IRJET - Mathematical Modelling to Predict Bead Geometry and Shape Relationshi...
Resume
1. CURRICULUM VITAE
Prithviraj Nagpure
Email- nagpure.prithvi@gmail.com
Mobile-08930111814
Role-Senior Engineer-Manufacturing (Fabrication & welding-Shop floor)
Company –Indian Sugar &General Engineering Corporation (ISGEC).
Division-Fabrication&welding of Process Equipment (Pressure Vessel, Boiler Drum (steam
&mud drum), Heat Exchanger, condenser)
Products-Pressure Vessel, Boiler Drum, Heat Exchanger, Cement Machineries, and Hydro
project Machineries, Structures, Pelton Turbine, Condenser, Tubes and Pipes
Experience- 15/05/2013 to Present.
Key skills &Core Strength.1) Manufacturing-fabrication&welding 2) Production control 3)
Development of in-house manufacturing process 4) Material evalution&staffe development
4) Process quality 5) Process improvement 6) Team leadership 7) Shop floor operation 8) 5s
&lean manufacturing 9) In process planning for preparatory work 10) Production management
11) Problem solving 12) New product management& Efficiency enhancement 13) Material
handling 14) In process NDT 15) Inventory controls 16) Productivity improvement 17) Safety 18)
Subcontracting.19) Product process planning 20) Drawing interoperates.
Job Responsibilities:
1. Operational knowledge of sequence of manufacturing process, fabrication
process, welding process.
2. Material issuing, material identification, marking as per drawing, cutting by
plasma, gas cutting, grinding, rolling in bend roll, weld edge preparation.
3. SAW welding, NDT Clearance, machining of weld edge.
4. Long seamand clseamset up, nozzle marking, opening cutting, nozzle set up,
external, internal set up.
2. 5. Coordinate with inspector for stage and final inspection.
6. Allotment welders, fitters, gas cutters, grindermans.
7. Welding of all nozzles and external/internals by SMAW,MIG,TIG,FCAW,GTAW
8. Requisition for inspection and maintenance.
9. Dish end set up and welding.
10. Stress relieving, hydro test, air test.
11. Tub sheet machining, Skelton set up, tie rod set up, tubes insertion, TTJ
Welding, expansions, TUBE bundle insertion.
12. Nitrogen purging, leak test ,helium leak test, shot blasting,painting,despatch
13. Familiar with various national and international materials
specifications,IS2062GR.A,B,C,SA516GR.70,SA387GR22CL2,SA336GR22CL2,2CR
OME 1/2MOLLY,2.25 CROME 1MOLLY,SA308,SA316,SA309.
14. Familiar with national and international codes ASME IX, ASME SECTION1,
ASMESEC.VIII, TEMACLASSR, IBR1950, DIN7167, AWSDI.I, IS standard.
15. Manage critical machines and resources planning on shop floor.
16. Incoming, In process fabrication (Dimensionally, Visually)
17. Welding( SMAW,SAW,FCAW,GTAW,GMAW,CO2,MIG,TIG,MAG)&NDT/DT
Dealing with third party on shop floor.
18. Drawing, Codes, ITP and QAP.
19. Monitoring and ensure correctness of welding process and parameter as per
WPS and strict adherence of welding parameter.
20. Optimum utilization of machines, materials, methods to reduce manpower
requirement.
21. Meet quality requirements of the customers and ensure reduction of cost.
22. 1G,2G,3G,4G,5G,6G,IF,2F Position of welding.
23. PMI, Verification of test certificates before PCR.
24. WPS, PQR, WPQR.
3. 25. Knowledge of various measuring instrument and machines such as Dumpy level,
Universal Testing Machines, Impact Testing Machines, Vernier caliper,
Micrometer. Dial Indicator, Height Gauge, Measuring Tape, Bevel Protractor etc.
26. PWHT, ISR,SR.REROLLING,PREHEAT, POSTHEAT.
27. MOCKUPTEST, COPPERSULPHATETEST, FERRITE TEST, CLLADING BY SAW AND
MANUAL.
28. WELDING RECORDS,HARDNESS TEST.
29. Testing-Tensile test, Bend test, Charpy v notch, Izod, Micro etching, Hammer
Break test, Impact test.
30. CJP, PJP, Fillet, Plug weld.
31. Material knowledge (S 275 JR,IS 2062,ASTM A 516 Grade 70,fe 440 B, Fe 490 B,
IS 2002,C45,AISI 308,AISI 309,AISI 410)
32. Machining symbols AISI.
33. ASME II,IS 7215,IS 2102,IS 813,IS 9595,IS 5623,IS 814,IS 816,IS 7149,ASME II C,IS
1852,ISO 2768,DIN 7167.
34. Weld plan, weld map.
35. Control welding and fabrication parameter.
36. Inspection of welding sequence provide for minimize distortion, Residual
stresses in fabricated member and structure.
37. Deposition technique, Degree of constraint.
38. Specified filler alloy, welding consumables.
39. ISO9001, ISO 14001, OHASAS 18001, QMS.
40. Eddy current test, Flaring, Plug test and Flattening test.
41. 5S Activities Lean manufacturing, Tool shop.
42. Rolling, Bending, fitting, Straightens, Cutting, Grinding, Hard facing knowledge.
43. Electrodes. Preheating, post heat, interpass temp.
44. NCR &DCR Raise, corrective and preventive action.
45. Responsible to maintain record of all the Fitters , Gas cutter(HAND/PSL),
Welders ,Operators & issuing tools tackles with a track record of calibration
4. 46. Responsible for EOT crane base safe handing with different lifting tools and
tackles
47. Responsible for Maintaining the workmen training for up gradation of skill
and multi skill in training center and rendering training to all the Fitters ,
Gas cutters(HAND/PSL), Operators in the Workshop.
48. To coordinate job with Contractor & Stores in the Workshop to ensure
correct usage of consumables as per the approved procedure as well as
wastage are in control.
49. Experience in operation related to tube bending, plate bending, panel
welding, development and layout pipe & tubes as per drawing and other
technical sheet. Preparing the Repair /Rework procedure in conjunction
with Inspection Engineer for preparing Supplementary QCP/ Inspection
Check list.
50. Handling independently workshop activities like fabrication, welding
assembly etc
Previous experience-
22/10/2007 to 15/05/2013
Jaiprakash associates ltd (Heavy Engineering Workshop Division), Rewa (MP) as an Engineer
Manufacturing (fabrication & welding).
1. Manufacturing- fabrication/welding of stacker reclaimer, kiln shell, raw mill,
coal mill, pelt on wheel repairing, material handling equipment.
20/02/2006 to July 2007.
Sandvik Asia ltd (Material Technology), Ahmadabad Seamless stainless steel tubes and pipe
division as a production technologist cum quality inspector.
1. Pilgering.
2. Cold rolling.
3. Hot finishing (Extrusion).
4. Annealing/pickling/passivation.
Education Profile-
1. Diploma in Mechanical Engineering fromMSBTE Mumbai in 2004 with 72.38%
2. HSSC in science stream from Nagpur board in 2001 with 51.17%.
3. SSC from Nagpur board in 1998 with 60%.
5. Training-
1. Welding training-Adore welding ltd Rewa (MP).
2. Weldon Services Pune.
3. QMS, ISO9001 in IIM Ahmadabad.
4. Abroad training in European country of Pilgering, Rolling mill, Testings, Tubes and Pipes.
Computer literacy-
1. Certificates in Information technology.
2. MS Office,
3. SAP, ERP.
Willing to Relocate-Yes.
Willing to Travel-Yes
Notice period-3 Month.
Cost to the company-6.0 Lac/Annum.
Expected CTC-As per company rule.
Personal information-
Name-Prithviraj Nagpure.
Address-At and Post- Pandharabodi, Taluka and District-Gondia, State-Maharashtra, PIN-
441614.
Languages known- English, Hindi, Marathi.
Date of birth- 01/02/1983.
Height-5 feet 6 inches.
Mobile-08930111814.
Passport No-F7123566.
Email nagpure.prithvi@gmail.com
6. Declaration-I declare that above information is loyal to the best of my knowledge and belief.
Place-
Date-Signature-