1. Factory Information Report
On
Noman Textile Mills Ltd.
(A concern of Noman Group)
Submitted to
Jahidul Hoque Majumder
Asst. General Manager
Noman Textile Mills Ltd.
Prepared by
Sohel Rana
Production Officer
Weaving Shed-1
2. Abstract
Noman Textile Mills Limited is a modern textile industry based on woven garments production.
My approach was to know and work with all the parameters of each section and practice with
technical experts.
I have the opportunity to work with Noman Textile Mills Limited. I studied the man, machine,
material and planning, grey fabric inspection, finished fabric inspection.
According to the studies in the whole factory i have prepared the following reportand would like
to present as the factory information based on combination of theoretical knowledge and the
practical experiences. The main objective of this is to comprehend the situation and condition of
the factory.
It also enabled me to orient myself with the practical environment which is my place of work.
3. Contents
Project location: ......................................................................................................................................4
Organogram: ...........................................................................................................................................5
Sections:..................................................................................................................................................7
Raw Materials: ........................................................................................................................................7
Product Range:........................................................................................................................................8
Production & Sequence of Operation.......................................................................................................8
Warping Department ...............................................................................................................................9
Direct Warping Section: The Machines description are given in below.................................................9
Sectional Warping Section.................................................................................................................10
Sizing Department.................................................................................................................................11
Machine-1, 3, 4..................................................................................................................................11
Machine-2 .........................................................................................................................................12
Sizing Chemical Use .........................................................................................................................13
Weaving Process ...................................................................................................................................14
Drawing-in, Denting & Knotting Department ....................................................................................14
Weaving department:.........................................................................................................................14
Loom Specifications:.........................................................................................................................14
Shed 01: Tsudacoma:.....................................................................................................................14
Toyota:..........................................................................................................................................16
Shed 02:Dornier Looms.................................................................................................................17
Picanol ..........................................................................................................................................18
Inspection and Mending Department .....................................................................................................19
Maintenance..........................................................................................................................................20
Discussion.............................................................................................................................................21
4. Project location:
Noman Textile Mills Ltd. is a 100% weaving fabric company. This is also a company of Noman
Group. This is the 28th number factory or project of Noman Group. The project is located in
Maouna, Shreepur under the District of Gazipur, about 40 kilometers distance from the
International Airport of Dhaka & about 10 kilometers distance from Gazipur Chowrasta. The
factors of project establishment is given in below:
Transportation system is good.
Energy source is available i.e. Gas, Electricity etc.
Skilled labor is available.
Land is available.
Environment is friendly for textile production.
Buyer is available.
Communication process is good i.e. Mobile, telephone, internet etc.
Fig: Map of location. Fig: Satellite view of project.
5. 5
Organogram:
1. Production (weaving)
Manager
Sr PO/PO
Asst. Production officer
Supervisor
Weaver
Cone boy
2. Sizing and warping
Sr PO/PO
Assistant PO
Supervisor
Sizer/ back sizer
Warper
Cooker
3. Quality
In charge
Quality officer
Asst Q.O.
MachSupervisor
4. Electrical Section
Manager
In charge
Asst. Engg./ Sub A.E
Foreman
Electrician
Helper
5. Mechanical
Manager/ Assistant Manager
Engg/ AE/ SAE
Beam fitter in charge
Beam fitter
Asst. B.F.
6. 6
6. Mending:
In charge
PO/APO
Supervisor
Shift Change:
There are two types of shift system, one type is for the workers and executives and the other shift
system is followed by the managers.
Shift Duration
A 06:00 am to 02:00 pm
B 02:00 pm to 10:00 pm
C 10:00 pm to 06:00 am
General Shift 09:00 am to 06:00 pm
7. 7
Sections:
NTML has different sections. These are following:
Warping
Sizing
Weaving
Inspection and Mending
R&D
Electrical
Mechanical
Generator
Boiler
Administration
Accounts
Store
Warehouse
Security
Raw Materials:
Source of Raw material of yarn for Weaving
Talha Spinning Ltd.
Yesmin Spinning Ltd.
Zubai Spinning Mills Ltd.
Zaber Spinning Mills Ltd.
Salek Textile Ltd.
Ashik Composite Textile Mills Ltd.
8. 8
Product Range:
Plain
Ribstop
Oxford
Bedford cord
Twill
Dobby
Satin
Matt etc.
Production & Sequence of Operation
The fabric production process involves following operations:
Flowchart:
Raw materials: Yarn
Warping
Sizing
Drawing and Denting
Knotting
Weaving
Grey Fabric Inspection and mending
9. 9
Warping Department
There are two types of warping is running here. These are given in below.
1. Direct Warping. 2. Sectional Warping.
Types Of Creel:
1. Horizontal Creel 2. V Creel
Direct Warping Section: The Machines description are given in below.
Machine Name: Benninger
Model: BenDirect 1000
Year: 1999
Machine Type: Direct warping m/c
No. of m/c: 04
Country Origin: Switzerland
M/C RPM: 600-1000
Machine width: Max 1800 mm
Creel Capacity: Mc 01: 728, Mc 02: 728, Mc 03: 770, Mc 04: 840
Creel Type: V and H
Fig: Direct warping machine.
10. 10
Sectional Warping Section
M/C Name: Benninger
Model: CH-9240
M/C Type: Sectional Warping m/c
No. of m/c: 02
Country Origin: Swizerland
RPM: 800-1000
Drum width: 2600 mm
Year: 1999
Creel Capacity: Mc 01: 800, Mc 02: 672
Creel Type: H
Fig: Sectional Warping machine
Fig: Creel
11. 11
Sizing Department
Noman Textile Mills Ltd. has has 04 sizing machines. Here in this industry use 02 types of sizing
machines. All the sizing machine details & its machines specification are given in below.
Machine-1, 3, 4
Brand: Sucker Muller
No. of M/C: 03
Country Origin: Switzerland
Year: 1996
Total Drying Cylinder: 12
Total Size Box: 02
Total Beam Creel: Mc. 01 & 03: 24, Mc 04: 10
Speed: 80 to 100 m/min
Yarn tension: 150 N
Fig: Sucker Muller Sizing Machine
12. 12
Machine-2
Brand: West Point
No. of m/c: 01
Country Origin: USA
Year: 1997
Speed: 80 – 100 m/min
Total Dryer Cylinder: 12
Total Size Box: 02
Yarn tension: 150 N
Beam creel: 24
Fig: West point sizing machine
13. 13
Sizing Chemical Use
Starch:
*Natural Starch – Tapioca Starch
Use: For Coarser type yarn.
*Modified Starch – Penetrose-50 (Maize [Corn] Starch)
Use: For Finer type yarn.
*Jetsize 105
*Jetsize 210
Softener:
*Artificial Waxes (Pinitex-K300)
Use: Make yarn surface smooth.
Bonding Agent:
*Polyvinyl Alcohol Resin (PVA-217PK)
Use: Increase starch stability with yarn.
*Elastex-3040
Use: Increase starch stability with yarn.
*Size CA
Use: Increase starch stability with yarn.
14. 14
Weaving Process
Drawing-in, Denting & Knotting Department
After finishing the sizing process, when the weaver beam is completely ready, it is necessary to
mount this beam on the loom machine for weaving. There are two processes which are done
before mounting the beam.
These are:
Drawing-in & Denting.
Warping tying or knotting.
Weaving department:
Weaving Shed Loom No.
Shed 01 142
Shed 02 96
Loom Specifications:
Shed 01: Tsudacoma:
Machine Brand: Tsudacoma
No of Machines: 132
Model: 205 and 205i, Zax 205i
Width: 190 cm, 280 cm, 330 cm
RPM: 400 to 480
Selvedge: Tuck In and Leno
Picking: Airjet
Shedding: Zax: Dobby shedding, Others: Positive cam shedding
Heal frame capacity: 6
IRO capacity: 2
Reed space: 75, 110, 130 cm
19. 19
Inspection and Mending Department
Fabric batcher is set at the back side of machine equipped with rollers which provides fabric
unwinding. Inspection table is laminated white to enhance the defect identification. Four tube
lights are provided to optimize the lighting. Measuring counter is provided in front of the
inspection table for controlling length. It has forward, reverse, start and stop button controls.
Inspection is carried out on slanting glass plate table. The cloth is pulled over the glass plate by a
variable speed motor. After that the fabric is mended as much as possible.
Inspection Machines: Conventional : 07 ; Modern: 02
Mending Station: 29 tables
Folding Machine: 03
Fig: Inspection.
Fig: Folding machine.
20. 20
Maintenance
Electrical Maintenance – preventive and corrective.
Mechanical Maintenance – preventive and corrective.
Tools & equipments:
1. Screw Driver.
2. Mechanical tool box.
3. Cutter.
4. Digital Multi Meter
5. Heating Shoulder
6. Hammer
Preventive Maintenance
Preventive Maintenance is a predetermined routine activity to ensure on time inspection or
checking of facilities to uncover conditions that may lead to production break downs or harmful
depreciation.
Corrective Maintenance or Break down Maintenance
In this case, repairs are made after the equipment is out of order it cannot perform its normal
function.
21. 21
Discussion
Noman textile mills ltd lack modern machines. Most of the machines in this factory are decades
old which are to be maintained very very carefully during production otherwise there is a tend to
rise in faulty products.
With the building of new shed it is hoped that the production of this factory will increase in a
greater scale and raise the goodwill of this factory among buyers.
The overall environment of the factory is satisfactory, in terms of administrative and project
related personnel.
The R&D department are working with significant responsibility to looking after the
development of new products demanded. Quality department are also working their best to check
the quality of fabrics and find any faults to make it possible to deliver maximum fault free
problems.
The organizational system must be through continuous development to meet the current class of
international quality textile production facility.
