45835 45835 Offer heating
39
Bridge type crane(5T)monospar
(single hook and belay )
fly-past: 10.5m,
Working Class: A5,
running speed:20m/min,
set 1 10000 10000
Lifting finished
products, baseplate
to the back lanes
40 Sub-cylinder set 1 1 2085 2085
Distributing Steam
into various pipelines
41 Bridge for two autoclaved kettle set 2 210 420
TOTAL(EXW PRICE): 562100
The machines will be delivered by bulk ship is autoclaved kettle, cutting frame, crane and silo.
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my email: evita@hiimac.com
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Please note the customer can make the silo by themselves and also this process is for your reference, and the exact list will accord to your exact factory
area, if possible, please supply us your drawing, and our engineer will make the drawing for you. For the delivery, when we confirm the list, we can
calculate the number of containers.
Note:
1. Since the contract is valid, the seller should supply basic drawing, installing drawing, and the flowing technical drawing.
2. The seller should send workers to install and adjust the machines, and our workers are also responsible for the training of the buyer's workers, The
buyer should be responsible for each of our technician’s accommodation, meals, round-trip tickets, self-security and 45USD per day abroad.
3. Guarantee terms:All the machines excluding spare parts are guaranteed one year. Spare parts can be replaced on favorably for the buyer.
4. Payment : 10% T/T down-payment, and then 40% TT to our account before delivery the autoclaved kettle, and 50%TT to our account before delivery
the rest machines.
5. Delivery Terms: 60 days after receipt of earnest money.
6. Valid time of quotation: 60 days.