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Module 3
Steam Nozzle and Turbines
Consider a non-viscous liquid in streamline flow through a
tube AB, of varying cross-section.
Let A1 and A2 be the area of cross-section at A and B
respectively.
Equations of Continuity
The volume of water entering A per second = A1V1
Volume = Area x distance
where V1 is the velocity of the flow of liquid at A
Assuming there is no loss of liquid in tube and for
free steady flow,
Mass of liquid entering per second at A= Mass of
liquid leaving per second at B
or AV = constant.
This is the equation of continuity.
Steam Nozzle
Steam nozzle is an insulated passage of varying cross-
sectional area through which heat energy
(Enthalpy), pressure of steam is converted into
kinetic energy.
Steam Nozzle
Functions of Nozzle :-
1) The main function of the steam nozzle is to convert
heat energy to kinetic energy.
2) To direct the steam at high velocity into blades of
turbine at required angle.
Applications :-
1) Steam & gas turbines are used to produces a high
velocity jet.
2) Jet engines and rockets to produce thrust
(propulsive force)
Types of Nozzles
1) Convergent nozzle
2) Divergent nozzle
3) Convergent - Divergent nozzle
Convergent nozzle
β€’ It is a nozzle with large entrance and tapers
gradually to a smallest section at exit.
β€’ It has no diverging portion.
Divergent nozzle :-
It is a nozzle with small entrance and tapers
gradually to a large section at exit.
It has no converging portion at entry.
β€’ Convergent - Divergent nozzle :-
β€’ Convergent - divergent nozzle is widely used in steam
turbines.
β€’ The nozzle converges first to the smallest section and then
diverges up to exit.
β€’ The smallest section of the nozzle is called throat.
β€’ The divergent portion of nozzle allows higher expansion
ratio i.e., increases pressure drop.
Convergent - Divergent nozzle
β€’ The taper of diverging sides of the nozzle
ranges from 60 to 150 .
β€’ if the taper is above 150 turbulance is
increased.
β€’ However if it is less than 60, the length of the
nozzle will increases
Mach number
β€’ The ratio of speed of an object moving through a fluid and
the local speed of sound.
Where,
β€’ M is the Mach number, v is the velocity of the source
relative to the medium, and vsound is the speed of sound in
the medium.
β€’ Mach number varies by the composition of the surrounding
medium and also by local conditions, especially
temperature and pressure.
Mach number
β€’ M< 1 , the flow is called subsonic.
β€’ M=1, the flow is called sonic.
β€’ M>1, the flow is called supersonic.
β€’ M>5, the flow is called hypersonic.
Steam turbine
Classification of Steam Turbine
Steam turbines are classified according to :
Principle of action of steam Method of governing
a. Impulse turbine a. Throttle
b. Reaction turbine b. Nozzle
Direction of steam flow c. By-pass
a. Axial d. Combination of throttle , nozzle
b. Radial by pass
c. Tangential
Number of pressure stages
a. Single stage
b. Multi stage
Impulse turbine
Impulse turbine
β€’ Impulse turbine is a type of steam turbine where the rotor
derives its rotational force from the impact force, or the
direct push of steam on the blades.
β€’ The impulse turbine was first built in 1883 by the Swedish
engineer De Laval.
β€’ The impulse turbine consists of a rotor mounted on a shaft
that is free to rotate.
β€’ Attached to the rotor are a set of curved blades. Nozzles
then direct the high pressure and high temperature steam
towards the blades of the turbines.
β€’ The blades catch the impact force of the rapidly moving
steam and rotate from this force.
β€’ Below is a simple diagram of impulse turbine blades
(1) The steam first enters the
impulse turbine through a
fixed Nozzle.
(2) The steam strikes the blades
that are free to rotate with a
strong enough force to move
the blades.
(3) The steam exits the blade
towards the condensing system
of the steam turbine generator
system.
(4) The direction of the blades due to the force of
steam.
Reaction turbine
β€’ A reaction turbine is a type of steam turbine that works
on the principle that the rotor spins, as the name
suggests, from a reaction force rather than an impact
or impulse force.
β€’ In a reaction turbine there are no nozzles to direct the
steam like in the impulse turbine.
β€’ Instead, the blades that project radially from the outer
edge of the rotor are shaped and mounted so that the
shape between the blades, created by the cross-
section, create the shape of a nozzle. These blades are
mounted on the revolving part of the rotor and are
called the moving blades.
Reaction turbine
β€’ The fixed blades, which are the same shape as the
moving blades, are mounted to the outer casing
where the rotor revolves and are set to guide the
steam into the moving blades.
β€’ Below is a simple diagram of reaction turbine
blades:
(1) The steam enters through
a section of curved blades in a
fixed position.
(2) The steam then enters the
set of moving blades and
creates enough reactive force
to rotate them,
(3) The steam exits the
section of rotating blades.
(4) The direction of rotation.
Reaction turbine
β€’ There are three main forces that act to move a reaction
turbine.
β€’ First, from the reactive force that is created on the
moving blades as it expands and increases in velocity
as it moves through the nozzle shaped spaces between
the blades.
β€’ Second, from the reactive force produced on the
moving blades as the steam passes through and
changes directions.
β€’ Third, and to a lesser extent, from the impact force of
the steam on the blades helps rotate the reaction
turbine.
Difference between Impulse and
Reaction Turbine
1. In impulse turbine, there are nozzle and moving blades
are in series while there are fixed blades and moving
blades are present in Reaction turbine (No nozzle is
present in reaction turbine).
2. In impulse turbine pressure falls in nozzle while in
reaction turbine in fixed blade boiler pressure falls.
3. In impulse turbine velocity (or kinetic energy) of steam
increases in nozzle while this work is to be done by fixed
blades in the reaction turbine.
4. Compounding is to be done for impulse turbines to
increase their efficiency while no compounding is
necessary in reaction turbine.
5. In impulse turbine pressure drop per stage is more than
reaction turbine.
Difference between Impulse and
Reaction Turbine
6) Not much power can be developed in impulse
turbine than reaction turbine.
7)Efficiency of impulse turbine is lower than
reaction turbine.
8)Impulse turbine requires less space than reaction
turbine.
9)Blade manufacturing of impulse turbine is not
difficult as in reaction turbine it is difficult.
Compounding of steam turbines
β€’ Compounding of steam turbines is the method in
which energy from the steam is extracted in a
number of stages rather than a single stage in a
turbine.
β€’ A compounded steam turbine has multiple
stages i.e. it has more than one set of nozzles and
rotors, in series, keyed to the shaft or fixed to the
casing, so that either the steam pressure or the
jet velocity is absorbed by the turbine in number
of stages.
Compounding of steam turbines
β€’ As we have seen , if the high velocity steam is allowed
to flow through one row of moving blades, it produces
a rotor speed of about 30000 r.p.m. which is too high
for practical use.
β€’ Not only this, the leaving loss is also very high.
β€’ It is therefore essential to incorporate some
improvements in the simple impulse turbine for
practical use and also to achieve high performance.
β€’ This is possible by making use of more than one set of
nozzles, blades, rotors, in a series, keyed to a common
shaft.
Compounding of steam turbines
β€’ So that either the steam pressure or the jet
velocity is absorbed by the turbine in stages.
β€’ The leaving loss also will be less.
β€’ This process is called compounding of steam
turbine.
Types of compounding
β€’ In an Impulse steam turbine compounding can
be achieved in the following three ways: -
β€’ 1. Velocity Compounding
β€’ 2. Pressure Compounding
β€’ 3. Pressure-Velocity Compounding
Velocity Compounding
β€’ The velocity compounded Impulse turbine was first proposed
by C G Curtis to solve the problem of single stage Impulse
turbine for use of high pressure and temperature steam.
β€’ The rings of moving blades are separated by rings of fixed
blades. The moving blades are keyed to the turbine shaft and
the fixed blades are fixed to the casing.
β€’ The high pressure steam coming from the boiler is expanded
in the nozzle first. The Nozzle converts the pressure energy of
the steam into kinetic energy
β€’ It is interesting to note that the total enthalpy drop and
hence the pressure drop occurs in the nozzle. Hence, the
pressure thereafter remains constant.
β€’ This high velocity steam is directed on to the first set (ring) of
moving blades. As the steam flows over the blades, due the
shape of the blades, it imparts some of its momentum to the
blades and losses some velocity.
Velocity Compounding
β€’ Only a part of the high kinetic energy is absorbed by these
blades. The remainder is exhausted on to the next ring of
fixed blade.
β€’ The function of the fixed blades is to redirect the steam
leaving from the first ring moving blades to the second ring of
moving blades. There is no change in the velocity of the
steam as it passes through the fixed blades.
β€’ The steam then enters the next ring of moving blades; this
process is repeated until practically all the energy of the
steam has been absorbed.
β€’ A schematic diagram of the Curtis stage impulse turbine, with
two rings of moving blades one ring of fixed blades is shown
in figure 1. The figure also shows the changes in the pressure
and the absolute steam velocity as it passes through the
stages.
β€’ where,
β€’ Pi = pressure of steam at inlet
β€’ Vi = velocity of steam at inlet
β€’ Po = pressure of steam at outlet
β€’ Vo = velocity of steam at outlet
β€’ In the above figure there are two rings of moving
blades separated by a single of ring of fixed blades.
β€’ As discussed earlier the entire pressure drop occurs
in the nozzle, and there are no subsequent pressure
losses in any of the following stages. Velocity drop
occurs in the moving blades and not in fixed blades.
Advantages
β€’ Velocity compounded impulse turbine requires a
comparatively small number of stages due to
relatively large heat drop per stage.
β€’ Due to small number of stages the initial cost is
less.
β€’ In two or three row wheel, the steam
temperature is sufficiently low, hence a cast iron
cylinder may be used , thus saving material cost.
Disadvantages
β€’ The velocity compounded impulse turbine has
low efficiency and high steam consumption.
Pressure compounded
β€’ The pressure compounded Impulse turbine is also called as Rateau
turbine, after its inventor. This is used to solve the problem of high
blade velocity in the single-stage impulse turbine.
β€’ It consists of alternate rings of nozzles and turbine blades. The
nozzles are fitted to the casing and the blades are keyed to the
turbine shaft.
β€’ In this type of compounding the steam is expanded in a number of
stages, instead of just one (nozzle) in the velocity compounding.
β€’ It is done by the fixed blades which act as nozzles. The steam
expands equally in all rows of fixed blade. The steam coming from
the boiler is fed to the first set of fixed blades i.e. the nozzle ring.
The steam is partially expanded in the nozzle ring.
β€’ Hence, there is a partial decrease in pressure of the incoming
steam. This leads to an increase in the velocity of the steam.
Therefore the pressure decreases and velocity increases partially
in the nozzle.
Pressure compounded
β€’ This is then passed over the set of moving blades. As the
steam flows over the moving blades nearly all its velocity is
absorbed. However, the pressure remains constant during this
process.
β€’ After this it is passed into the nozzle ring and is again
partially expanded. Then it is fed into the next set of moving
blades, and this process is repeated until the condenser
pressure is reached.
β€’ This process has been illustrated in figure 3.
β€’ where, the symbols have the same meaning as given above.
β€’ It is a three stage pressure compounded impulse turbine.
Each stage consists of one ring of fixed blades, which act as
nozzles, and one ring of moving blades. As shown in the
figure pressure drop takes place in the nozzles and is
distributed in many stages.
Disadvantages of Pressure
Compounding
β€’ The disadvantage is that since there is
pressure drop in the nozzles, it has to be made
air-tight.
β€’ They are bigger and bulkier in size
Pressure-Velocity compounded
Impulse Turbine
β€’ It is a combination of the above two types of
compounding. The total pressure drop of the steam is
divided into a number of stages.
β€’ Each stage consists of rings of fixed and moving blades.
Each set of rings of moving blades is separated by a
single ring of fixed blades.
β€’ In each stage there is one ring of fixed blades and 3-4
rings of moving blades. Each stage acts as a velocity
compounded impulse turbine.
β€’ The fixed blades act as nozzles. The steam coming from
the boiler is passed to the first ring of fixed blades,
where it gets partially expanded.
Pressure-Velocity compounded
Impulse Turbine
β€’ The pressure partially decreases and the velocity
rises correspondingly. The velocity is absorbed by
the following rings of moving blades until it
reaches the next ring of fixed blades and the
whole process is repeated once again.
β€’ This process is shown diagrammatically in figure
5.
β€’ where, symbols have their usual meaning.
Governing
β€’ Steam turbine governing is the procedure of controlling the
flow rate of steam into a steam turbine so as to maintain its
speed of rotation as constant.
β€’ The variation in load during the operation of a steam turbine
can have a significant impact on its performance.
β€’ In a practical situation the load frequently varies from the
designed or economic load and thus there always exists a
considerable deviation from the desired performance of the
turbine.
β€’ The primary objective in the steam turbine operation is to
maintain a constant speed of rotation irrespective of the
varying load. This can be achieved by means of governing in a
steam turbine.
Throttle governing
β€’ In throttle governing the pressure of steam is reduced at the
turbine entry thereby decreasing the availability of energy.
β€’ In this method steam is allowed to pass through a restricted
passage thereby reducing its pressure across the governing
valve.[
β€’ The flow rate is controlled using a partially opened steam
control valve. The reduction in pressure leads to a throttling
process in which the enthalpy of steam remains constant,
β€’ Low initial cost and simple mechanism makes throttle
governing the most apt method for small steam turbines. The
mechanism is illustrated in figure 1.
β€’ The valve is actuated by using a centrifugal governor which
consists of flying balls attached to the arm of the sleeve.
Throttle governing
β€’ A geared mechanism connects the turbine shaft
to the rotating shaft on which the sleeve
reciprocates axially.
β€’ With a reduction in the load the turbine shaft
speed increases and brings about the movement
of the flying balls away from the sleeve axis.
β€’ This result in an axial movement of the sleeve
followed by the activation of a lever, which in
turn actuates the main stop valve to a partially
opened position to control the flow rate.
Nozzle governing
In nozzle governing the flow rate of steam is regulated by
opening and shutting of sets of nozzles rather than regulating
its pressure.
β€’ In this method groups of two, three or more nozzles form a
set and each set is controlled by a separate valve.
β€’ The actuation of individual valve closes the corresponding set
of nozzle thereby controlling the flow rate.
β€’ In actual turbine, nozzle governing is applied only to the first
stage whereas the subsequent stages remain unaffected.Since
no regulation to the pressure is applied.
β€’ Figure 2 shows the mechanism of nozzle governing applied to
steam turbines. As shown in the figure the three sets of
nozzles are controlled by means of three separate valves.
By pass governing
β€’ Occasionally the turbine is overloaded for
short durations.
β€’ During such operation, bypass valves are
opened and fresh steam is introduced into the
later stages of the turbine.
β€’ This generates more energy to satisfy the
increased load.
β€’ The schematic of bypass governing is as
shown in figure3.
A
B
d
By pass governing
β€’ The total amount of steam entering the turbine passes
through the valve A which is under the control of speed
governor.
β€’ B is a nozzle box or steam chest .
β€’ For all loads greater than the economic load , a by pass
valve c is opened, allowing steam to pass from the first
stage nozzle box in to the steam belt D and so in to the
nozzle of downstream stage.
β€’ The valve c is designed such that it is not opened until
the lift of the valve a diminishes.
β€’ The by pass valve c remains under control of a speed
governor for all loads within its range.
Losses in turbine
1) Nozzle loss
It is important loss in impulse turbine , which occurs
when the steam flows through the nozzle.
This loss takes place due to friction in the nozzle.
2) Blade friction loss
It is important loss in both the impulse and reaction
turbines, which occurs hen steam glides over the
blades.
This loss takes place due to friction of surface of blades.
As a result of blade friction, the relative velocity of steam
is reduced while gliding over the blade.
Losses in turbine
3) wheel friction loss
It occurs when the turbine wheel rotates in
steam.
This loss takes place due to resistance offered by
the steam to the moving turbine wheel or
disc.
As a result of this loss, the turbine wheel rotates
at a lower speed.
Losses in turbine
4) Mechanical friction loss
It is loss in both turbine, which occurs due to
friction between the shaft and wheel bearing as
well as regulating the valves.
This loss can be reduced by lubricating the moving
parts of turbine.
5) Leakage loss
It is loss in both turbines, which occurs due to
leakage of steam at each stage to the turbine,
blade tips.
Losses in turbine
6) Moisture loss
It is loss in both the turbines, which takes place due
to moisture present in the steam.
This loss occurs when the steam, passing through
lower stages, becomes wet.
The velocity of water particles is less than steam.
As a result of this , the steam has to drag the water
particles, which reduces the kinetic energy of the
steam.
Losses in turbine
7) Radiation losses
It is a loss in both the turbines, which takes place
due to difference of the temperature between
the turbine casing and the surrounding
atmosphere.
This is reduces by properly insulating the turbine.
8) Governing loss
It is loss in both the turbines, which occurs due to
throttling of the steam at main stop valve of the
governor.
Efficiencies of Steam Turbine
(i) Blade coefficient: It is also known as nozzle velocity coefficient. The losses in the
flow over blades are due to friction, leakage and turbulence. Blade coefficient is the
ratio of the velocity at the exit to the velocity at the inlet of the blade. i.e.,
π‘ͺ 𝒃 =
𝑽 π’“πŸ
𝑽 π’“πŸ
=
𝑽 𝟐
𝑽 𝟏
(ii) Nozzle efficiency: It is defined as the ratio of actual enthalpy change per kg of
steam to the isentropic enthalpy change per kg of steam. i.e.,
𝜼 𝒏 =
πœŸπ’‰
πœŸπ’‰β€²
For impulse turbine,
𝜼 𝒏 =
𝟏
𝟐
𝑽 𝟏
𝟐
πœŸπ’‰β€²
For reaction turbine the stator efficiency is,
𝜼 𝒑 =
𝟏
𝟐
𝑽 𝟏
𝟐
βˆ’
𝟏
𝟐
(𝑽 π’“πŸ
𝟐
βˆ’ 𝑽 π’“πŸ
𝟐
)
πœŸπ’‰β€²
(iii) Diagram efficiency: It is also known as blade efficiency or rotor efficiency. It is
defined as the ratio of work done per kg of steam by the rotor to the energy available
at the inlet per kg of steam. i.e.,
𝜼 𝒃 =
π’˜
𝒆 𝒂
=
π‘Όπš«π‘½ 𝒖
𝒆 𝒂
For impulse turbine, 𝑒 π‘Ž =
1
2
𝑉1
2
For reaction turbine, 𝑒 π‘Ž =
1
2
𝑉1
2
βˆ’
1
2
(π‘‰π‘Ÿ1
2
βˆ’ π‘‰π‘Ÿ2
2
)
(iv) Stage efficiency: It is defined as the ratio of work done per kg of steam by the rotor
to the isentropic enthalpy change per kg of steam in the nozzle. i.e.,
𝜼 𝒔 =
π’˜
πœŸπ’‰β€²
For impulse turbine,
𝜼 𝒔 =
π‘Όπš«π‘½ 𝒖
𝟏
𝟐
𝑽 𝟏
𝟐
Γ—
𝟏
𝟐
𝑽 𝟏
𝟐
πœŸπ’‰β€²
Or, πœ‚ 𝑠 = πœ‚ 𝑏 Γ— πœ‚ 𝑛
For reaction turbine,
𝜼 𝒔 =
π‘Όπš«π‘½ 𝒖
𝟏
𝟐
𝑽 𝟏
𝟐
βˆ’
𝟏
𝟐
(𝑽 π’“πŸ
𝟐
βˆ’ 𝑽 π’“πŸ
𝟐
)
Γ—
𝟏
𝟐 𝑽 𝟏
𝟐
βˆ’
𝟏
𝟐 (𝑽 π’“πŸ
𝟐
βˆ’ 𝑽 π’“πŸ
𝟐
)
πœŸπ’‰β€²
Or, πœ‚ 𝑠 = πœ‚ 𝑏 Γ— πœ‚ 𝑝
De’ Laval Turbine (Single Stage Axial
Flow Impulse Turbine)
Fig. Combined velocity diagram for an axial flow impulse turbine
Energy transfer for an axial flow turbine,
𝒆 = π’˜ = π‘Όπš«π‘½ 𝒖 = 𝑼(𝑽 π’–πŸ + 𝑽 π’–πŸ)
From velocity diagram, 𝑽 π’–πŸ + 𝑽 π’–πŸ = 𝒙 𝟏 + 𝑼 + 𝒙 𝟐 βˆ’ 𝑼 = 𝒙 𝟏 + 𝒙 𝟐
Or,
𝑽 π’–πŸ + 𝑽 π’–πŸ = 𝑽 π’“πŸ π’„π’π’”πœ· 𝟏 + 𝑽 π’“πŸ π’„π’π’”πœ· 𝟐
𝑉𝑒1 + 𝑉𝑒2 = π‘‰π‘Ÿ1 π‘π‘œπ‘ π›½1 1 +
π‘‰π‘Ÿ2 π‘π‘œπ‘ π›½2
π‘‰π‘Ÿ1 π‘π‘œπ‘ π›½1
= 𝒙 𝟏 𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
Where π‘ͺ 𝒃 =
𝑽 π’“πŸ
𝑽 π’“πŸ
, blade velocity coefficient
𝑽 π’–πŸ + 𝑽 π’–πŸ = 𝑽 π’–πŸ βˆ’ 𝑼 𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
= (𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼) 𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
Then,
π’˜ = 𝑼(𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼) 𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
Blade or rotor efficiency is given by,
𝜼 𝒃 =
π’˜
𝒆 𝒂
=
𝑼(𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼)
𝟏
𝟐 𝑽 𝟏
𝟐
𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
𝜼 𝒃 = 𝟐
𝑼
𝑽 𝟏
π’„π’π’”πœΆ 𝟏 βˆ’
𝑼 𝟐
𝑽 𝟏
𝟐
𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
𝜼 𝒃 = 𝟐(π‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐
) 𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
Where 𝝋 =
𝑼
𝑽 𝟏
, blade speed ratio
THE CONDITION OF MAXIMUM BLADE EFFICIENCY IN A SINGLE STAGE IMPULSE TURBINE
(VTU, Jan/Feb-03)
The blade efficiency for single stage impulse turbine is given by,
𝜼 𝒃 = 𝟐(π‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐) 𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
The variation of
blade efficiency vs. speed ratio
The slope for maximum blade efficiency is,
π’…πœΌ 𝒃
𝒅𝝋
= 𝟎
𝑑
π‘‘πœ‘
2(πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2
) 1 + 𝐢 𝑏
π‘π‘œπ‘ π›½2
π‘π‘œπ‘ π›½1
= 0
2 π‘π‘œπ‘ π›Ό1 βˆ’ 2πœ‘ 1 + 𝐢 𝑏
π‘π‘œπ‘ π›½2
π‘π‘œπ‘ π›½1
= 0
𝝋 𝒐𝒑𝒕 =
π’„π’π’”πœΆ 𝟏
𝟐
The optimum speed ratio is
the speed ratio at which the
blade efficiency is the
maximum.
For a single stage impulse turbine, prove that the maximum blade efficiency is given by
𝜼 𝒃,π’Žπ’‚π’™ =
𝒄𝒐𝒔 𝟐 𝜢 𝟏
𝟐
𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
, where π‘ͺ 𝒃 =
𝑽 π’“πŸ
𝑽 π’“πŸ
, Ξ±1 is speed ratio, Ξ²1 and Ξ²2 are rotating
blade angles at inlet and exit, Vr1 and Vr2 are relative velocities at inlet and exit. (VTU,
Dec-08/Jan-09)
The blade efficiency for single stage impulse turbine is given by,
𝜼 𝒃 = 𝟐(π‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐) 𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
When 𝝋 =
π’„π’π’”πœΆ 𝟏
𝟐
, the blade efficiency is the maximum, therefore
𝜼 𝒃,π’Žπ’‚π’™ = 𝟐
π’„π’π’”πœΆ 𝟏
𝟐
π’„π’π’”πœΆ 𝟏 βˆ’
π’„π’π’”πœΆ 𝟏
𝟐
𝟐
𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
𝜼 𝒃,π’Žπ’‚π’™ =
𝒄𝒐𝒔 𝟐 𝜢 𝟏
𝟐
𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
Prove that the maximum blade efficiency for a single stage impulse turbine with equiangular
rotor blades is given by 𝜼 𝒃,π’Žπ’‚π’™ =
𝒄𝒐𝒔 𝟐 𝜢 𝟏
𝟐
𝟏 + π‘ͺ 𝒃 , where Ξ±1 is the nozzle angle and Cb is blade
velocity coefficient. (VTU, Dec-10) Or,
Prove that the maximum blade efficiency for a single stage impulse turbine with equiangular
rotor blades is given by 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏, where Ξ±1 is the nozzle angle. (VTU, Jun/Jul-09,
Jun/Jul-13)
The maximum blade efficiency for a single stage impulse turbine is,
𝜼 𝒃,π’Žπ’‚π’™ =
𝒄𝒐𝒔 𝟐
𝜢 𝟏
𝟐
𝟏 + π‘ͺ 𝒃
π’„π’π’”πœ· 𝟐
π’„π’π’”πœ· 𝟏
For equiangular rotor blades, Ξ²1=Ξ²2
𝜼 𝒃,π’Žπ’‚π’™ =
𝒄𝒐𝒔 𝟐 𝜢 𝟏
𝟐
𝟏 + π‘ͺ 𝒃
If no losses due to friction, leakage and turbulence in the flow over blades, Vr1=Vr2 (i.e. Cb=1)
πœ‚ 𝑏,π‘šπ‘Žπ‘₯ =
π‘π‘œπ‘ 2
𝛼1
2
1 + 1
𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐
𝜢 𝟏
Above equation conclude that, if the flow over blades doesn’t have any losses due to friction,
leakage and turbulence then for a single stage impulse turbine with equiangular rotor blades
maximum blade efficiency is same as maximum utilization factor.
Curtis Turbine (Velocity Compounded Axial Flow Impulse Turbine)
Velocity diagrams for first and second stages of a Curtis turbine
The velocity diagrams for first and second stages of a Curtis turbine (velocity compounded
impulse turbine) are as shown in figure. The tangential speed of blade for both the rows is
same since all the moving blades are mounted on the same shaft. Assume equiangular
stator and rotors blades and blade velocity coefficients for stator and rotors are same.
The work done by first row of moving blades is,
π’˜ 𝟏 = π‘Όπš«π‘½ π’–πŸ = 𝑼(𝑽 π’–πŸ + 𝑽 π’–πŸ)
From first stage velocity diagram,
𝑉𝑒1 = 𝑉1 π‘π‘œπ‘ π›Ό1
And also,
𝑉𝑒2 = π‘₯2 βˆ’ π‘ˆ = π‘‰π‘Ÿ2 π‘π‘œπ‘ π›½2 βˆ’ π‘ˆ
𝑽 π’–πŸ = π‘ͺ 𝒃 𝑽 π’“πŸ π’„π’π’”πœ· 𝟏 βˆ’ 𝑼
π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝛽1 = 𝛽2 π‘Žπ‘›π‘‘ π‘‰π‘Ÿ2 = 𝐢 𝑏 π‘‰π‘Ÿ1
𝑉𝑒2 = 𝐢 𝑏 π‘₯1 βˆ’ π‘ˆ = 𝐢 𝑏 𝑉𝑒1 βˆ’ π‘ˆ βˆ’ π‘ˆ
π΅π‘’π‘π‘Žπ‘’π‘ π‘’ π‘‰π‘Ÿ1 π‘π‘œπ‘ π›½1 = π‘₯1 = 𝑉𝑒1 βˆ’ π‘ˆ
𝑽 π’–πŸ = π‘ͺ 𝒃 𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 βˆ’ 𝑼
π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝑉𝑒1 = 𝑉1 π‘π‘œπ‘ π›Ό1
Then,
𝑀1 = π‘ˆ 𝑉1 π‘π‘œπ‘ π›Ό1 + 𝐢 𝑏 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ βˆ’ π‘ˆ
𝑀1 = π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 + 𝐢 𝑏 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏 π‘ˆ2 βˆ’ π‘ˆ2
𝑀1 = 1 + 𝐢 𝑏 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 1 + 𝐢 𝑏 π‘ˆ2
π’˜ 𝟏 = 𝟏 + π‘ͺ 𝒃 𝑼𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 𝟐
Similarly work done by second stage is,
𝑀2 = 1 + 𝐢 𝑏 π‘ˆπ‘‰3 π‘π‘œπ‘ π›Ό3 βˆ’ π‘ˆ2
𝑀2 = 1 + 𝐢 𝑏 𝐢 𝑏 π‘ˆπ‘‰2 π‘π‘œπ‘ π›Ό2 βˆ’ π‘ˆ2
π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝛼3 = 𝛼2 π‘Žπ‘›π‘‘ 𝑉3 = 𝐢 𝑏 𝑉2
𝑀2 = 1 + 𝐢 𝑏 𝐢 𝑏 π‘ˆπ‘‰π‘’2 βˆ’ π‘ˆ2
π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝑉2 π‘π‘œπ‘ π›Ό2 = 𝑉𝑒2
𝑀2 = 1 + 𝐢 𝑏 𝐢 𝑏 π‘ˆ 𝐢 𝑏 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ βˆ’ π‘ˆ βˆ’ π‘ˆ2
π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝑉𝑒2 = 𝐢 𝑏 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ βˆ’ π‘ˆ
𝑀2 = 1 + 𝐢 𝑏 𝐢 𝑏
2
π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏
2
π‘ˆ2 βˆ’ 𝐢 𝑏 π‘ˆ2 βˆ’ π‘ˆ2
π’˜ 𝟐 = 𝟏 + π‘ͺ 𝒃 π‘ͺ 𝒃
𝟐
𝑼𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 𝟐
𝟏 + π‘ͺ 𝒃 + π‘ͺ 𝒃
𝟐
The total work done by the Curtis turbine is, 𝑀 𝑇 = 𝑀1 + 𝑀2
𝑀 𝑇 = 1 + 𝐢 𝑏 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2 + 1 + 𝐢 𝑏 𝐢 𝑏
2
π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2 1 + 𝐢 𝑏 + 𝐢 𝑏
2
𝑀 𝑇 = 1 + 𝐢 𝑏 1 + 𝐢 𝑏
2
π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2 2 + 𝐢 𝑏 + 𝐢 𝑏
2
𝐿𝑒𝑑, 𝐢 𝑏
β€²
= 1 + 𝐢 𝑏 1 + 𝐢 𝑏
2
π‘Žπ‘›π‘‘ 𝐢 𝑏
"
= 1 + 𝐢 𝑏 2 + 𝐢 𝑏 + 𝐢 𝑏
2
Then,
π’˜ 𝑻 = π‘ͺ 𝒃
β€²
𝑼𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ π‘ͺ 𝒃
"
𝑼 𝟐
Blade or rotor efficiency is given by,
πœ‚ 𝑏 =
𝑀 𝑇
𝑒 π‘Ž
=
𝐢 𝑏
β€²
π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏
"
π‘ˆ2
1
2
𝑉1
2
πœ‚ 𝑏 = 2 𝐢 𝑏
β€²
π‘ˆ
𝑉1
π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏
"
π‘ˆ2
𝑉1
2
𝜼 𝒃 = 𝟐 π‘ͺ 𝒃
β€²
π‹π’„π’π’”πœΆ 𝟏 βˆ’ π‘ͺ 𝒃
"
𝝋 𝟐
The slope for maximum blade efficiency is,
π‘‘πœ‚ 𝑏
π‘‘πœ‘
= 0
𝑑
π‘‘πœ‘
2 𝐢 𝑏
β€²
πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏
"
πœ‘2
= 0
2 𝐢 𝑏
β€²
π‘π‘œπ‘ π›Ό1 βˆ’ 2𝐢 𝑏
"
πœ‘ = 0
𝝋 𝒐𝒑𝒕 =
π‘ͺ 𝒃
β€²
π‘ͺ 𝒃
"
π’„π’π’”πœΆ 𝟏
𝟐
The maximum blade efficiency is,
πœ‚ 𝑏,π‘šπ‘Žπ‘₯ = 2 𝐢 𝑏
β€² 𝐢 𝑏
β€²
𝐢 𝑏
"
π‘π‘œπ‘ π›Ό1
2
π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏
" 𝐢 𝑏
β€²
𝐢 𝑏
"
π‘π‘œπ‘ π›Ό1
2
2
πœ‚ 𝑏,π‘šπ‘Žπ‘₯ = 2
𝐢 𝑏
β€² 2
𝐢 𝑏
"
π‘π‘œπ‘ 2 𝛼1
2
βˆ’
𝐢 𝑏
β€² 2
𝐢 𝑏
"
π‘π‘œπ‘ 2 𝛼1
4
𝜼 𝒃,π’Žπ’‚π’™ =
π‘ͺ 𝒃
β€² 𝟐
π‘ͺ 𝒃
"
𝒄𝒐𝒔 𝟐 𝜢 𝟏
𝟐
Note: If blade velocity coefficient, π‘ͺ 𝒃 = 𝟏
Then, 𝐢 𝑏
β€²
= 4 and 𝐢 𝑏
"
= 8
For single stage impulse turbine,
π’˜ = 𝟐 𝑼𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 𝟐
πœ‘ π‘œπ‘π‘‘ =
π‘π‘œπ‘ π›Ό1
2
𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏
For Curtis (two stage velocity compounded) turbine,
𝑀 𝑇 = 4 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 2π‘ˆ2
πœ‘ π‘œπ‘π‘‘ =
π‘π‘œπ‘ π›Ό1
4
𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏
Similarly for β€˜n’ stage Curtis (velocity compounded) turbine,
𝑀 = 2𝑛 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2
πœ‘ π‘œπ‘π‘‘ =
π‘π‘œπ‘ π›Ό1
2𝑛
𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐
𝜢 𝟏
For all Curtis turbines the maximum blade efficiency remains same irrespective of
their number of stages.
Parson’s Turbine (50% Axial Flow Reaction Turbine):
Show that for an axial flow reaction turbine, the degree of reaction is given by 𝑹 =
𝑽 𝒂
πŸπ‘Ό
π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏 and also show that for axial flow 50% reaction turbine the blade
speed is given by 𝑼 = 𝑽 𝒂 π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏 , where Ξ²1 and Ξ²2 are inlet and outlet rotor
blade angles. Assume velocity of flow or axial velocity to be constant. (VTU, Jun-12)
Combined velocity diagram for an axial flow
reaction turbine
The combined velocity diagram for an axial flow reaction turbine is as shown in figure.
From data given in the problem, Va1=Va2=Va.
Degree of reaction for axial flow turbine,
𝑹 =
𝟏
𝟐
𝑽 π’“πŸ
𝟐
βˆ’ 𝑽 π’“πŸ
𝟐
𝒆
=
𝑽 π’“πŸ
𝟐
βˆ’ 𝑽 π’“πŸ
𝟐
πŸπ’†
From velocity diagram,
𝑽 π’–πŸ + 𝑽 π’–πŸ = 𝒙 𝟏 + 𝑼 + 𝒙 𝟐 βˆ’ 𝑼 = 𝒙 𝟏 + 𝒙 𝟐 = (𝑽 π’‚πŸ π’„π’π’•πœ· 𝟏 + 𝑽 π’‚πŸ π’„π’π’•πœ· 𝟐)
Or, (𝑽 π’–πŸ + 𝑽 π’–πŸ) = 𝑽 𝒂(π’„π’π’•πœ· 𝟏 + π’„π’π’•πœ· 𝟐)
From velocity diagram, 𝑠𝑖𝑛𝛽2 =
π‘‰π‘Ž2
π‘‰π‘Ÿ2
⟹ π‘‰π‘Ÿ2 =
π‘‰π‘Ž2
𝑠𝑖𝑛𝛽2
𝑽 π’“πŸ = 𝑽 𝒂 π’„π’π’”π’†π’„πœ· 𝟐
Similarly, 𝑠𝑖𝑛𝛽1 =
π‘‰π‘Ž1
π‘‰π‘Ÿ1
⟹ π‘‰π‘Ÿ1 =
π‘‰π‘Ž1
𝑠𝑖𝑛𝛽1
𝑽 π’“πŸ = 𝑽 𝒂 π’„π’π’”π’†π’„πœ· 𝟏
Then, 𝑒 = π‘ˆ 𝑉𝑒1 + 𝑉𝑒2 ⟹ 𝒆 = 𝑼𝑽 𝒂(π’„π’π’•πœ· 𝟏 + π’„π’π’•πœ· 𝟐)
And, π‘‰π‘Ÿ2
2
βˆ’ π‘‰π‘Ÿ1
2
= π‘‰π‘Ž
2
π‘π‘œπ‘ π‘’π‘2
𝛽2 βˆ’ π‘‰π‘Ž
2
π‘π‘œπ‘ π‘’π‘2
𝛽1 ⟹
𝑽 π’“πŸ
𝟐
βˆ’ 𝑽 π’“πŸ
𝟐
= 𝑽 𝒂
𝟐(𝒄𝒐𝒔𝒆𝒄 𝟐 𝜷 𝟐 βˆ’ 𝒄𝒐𝒔𝒆𝒄 𝟐 𝜷 𝟏)
Therefore,
𝑅 =
π‘‰π‘Ž
2
(π‘π‘œπ‘ π‘’π‘2
𝛽2 βˆ’ π‘π‘œπ‘ π‘’π‘2
𝛽1)
2π‘ˆπ‘‰π‘Ž(π‘π‘œπ‘‘π›½1 + π‘π‘œπ‘‘π›½2)
𝑅 =
π‘‰π‘Ž[ 1 + π‘π‘œπ‘‘2
𝛽2 βˆ’ 1 + π‘π‘œπ‘‘2
𝛽1 ]
2π‘ˆ(π‘π‘œπ‘‘π›½1 + π‘π‘œπ‘‘π›½2)
𝑅 =
π‘‰π‘Ž[ π‘π‘œπ‘‘2
𝛽2 βˆ’ π‘π‘œπ‘‘2
𝛽1 ]
2π‘ˆ(π‘π‘œπ‘‘π›½1 + π‘π‘œπ‘‘π›½2)
𝑅 =
π‘‰π‘Ž[(π‘π‘œπ‘‘π›½2 βˆ’ π‘π‘œπ‘‘π›½1)(π‘π‘œπ‘‘π›½2 + π‘π‘œπ‘‘π›½1)]
2π‘ˆ(π‘π‘œπ‘‘π›½1 + π‘π‘œπ‘‘π›½2)
𝑹 =
𝑽 𝒂
πŸπ‘Ό
π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏
For an axial flow 50% reaction turbine, R=0.5
0.5 =
1
2
=
π‘‰π‘Ž
2π‘ˆ
π‘π‘œπ‘‘π›½2 βˆ’ π‘π‘œπ‘‘π›½1
𝑼 = 𝑽 𝒂 π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏
Alternate method:
From velocity diagram,
π‘ˆ = 𝑉𝑒1 βˆ’ π‘₯1 = π‘‰π‘Ž1 π‘π‘œπ‘‘π›Ό1 βˆ’ π‘‰π‘Ž1 π‘π‘œπ‘‘π›½1
For an axial flow 50% reaction turbine,
Ξ±1=Ξ²2 and Ξ±2=Ξ²1 and also V1=Vr2 and V2=Vr1
𝑼 = 𝑽 𝒂 π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏
What is meant by REACTION STAGING? Prove that the maximum blade efficiency of
Parson’s (axial flow 50% reaction) turbine is given by 𝜼 𝒃,π’Žπ’‚π’™ =
πŸπ’„π’π’” 𝟐 𝜢 𝟏
𝟏+𝒄𝒐𝒔 𝟐 𝜢 𝟏
.
(VTU, Jan/Feb-04, Jun/Jul-08, May/Jun-10, Dec-14/Jan-15)
In reaction staging the expansion of steam and enthalpy drop occurs both in
fixed and moving blades. Due to the effect of continuous expansion during flow over the
moving blades, the relative velocity of steam increases i.e., Vr2>Vr1.
For Parson’s (axial flow 50% reaction) turbine, Ξ±1=Ξ²2 and Ξ±2=Ξ²1 and also V1=Vr2 and V2=Vr1,
then the velocity triangles are symmetric (refer figure 6.9).
Work done by Parson’s turbine,
𝑀 = π‘ˆβˆ†π‘‰π‘’ = π‘ˆ(𝑉𝑒1 + 𝑉𝑒2)
From velocity diagram,
𝑀 = π‘ˆ 𝑉𝑒1 + π‘₯2 βˆ’ π‘ˆ = π‘ˆ(𝑉1 π‘π‘œπ‘ π›Ό1 +
π‘‰π‘Ÿ2 π‘π‘œπ‘ π›½2 βˆ’ π‘ˆ)
But, Ξ±1=Ξ²2 and V1=Vr2
Then, 𝑀 = π‘ˆ 𝑉1 π‘π‘œπ‘ π›Ό1 + 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ =
2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2
Or,
𝑀 = 𝑉1
2
2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1
𝑉1
2 βˆ’
π‘ˆ2
𝑉1
2
But, blade speed ratio πœ‘ =
π‘ˆ
𝑉1
π’˜ = 𝑽 𝟏
𝟐
πŸπ‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐
For reaction turbine energy available at rotor inlet,
𝑒 π‘Ž =
1
2
𝑉1
2
βˆ’
1
2
(π‘‰π‘Ÿ1
2
βˆ’ π‘‰π‘Ÿ2
2
)
But V1=Vr2,
𝑒 π‘Ž =
1
2
𝑉1
2
βˆ’
1
2
π‘‰π‘Ÿ1
2
βˆ’ 𝑉1
2
= 𝑉1
2
βˆ’
π‘‰π‘Ÿ1
2
2
From velocity diagram,
π‘‰π‘Ÿ1
2
= 𝑉1
2
+ π‘ˆ2
βˆ’ 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 (By cosine rule)
Then,
𝑒 π‘Ž = 𝑉1
2
βˆ’
1
2
𝑉1
2
+ π‘ˆ2 βˆ’ 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1
𝑒 π‘Ž =
1
2
𝑉1
2
+ 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’π‘ˆ2
=
𝑉1
2
2
1 +
2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1
𝑉1
2 βˆ’
π‘ˆ2
𝑉1
2
But, blade speed ratio πœ‘ =
π‘ˆ
𝑉1
𝒆 𝒂 =
𝑽 𝟏
𝟐
𝟐
𝟏 + πŸπ‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐
Blade efficiency of reaction turbine,
πœ‚ 𝑏 =
𝑀
𝑒 π‘Ž
=
𝑉1
2
2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2
𝑉1
2
2
1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2
𝜼 𝒃 =
𝟐 πŸπ‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐
𝟏 + πŸπ‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐
Or,
πœ‚ 𝑏 =
2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2
βˆ’ 2
1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2
πœ‚ 𝑏 = 2 βˆ’
2
1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 = 2 βˆ’ 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 βˆ’1
The slope for maximum blade efficiency is (refer figure 6.7),
π‘‘πœ‚ 𝑏
π‘‘πœ‘
= 0
𝑑
π‘‘πœ‘
2 βˆ’ 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 βˆ’1 = 0
2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 βˆ’2 2π‘π‘œπ‘ π›Ό1 βˆ’ 2πœ‘ = 0
2π‘π‘œπ‘ π›Ό1 βˆ’ 2πœ‘ = 0
𝝋 𝒐𝒑𝒕 = π’„π’π’”πœΆ 𝟏
When πœ‘ = π‘π‘œπ‘ π›Ό1, the blade efficiency is the maximum, therefore
πœ‚ 𝑏,π‘šπ‘Žπ‘₯ =
2 2π‘π‘œπ‘ 2
𝛼1 βˆ’ π‘π‘œπ‘ 2
𝛼1
1 + 2π‘π‘œπ‘ 2 𝛼1 βˆ’ π‘π‘œπ‘ 2 𝛼1
𝜼 𝒃,π’Žπ’‚π’™ =
πŸπ’„π’π’” 𝟐
𝜢 𝟏
𝟏 + 𝒄𝒐𝒔 𝟐 𝜢 𝟏
Regenerative feed heating
β€’ The dry saturated steam , from boiler, enters the
turbine at a high temperature, and then expands
isentropically to a lower temperature in the same
way as that of Rankine and Carnot cycle.
β€’ Now the condensate from condenser, is pumped
back and circulated around the turbine casing.
β€’ The direction opposite to the steam flow in the
turbine.
β€’ The steam is thus heated before entering in to
the boiler, such a system of heating is known as
regenerative heating.
Regenerative feed heating
β€’ Advantages
β€’ Thermodynamic efficiency increases.
β€’ Thermal stresses in the boiler reduces as hot feed
water is supplied.
β€’ Small size of condenser is required.
β€’ Disadvantages
β€’ Cost of plant is increased
β€’ Work done per kg of steam is reduced.
β€’ Complication of the plant increases.
Bleeding of steam turbine
β€’ The process of draining steam from turbine, at
certain points during its expansion and using
this steam for heating the feed water and
then supplying it to the boiler is known as
bleeding.
Bleeding of steam turbine
β€’ At certain stages of turbine , some wet steam
is drained out .
β€’ This bleed steam is then circulated around the
pipe leading the feed water to the boiler ,
where feed water is heated by using steam.
β€’ Due to the process , the boiler is supplied with
hot feed water while small amount of work is
lost by the turbine.

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TM Module 2

  • 1. Module 3 Steam Nozzle and Turbines
  • 2. Consider a non-viscous liquid in streamline flow through a tube AB, of varying cross-section. Let A1 and A2 be the area of cross-section at A and B respectively. Equations of Continuity
  • 3. The volume of water entering A per second = A1V1 Volume = Area x distance where V1 is the velocity of the flow of liquid at A
  • 4. Assuming there is no loss of liquid in tube and for free steady flow, Mass of liquid entering per second at A= Mass of liquid leaving per second at B or AV = constant. This is the equation of continuity.
  • 5. Steam Nozzle Steam nozzle is an insulated passage of varying cross- sectional area through which heat energy (Enthalpy), pressure of steam is converted into kinetic energy.
  • 6. Steam Nozzle Functions of Nozzle :- 1) The main function of the steam nozzle is to convert heat energy to kinetic energy. 2) To direct the steam at high velocity into blades of turbine at required angle. Applications :- 1) Steam & gas turbines are used to produces a high velocity jet. 2) Jet engines and rockets to produce thrust (propulsive force)
  • 7. Types of Nozzles 1) Convergent nozzle 2) Divergent nozzle 3) Convergent - Divergent nozzle
  • 8. Convergent nozzle β€’ It is a nozzle with large entrance and tapers gradually to a smallest section at exit. β€’ It has no diverging portion.
  • 9. Divergent nozzle :- It is a nozzle with small entrance and tapers gradually to a large section at exit. It has no converging portion at entry.
  • 10. β€’ Convergent - Divergent nozzle :- β€’ Convergent - divergent nozzle is widely used in steam turbines. β€’ The nozzle converges first to the smallest section and then diverges up to exit. β€’ The smallest section of the nozzle is called throat. β€’ The divergent portion of nozzle allows higher expansion ratio i.e., increases pressure drop.
  • 11. Convergent - Divergent nozzle β€’ The taper of diverging sides of the nozzle ranges from 60 to 150 . β€’ if the taper is above 150 turbulance is increased. β€’ However if it is less than 60, the length of the nozzle will increases
  • 12. Mach number β€’ The ratio of speed of an object moving through a fluid and the local speed of sound. Where, β€’ M is the Mach number, v is the velocity of the source relative to the medium, and vsound is the speed of sound in the medium. β€’ Mach number varies by the composition of the surrounding medium and also by local conditions, especially temperature and pressure.
  • 13. Mach number β€’ M< 1 , the flow is called subsonic. β€’ M=1, the flow is called sonic. β€’ M>1, the flow is called supersonic. β€’ M>5, the flow is called hypersonic.
  • 15. Classification of Steam Turbine Steam turbines are classified according to : Principle of action of steam Method of governing a. Impulse turbine a. Throttle b. Reaction turbine b. Nozzle Direction of steam flow c. By-pass a. Axial d. Combination of throttle , nozzle b. Radial by pass c. Tangential Number of pressure stages a. Single stage b. Multi stage
  • 17. Impulse turbine β€’ Impulse turbine is a type of steam turbine where the rotor derives its rotational force from the impact force, or the direct push of steam on the blades. β€’ The impulse turbine was first built in 1883 by the Swedish engineer De Laval. β€’ The impulse turbine consists of a rotor mounted on a shaft that is free to rotate. β€’ Attached to the rotor are a set of curved blades. Nozzles then direct the high pressure and high temperature steam towards the blades of the turbines. β€’ The blades catch the impact force of the rapidly moving steam and rotate from this force. β€’ Below is a simple diagram of impulse turbine blades
  • 18. (1) The steam first enters the impulse turbine through a fixed Nozzle. (2) The steam strikes the blades that are free to rotate with a strong enough force to move the blades. (3) The steam exits the blade towards the condensing system of the steam turbine generator system. (4) The direction of the blades due to the force of steam.
  • 19.
  • 20. Reaction turbine β€’ A reaction turbine is a type of steam turbine that works on the principle that the rotor spins, as the name suggests, from a reaction force rather than an impact or impulse force. β€’ In a reaction turbine there are no nozzles to direct the steam like in the impulse turbine. β€’ Instead, the blades that project radially from the outer edge of the rotor are shaped and mounted so that the shape between the blades, created by the cross- section, create the shape of a nozzle. These blades are mounted on the revolving part of the rotor and are called the moving blades.
  • 21. Reaction turbine β€’ The fixed blades, which are the same shape as the moving blades, are mounted to the outer casing where the rotor revolves and are set to guide the steam into the moving blades. β€’ Below is a simple diagram of reaction turbine blades:
  • 22. (1) The steam enters through a section of curved blades in a fixed position. (2) The steam then enters the set of moving blades and creates enough reactive force to rotate them, (3) The steam exits the section of rotating blades. (4) The direction of rotation.
  • 23. Reaction turbine β€’ There are three main forces that act to move a reaction turbine. β€’ First, from the reactive force that is created on the moving blades as it expands and increases in velocity as it moves through the nozzle shaped spaces between the blades. β€’ Second, from the reactive force produced on the moving blades as the steam passes through and changes directions. β€’ Third, and to a lesser extent, from the impact force of the steam on the blades helps rotate the reaction turbine.
  • 24. Difference between Impulse and Reaction Turbine 1. In impulse turbine, there are nozzle and moving blades are in series while there are fixed blades and moving blades are present in Reaction turbine (No nozzle is present in reaction turbine). 2. In impulse turbine pressure falls in nozzle while in reaction turbine in fixed blade boiler pressure falls. 3. In impulse turbine velocity (or kinetic energy) of steam increases in nozzle while this work is to be done by fixed blades in the reaction turbine. 4. Compounding is to be done for impulse turbines to increase their efficiency while no compounding is necessary in reaction turbine. 5. In impulse turbine pressure drop per stage is more than reaction turbine.
  • 25. Difference between Impulse and Reaction Turbine 6) Not much power can be developed in impulse turbine than reaction turbine. 7)Efficiency of impulse turbine is lower than reaction turbine. 8)Impulse turbine requires less space than reaction turbine. 9)Blade manufacturing of impulse turbine is not difficult as in reaction turbine it is difficult.
  • 26. Compounding of steam turbines β€’ Compounding of steam turbines is the method in which energy from the steam is extracted in a number of stages rather than a single stage in a turbine. β€’ A compounded steam turbine has multiple stages i.e. it has more than one set of nozzles and rotors, in series, keyed to the shaft or fixed to the casing, so that either the steam pressure or the jet velocity is absorbed by the turbine in number of stages.
  • 27. Compounding of steam turbines β€’ As we have seen , if the high velocity steam is allowed to flow through one row of moving blades, it produces a rotor speed of about 30000 r.p.m. which is too high for practical use. β€’ Not only this, the leaving loss is also very high. β€’ It is therefore essential to incorporate some improvements in the simple impulse turbine for practical use and also to achieve high performance. β€’ This is possible by making use of more than one set of nozzles, blades, rotors, in a series, keyed to a common shaft.
  • 28. Compounding of steam turbines β€’ So that either the steam pressure or the jet velocity is absorbed by the turbine in stages. β€’ The leaving loss also will be less. β€’ This process is called compounding of steam turbine.
  • 29.
  • 30.
  • 31.
  • 32. Types of compounding β€’ In an Impulse steam turbine compounding can be achieved in the following three ways: - β€’ 1. Velocity Compounding β€’ 2. Pressure Compounding β€’ 3. Pressure-Velocity Compounding
  • 33. Velocity Compounding β€’ The velocity compounded Impulse turbine was first proposed by C G Curtis to solve the problem of single stage Impulse turbine for use of high pressure and temperature steam. β€’ The rings of moving blades are separated by rings of fixed blades. The moving blades are keyed to the turbine shaft and the fixed blades are fixed to the casing. β€’ The high pressure steam coming from the boiler is expanded in the nozzle first. The Nozzle converts the pressure energy of the steam into kinetic energy β€’ It is interesting to note that the total enthalpy drop and hence the pressure drop occurs in the nozzle. Hence, the pressure thereafter remains constant. β€’ This high velocity steam is directed on to the first set (ring) of moving blades. As the steam flows over the blades, due the shape of the blades, it imparts some of its momentum to the blades and losses some velocity.
  • 34.
  • 35. Velocity Compounding β€’ Only a part of the high kinetic energy is absorbed by these blades. The remainder is exhausted on to the next ring of fixed blade. β€’ The function of the fixed blades is to redirect the steam leaving from the first ring moving blades to the second ring of moving blades. There is no change in the velocity of the steam as it passes through the fixed blades. β€’ The steam then enters the next ring of moving blades; this process is repeated until practically all the energy of the steam has been absorbed. β€’ A schematic diagram of the Curtis stage impulse turbine, with two rings of moving blades one ring of fixed blades is shown in figure 1. The figure also shows the changes in the pressure and the absolute steam velocity as it passes through the stages.
  • 36. β€’ where, β€’ Pi = pressure of steam at inlet β€’ Vi = velocity of steam at inlet β€’ Po = pressure of steam at outlet β€’ Vo = velocity of steam at outlet β€’ In the above figure there are two rings of moving blades separated by a single of ring of fixed blades. β€’ As discussed earlier the entire pressure drop occurs in the nozzle, and there are no subsequent pressure losses in any of the following stages. Velocity drop occurs in the moving blades and not in fixed blades.
  • 37. Advantages β€’ Velocity compounded impulse turbine requires a comparatively small number of stages due to relatively large heat drop per stage. β€’ Due to small number of stages the initial cost is less. β€’ In two or three row wheel, the steam temperature is sufficiently low, hence a cast iron cylinder may be used , thus saving material cost.
  • 38. Disadvantages β€’ The velocity compounded impulse turbine has low efficiency and high steam consumption.
  • 39. Pressure compounded β€’ The pressure compounded Impulse turbine is also called as Rateau turbine, after its inventor. This is used to solve the problem of high blade velocity in the single-stage impulse turbine. β€’ It consists of alternate rings of nozzles and turbine blades. The nozzles are fitted to the casing and the blades are keyed to the turbine shaft. β€’ In this type of compounding the steam is expanded in a number of stages, instead of just one (nozzle) in the velocity compounding. β€’ It is done by the fixed blades which act as nozzles. The steam expands equally in all rows of fixed blade. The steam coming from the boiler is fed to the first set of fixed blades i.e. the nozzle ring. The steam is partially expanded in the nozzle ring. β€’ Hence, there is a partial decrease in pressure of the incoming steam. This leads to an increase in the velocity of the steam. Therefore the pressure decreases and velocity increases partially in the nozzle.
  • 40.
  • 41.
  • 42. Pressure compounded β€’ This is then passed over the set of moving blades. As the steam flows over the moving blades nearly all its velocity is absorbed. However, the pressure remains constant during this process. β€’ After this it is passed into the nozzle ring and is again partially expanded. Then it is fed into the next set of moving blades, and this process is repeated until the condenser pressure is reached. β€’ This process has been illustrated in figure 3. β€’ where, the symbols have the same meaning as given above. β€’ It is a three stage pressure compounded impulse turbine. Each stage consists of one ring of fixed blades, which act as nozzles, and one ring of moving blades. As shown in the figure pressure drop takes place in the nozzles and is distributed in many stages.
  • 43. Disadvantages of Pressure Compounding β€’ The disadvantage is that since there is pressure drop in the nozzles, it has to be made air-tight. β€’ They are bigger and bulkier in size
  • 44.
  • 45. Pressure-Velocity compounded Impulse Turbine β€’ It is a combination of the above two types of compounding. The total pressure drop of the steam is divided into a number of stages. β€’ Each stage consists of rings of fixed and moving blades. Each set of rings of moving blades is separated by a single ring of fixed blades. β€’ In each stage there is one ring of fixed blades and 3-4 rings of moving blades. Each stage acts as a velocity compounded impulse turbine. β€’ The fixed blades act as nozzles. The steam coming from the boiler is passed to the first ring of fixed blades, where it gets partially expanded.
  • 46.
  • 47. Pressure-Velocity compounded Impulse Turbine β€’ The pressure partially decreases and the velocity rises correspondingly. The velocity is absorbed by the following rings of moving blades until it reaches the next ring of fixed blades and the whole process is repeated once again. β€’ This process is shown diagrammatically in figure 5. β€’ where, symbols have their usual meaning.
  • 48.
  • 49. Governing β€’ Steam turbine governing is the procedure of controlling the flow rate of steam into a steam turbine so as to maintain its speed of rotation as constant. β€’ The variation in load during the operation of a steam turbine can have a significant impact on its performance. β€’ In a practical situation the load frequently varies from the designed or economic load and thus there always exists a considerable deviation from the desired performance of the turbine. β€’ The primary objective in the steam turbine operation is to maintain a constant speed of rotation irrespective of the varying load. This can be achieved by means of governing in a steam turbine.
  • 50. Throttle governing β€’ In throttle governing the pressure of steam is reduced at the turbine entry thereby decreasing the availability of energy. β€’ In this method steam is allowed to pass through a restricted passage thereby reducing its pressure across the governing valve.[ β€’ The flow rate is controlled using a partially opened steam control valve. The reduction in pressure leads to a throttling process in which the enthalpy of steam remains constant, β€’ Low initial cost and simple mechanism makes throttle governing the most apt method for small steam turbines. The mechanism is illustrated in figure 1. β€’ The valve is actuated by using a centrifugal governor which consists of flying balls attached to the arm of the sleeve.
  • 51.
  • 52. Throttle governing β€’ A geared mechanism connects the turbine shaft to the rotating shaft on which the sleeve reciprocates axially. β€’ With a reduction in the load the turbine shaft speed increases and brings about the movement of the flying balls away from the sleeve axis. β€’ This result in an axial movement of the sleeve followed by the activation of a lever, which in turn actuates the main stop valve to a partially opened position to control the flow rate.
  • 53. Nozzle governing In nozzle governing the flow rate of steam is regulated by opening and shutting of sets of nozzles rather than regulating its pressure. β€’ In this method groups of two, three or more nozzles form a set and each set is controlled by a separate valve. β€’ The actuation of individual valve closes the corresponding set of nozzle thereby controlling the flow rate. β€’ In actual turbine, nozzle governing is applied only to the first stage whereas the subsequent stages remain unaffected.Since no regulation to the pressure is applied. β€’ Figure 2 shows the mechanism of nozzle governing applied to steam turbines. As shown in the figure the three sets of nozzles are controlled by means of three separate valves.
  • 54.
  • 55. By pass governing β€’ Occasionally the turbine is overloaded for short durations. β€’ During such operation, bypass valves are opened and fresh steam is introduced into the later stages of the turbine. β€’ This generates more energy to satisfy the increased load. β€’ The schematic of bypass governing is as shown in figure3.
  • 56. A B d
  • 57. By pass governing β€’ The total amount of steam entering the turbine passes through the valve A which is under the control of speed governor. β€’ B is a nozzle box or steam chest . β€’ For all loads greater than the economic load , a by pass valve c is opened, allowing steam to pass from the first stage nozzle box in to the steam belt D and so in to the nozzle of downstream stage. β€’ The valve c is designed such that it is not opened until the lift of the valve a diminishes. β€’ The by pass valve c remains under control of a speed governor for all loads within its range.
  • 58. Losses in turbine 1) Nozzle loss It is important loss in impulse turbine , which occurs when the steam flows through the nozzle. This loss takes place due to friction in the nozzle. 2) Blade friction loss It is important loss in both the impulse and reaction turbines, which occurs hen steam glides over the blades. This loss takes place due to friction of surface of blades. As a result of blade friction, the relative velocity of steam is reduced while gliding over the blade.
  • 59. Losses in turbine 3) wheel friction loss It occurs when the turbine wheel rotates in steam. This loss takes place due to resistance offered by the steam to the moving turbine wheel or disc. As a result of this loss, the turbine wheel rotates at a lower speed.
  • 60. Losses in turbine 4) Mechanical friction loss It is loss in both turbine, which occurs due to friction between the shaft and wheel bearing as well as regulating the valves. This loss can be reduced by lubricating the moving parts of turbine. 5) Leakage loss It is loss in both turbines, which occurs due to leakage of steam at each stage to the turbine, blade tips.
  • 61. Losses in turbine 6) Moisture loss It is loss in both the turbines, which takes place due to moisture present in the steam. This loss occurs when the steam, passing through lower stages, becomes wet. The velocity of water particles is less than steam. As a result of this , the steam has to drag the water particles, which reduces the kinetic energy of the steam.
  • 62. Losses in turbine 7) Radiation losses It is a loss in both the turbines, which takes place due to difference of the temperature between the turbine casing and the surrounding atmosphere. This is reduces by properly insulating the turbine. 8) Governing loss It is loss in both the turbines, which occurs due to throttling of the steam at main stop valve of the governor.
  • 63. Efficiencies of Steam Turbine (i) Blade coefficient: It is also known as nozzle velocity coefficient. The losses in the flow over blades are due to friction, leakage and turbulence. Blade coefficient is the ratio of the velocity at the exit to the velocity at the inlet of the blade. i.e., π‘ͺ 𝒃 = 𝑽 π’“πŸ 𝑽 π’“πŸ = 𝑽 𝟐 𝑽 𝟏 (ii) Nozzle efficiency: It is defined as the ratio of actual enthalpy change per kg of steam to the isentropic enthalpy change per kg of steam. i.e., 𝜼 𝒏 = πœŸπ’‰ πœŸπ’‰β€² For impulse turbine, 𝜼 𝒏 = 𝟏 𝟐 𝑽 𝟏 𝟐 πœŸπ’‰β€² For reaction turbine the stator efficiency is, 𝜼 𝒑 = 𝟏 𝟐 𝑽 𝟏 𝟐 βˆ’ 𝟏 𝟐 (𝑽 π’“πŸ 𝟐 βˆ’ 𝑽 π’“πŸ 𝟐 ) πœŸπ’‰β€²
  • 64. (iii) Diagram efficiency: It is also known as blade efficiency or rotor efficiency. It is defined as the ratio of work done per kg of steam by the rotor to the energy available at the inlet per kg of steam. i.e., 𝜼 𝒃 = π’˜ 𝒆 𝒂 = π‘Όπš«π‘½ 𝒖 𝒆 𝒂 For impulse turbine, 𝑒 π‘Ž = 1 2 𝑉1 2 For reaction turbine, 𝑒 π‘Ž = 1 2 𝑉1 2 βˆ’ 1 2 (π‘‰π‘Ÿ1 2 βˆ’ π‘‰π‘Ÿ2 2 ) (iv) Stage efficiency: It is defined as the ratio of work done per kg of steam by the rotor to the isentropic enthalpy change per kg of steam in the nozzle. i.e., 𝜼 𝒔 = π’˜ πœŸπ’‰β€² For impulse turbine, 𝜼 𝒔 = π‘Όπš«π‘½ 𝒖 𝟏 𝟐 𝑽 𝟏 𝟐 Γ— 𝟏 𝟐 𝑽 𝟏 𝟐 πœŸπ’‰β€² Or, πœ‚ 𝑠 = πœ‚ 𝑏 Γ— πœ‚ 𝑛 For reaction turbine, 𝜼 𝒔 = π‘Όπš«π‘½ 𝒖 𝟏 𝟐 𝑽 𝟏 𝟐 βˆ’ 𝟏 𝟐 (𝑽 π’“πŸ 𝟐 βˆ’ 𝑽 π’“πŸ 𝟐 ) Γ— 𝟏 𝟐 𝑽 𝟏 𝟐 βˆ’ 𝟏 𝟐 (𝑽 π’“πŸ 𝟐 βˆ’ 𝑽 π’“πŸ 𝟐 ) πœŸπ’‰β€² Or, πœ‚ 𝑠 = πœ‚ 𝑏 Γ— πœ‚ 𝑝
  • 65. De’ Laval Turbine (Single Stage Axial Flow Impulse Turbine) Fig. Combined velocity diagram for an axial flow impulse turbine Energy transfer for an axial flow turbine, 𝒆 = π’˜ = π‘Όπš«π‘½ 𝒖 = 𝑼(𝑽 π’–πŸ + 𝑽 π’–πŸ)
  • 66. From velocity diagram, 𝑽 π’–πŸ + 𝑽 π’–πŸ = 𝒙 𝟏 + 𝑼 + 𝒙 𝟐 βˆ’ 𝑼 = 𝒙 𝟏 + 𝒙 𝟐 Or, 𝑽 π’–πŸ + 𝑽 π’–πŸ = 𝑽 π’“πŸ π’„π’π’”πœ· 𝟏 + 𝑽 π’“πŸ π’„π’π’”πœ· 𝟐 𝑉𝑒1 + 𝑉𝑒2 = π‘‰π‘Ÿ1 π‘π‘œπ‘ π›½1 1 + π‘‰π‘Ÿ2 π‘π‘œπ‘ π›½2 π‘‰π‘Ÿ1 π‘π‘œπ‘ π›½1 = 𝒙 𝟏 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 Where π‘ͺ 𝒃 = 𝑽 π’“πŸ 𝑽 π’“πŸ , blade velocity coefficient 𝑽 π’–πŸ + 𝑽 π’–πŸ = 𝑽 π’–πŸ βˆ’ 𝑼 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 = (𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼) 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 Then, π’˜ = 𝑼(𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼) 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏
  • 67. Blade or rotor efficiency is given by, 𝜼 𝒃 = π’˜ 𝒆 𝒂 = 𝑼(𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼) 𝟏 𝟐 𝑽 𝟏 𝟐 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 𝜼 𝒃 = 𝟐 𝑼 𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 𝟐 𝑽 𝟏 𝟐 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 𝜼 𝒃 = 𝟐(π‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐 ) 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 Where 𝝋 = 𝑼 𝑽 𝟏 , blade speed ratio
  • 68. THE CONDITION OF MAXIMUM BLADE EFFICIENCY IN A SINGLE STAGE IMPULSE TURBINE (VTU, Jan/Feb-03) The blade efficiency for single stage impulse turbine is given by, 𝜼 𝒃 = 𝟐(π‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐) 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 The variation of blade efficiency vs. speed ratio The slope for maximum blade efficiency is, π’…πœΌ 𝒃 𝒅𝝋 = 𝟎 𝑑 π‘‘πœ‘ 2(πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 ) 1 + 𝐢 𝑏 π‘π‘œπ‘ π›½2 π‘π‘œπ‘ π›½1 = 0 2 π‘π‘œπ‘ π›Ό1 βˆ’ 2πœ‘ 1 + 𝐢 𝑏 π‘π‘œπ‘ π›½2 π‘π‘œπ‘ π›½1 = 0 𝝋 𝒐𝒑𝒕 = π’„π’π’”πœΆ 𝟏 𝟐 The optimum speed ratio is the speed ratio at which the blade efficiency is the maximum.
  • 69. For a single stage impulse turbine, prove that the maximum blade efficiency is given by 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏 𝟐 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 , where π‘ͺ 𝒃 = 𝑽 π’“πŸ 𝑽 π’“πŸ , Ξ±1 is speed ratio, Ξ²1 and Ξ²2 are rotating blade angles at inlet and exit, Vr1 and Vr2 are relative velocities at inlet and exit. (VTU, Dec-08/Jan-09) The blade efficiency for single stage impulse turbine is given by, 𝜼 𝒃 = 𝟐(π‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐) 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 When 𝝋 = π’„π’π’”πœΆ 𝟏 𝟐 , the blade efficiency is the maximum, therefore 𝜼 𝒃,π’Žπ’‚π’™ = 𝟐 π’„π’π’”πœΆ 𝟏 𝟐 π’„π’π’”πœΆ 𝟏 βˆ’ π’„π’π’”πœΆ 𝟏 𝟐 𝟐 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏 𝟐 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏
  • 70. Prove that the maximum blade efficiency for a single stage impulse turbine with equiangular rotor blades is given by 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏 𝟐 𝟏 + π‘ͺ 𝒃 , where Ξ±1 is the nozzle angle and Cb is blade velocity coefficient. (VTU, Dec-10) Or, Prove that the maximum blade efficiency for a single stage impulse turbine with equiangular rotor blades is given by 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏, where Ξ±1 is the nozzle angle. (VTU, Jun/Jul-09, Jun/Jul-13) The maximum blade efficiency for a single stage impulse turbine is, 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏 𝟐 𝟏 + π‘ͺ 𝒃 π’„π’π’”πœ· 𝟐 π’„π’π’”πœ· 𝟏 For equiangular rotor blades, Ξ²1=Ξ²2 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏 𝟐 𝟏 + π‘ͺ 𝒃 If no losses due to friction, leakage and turbulence in the flow over blades, Vr1=Vr2 (i.e. Cb=1) πœ‚ 𝑏,π‘šπ‘Žπ‘₯ = π‘π‘œπ‘ 2 𝛼1 2 1 + 1 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏 Above equation conclude that, if the flow over blades doesn’t have any losses due to friction, leakage and turbulence then for a single stage impulse turbine with equiangular rotor blades maximum blade efficiency is same as maximum utilization factor.
  • 71. Curtis Turbine (Velocity Compounded Axial Flow Impulse Turbine) Velocity diagrams for first and second stages of a Curtis turbine
  • 72. The velocity diagrams for first and second stages of a Curtis turbine (velocity compounded impulse turbine) are as shown in figure. The tangential speed of blade for both the rows is same since all the moving blades are mounted on the same shaft. Assume equiangular stator and rotors blades and blade velocity coefficients for stator and rotors are same. The work done by first row of moving blades is, π’˜ 𝟏 = π‘Όπš«π‘½ π’–πŸ = 𝑼(𝑽 π’–πŸ + 𝑽 π’–πŸ) From first stage velocity diagram, 𝑉𝑒1 = 𝑉1 π‘π‘œπ‘ π›Ό1 And also, 𝑉𝑒2 = π‘₯2 βˆ’ π‘ˆ = π‘‰π‘Ÿ2 π‘π‘œπ‘ π›½2 βˆ’ π‘ˆ 𝑽 π’–πŸ = π‘ͺ 𝒃 𝑽 π’“πŸ π’„π’π’”πœ· 𝟏 βˆ’ 𝑼 π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝛽1 = 𝛽2 π‘Žπ‘›π‘‘ π‘‰π‘Ÿ2 = 𝐢 𝑏 π‘‰π‘Ÿ1 𝑉𝑒2 = 𝐢 𝑏 π‘₯1 βˆ’ π‘ˆ = 𝐢 𝑏 𝑉𝑒1 βˆ’ π‘ˆ βˆ’ π‘ˆ π΅π‘’π‘π‘Žπ‘’π‘ π‘’ π‘‰π‘Ÿ1 π‘π‘œπ‘ π›½1 = π‘₯1 = 𝑉𝑒1 βˆ’ π‘ˆ 𝑽 π’–πŸ = π‘ͺ 𝒃 𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 βˆ’ 𝑼 π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝑉𝑒1 = 𝑉1 π‘π‘œπ‘ π›Ό1
  • 73. Then, 𝑀1 = π‘ˆ 𝑉1 π‘π‘œπ‘ π›Ό1 + 𝐢 𝑏 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ βˆ’ π‘ˆ 𝑀1 = π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 + 𝐢 𝑏 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏 π‘ˆ2 βˆ’ π‘ˆ2 𝑀1 = 1 + 𝐢 𝑏 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 1 + 𝐢 𝑏 π‘ˆ2 π’˜ 𝟏 = 𝟏 + π‘ͺ 𝒃 𝑼𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 𝟐 Similarly work done by second stage is, 𝑀2 = 1 + 𝐢 𝑏 π‘ˆπ‘‰3 π‘π‘œπ‘ π›Ό3 βˆ’ π‘ˆ2 𝑀2 = 1 + 𝐢 𝑏 𝐢 𝑏 π‘ˆπ‘‰2 π‘π‘œπ‘ π›Ό2 βˆ’ π‘ˆ2 π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝛼3 = 𝛼2 π‘Žπ‘›π‘‘ 𝑉3 = 𝐢 𝑏 𝑉2 𝑀2 = 1 + 𝐢 𝑏 𝐢 𝑏 π‘ˆπ‘‰π‘’2 βˆ’ π‘ˆ2 π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝑉2 π‘π‘œπ‘ π›Ό2 = 𝑉𝑒2 𝑀2 = 1 + 𝐢 𝑏 𝐢 𝑏 π‘ˆ 𝐢 𝑏 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ βˆ’ π‘ˆ βˆ’ π‘ˆ2 π΅π‘’π‘π‘Žπ‘’π‘ π‘’ 𝑉𝑒2 = 𝐢 𝑏 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ βˆ’ π‘ˆ 𝑀2 = 1 + 𝐢 𝑏 𝐢 𝑏 2 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏 2 π‘ˆ2 βˆ’ 𝐢 𝑏 π‘ˆ2 βˆ’ π‘ˆ2 π’˜ 𝟐 = 𝟏 + π‘ͺ 𝒃 π‘ͺ 𝒃 𝟐 𝑼𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 𝟐 𝟏 + π‘ͺ 𝒃 + π‘ͺ 𝒃 𝟐 The total work done by the Curtis turbine is, 𝑀 𝑇 = 𝑀1 + 𝑀2 𝑀 𝑇 = 1 + 𝐢 𝑏 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2 + 1 + 𝐢 𝑏 𝐢 𝑏 2 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2 1 + 𝐢 𝑏 + 𝐢 𝑏 2 𝑀 𝑇 = 1 + 𝐢 𝑏 1 + 𝐢 𝑏 2 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2 2 + 𝐢 𝑏 + 𝐢 𝑏 2 𝐿𝑒𝑑, 𝐢 𝑏 β€² = 1 + 𝐢 𝑏 1 + 𝐢 𝑏 2 π‘Žπ‘›π‘‘ 𝐢 𝑏 " = 1 + 𝐢 𝑏 2 + 𝐢 𝑏 + 𝐢 𝑏 2
  • 74. Then, π’˜ 𝑻 = π‘ͺ 𝒃 β€² 𝑼𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ π‘ͺ 𝒃 " 𝑼 𝟐 Blade or rotor efficiency is given by, πœ‚ 𝑏 = 𝑀 𝑇 𝑒 π‘Ž = 𝐢 𝑏 β€² π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏 " π‘ˆ2 1 2 𝑉1 2 πœ‚ 𝑏 = 2 𝐢 𝑏 β€² π‘ˆ 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏 " π‘ˆ2 𝑉1 2 𝜼 𝒃 = 𝟐 π‘ͺ 𝒃 β€² π‹π’„π’π’”πœΆ 𝟏 βˆ’ π‘ͺ 𝒃 " 𝝋 𝟐 The slope for maximum blade efficiency is, π‘‘πœ‚ 𝑏 π‘‘πœ‘ = 0 𝑑 π‘‘πœ‘ 2 𝐢 𝑏 β€² πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏 " πœ‘2 = 0 2 𝐢 𝑏 β€² π‘π‘œπ‘ π›Ό1 βˆ’ 2𝐢 𝑏 " πœ‘ = 0 𝝋 𝒐𝒑𝒕 = π‘ͺ 𝒃 β€² π‘ͺ 𝒃 " π’„π’π’”πœΆ 𝟏 𝟐
  • 75. The maximum blade efficiency is, πœ‚ 𝑏,π‘šπ‘Žπ‘₯ = 2 𝐢 𝑏 β€² 𝐢 𝑏 β€² 𝐢 𝑏 " π‘π‘œπ‘ π›Ό1 2 π‘π‘œπ‘ π›Ό1 βˆ’ 𝐢 𝑏 " 𝐢 𝑏 β€² 𝐢 𝑏 " π‘π‘œπ‘ π›Ό1 2 2 πœ‚ 𝑏,π‘šπ‘Žπ‘₯ = 2 𝐢 𝑏 β€² 2 𝐢 𝑏 " π‘π‘œπ‘ 2 𝛼1 2 βˆ’ 𝐢 𝑏 β€² 2 𝐢 𝑏 " π‘π‘œπ‘ 2 𝛼1 4 𝜼 𝒃,π’Žπ’‚π’™ = π‘ͺ 𝒃 β€² 𝟐 π‘ͺ 𝒃 " 𝒄𝒐𝒔 𝟐 𝜢 𝟏 𝟐 Note: If blade velocity coefficient, π‘ͺ 𝒃 = 𝟏 Then, 𝐢 𝑏 β€² = 4 and 𝐢 𝑏 " = 8 For single stage impulse turbine, π’˜ = 𝟐 𝑼𝑽 𝟏 π’„π’π’”πœΆ 𝟏 βˆ’ 𝑼 𝟐 πœ‘ π‘œπ‘π‘‘ = π‘π‘œπ‘ π›Ό1 2 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏
  • 76. For Curtis (two stage velocity compounded) turbine, 𝑀 𝑇 = 4 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ 2π‘ˆ2 πœ‘ π‘œπ‘π‘‘ = π‘π‘œπ‘ π›Ό1 4 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏 Similarly for β€˜n’ stage Curtis (velocity compounded) turbine, 𝑀 = 2𝑛 π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2 πœ‘ π‘œπ‘π‘‘ = π‘π‘œπ‘ π›Ό1 2𝑛 𝜼 𝒃,π’Žπ’‚π’™ = 𝒄𝒐𝒔 𝟐 𝜢 𝟏 For all Curtis turbines the maximum blade efficiency remains same irrespective of their number of stages.
  • 77. Parson’s Turbine (50% Axial Flow Reaction Turbine): Show that for an axial flow reaction turbine, the degree of reaction is given by 𝑹 = 𝑽 𝒂 πŸπ‘Ό π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏 and also show that for axial flow 50% reaction turbine the blade speed is given by 𝑼 = 𝑽 𝒂 π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏 , where Ξ²1 and Ξ²2 are inlet and outlet rotor blade angles. Assume velocity of flow or axial velocity to be constant. (VTU, Jun-12) Combined velocity diagram for an axial flow reaction turbine
  • 78. The combined velocity diagram for an axial flow reaction turbine is as shown in figure. From data given in the problem, Va1=Va2=Va. Degree of reaction for axial flow turbine, 𝑹 = 𝟏 𝟐 𝑽 π’“πŸ 𝟐 βˆ’ 𝑽 π’“πŸ 𝟐 𝒆 = 𝑽 π’“πŸ 𝟐 βˆ’ 𝑽 π’“πŸ 𝟐 πŸπ’† From velocity diagram, 𝑽 π’–πŸ + 𝑽 π’–πŸ = 𝒙 𝟏 + 𝑼 + 𝒙 𝟐 βˆ’ 𝑼 = 𝒙 𝟏 + 𝒙 𝟐 = (𝑽 π’‚πŸ π’„π’π’•πœ· 𝟏 + 𝑽 π’‚πŸ π’„π’π’•πœ· 𝟐) Or, (𝑽 π’–πŸ + 𝑽 π’–πŸ) = 𝑽 𝒂(π’„π’π’•πœ· 𝟏 + π’„π’π’•πœ· 𝟐) From velocity diagram, 𝑠𝑖𝑛𝛽2 = π‘‰π‘Ž2 π‘‰π‘Ÿ2 ⟹ π‘‰π‘Ÿ2 = π‘‰π‘Ž2 𝑠𝑖𝑛𝛽2 𝑽 π’“πŸ = 𝑽 𝒂 π’„π’π’”π’†π’„πœ· 𝟐 Similarly, 𝑠𝑖𝑛𝛽1 = π‘‰π‘Ž1 π‘‰π‘Ÿ1 ⟹ π‘‰π‘Ÿ1 = π‘‰π‘Ž1 𝑠𝑖𝑛𝛽1 𝑽 π’“πŸ = 𝑽 𝒂 π’„π’π’”π’†π’„πœ· 𝟏
  • 79. Then, 𝑒 = π‘ˆ 𝑉𝑒1 + 𝑉𝑒2 ⟹ 𝒆 = 𝑼𝑽 𝒂(π’„π’π’•πœ· 𝟏 + π’„π’π’•πœ· 𝟐) And, π‘‰π‘Ÿ2 2 βˆ’ π‘‰π‘Ÿ1 2 = π‘‰π‘Ž 2 π‘π‘œπ‘ π‘’π‘2 𝛽2 βˆ’ π‘‰π‘Ž 2 π‘π‘œπ‘ π‘’π‘2 𝛽1 ⟹ 𝑽 π’“πŸ 𝟐 βˆ’ 𝑽 π’“πŸ 𝟐 = 𝑽 𝒂 𝟐(𝒄𝒐𝒔𝒆𝒄 𝟐 𝜷 𝟐 βˆ’ 𝒄𝒐𝒔𝒆𝒄 𝟐 𝜷 𝟏) Therefore, 𝑅 = π‘‰π‘Ž 2 (π‘π‘œπ‘ π‘’π‘2 𝛽2 βˆ’ π‘π‘œπ‘ π‘’π‘2 𝛽1) 2π‘ˆπ‘‰π‘Ž(π‘π‘œπ‘‘π›½1 + π‘π‘œπ‘‘π›½2) 𝑅 = π‘‰π‘Ž[ 1 + π‘π‘œπ‘‘2 𝛽2 βˆ’ 1 + π‘π‘œπ‘‘2 𝛽1 ] 2π‘ˆ(π‘π‘œπ‘‘π›½1 + π‘π‘œπ‘‘π›½2) 𝑅 = π‘‰π‘Ž[ π‘π‘œπ‘‘2 𝛽2 βˆ’ π‘π‘œπ‘‘2 𝛽1 ] 2π‘ˆ(π‘π‘œπ‘‘π›½1 + π‘π‘œπ‘‘π›½2) 𝑅 = π‘‰π‘Ž[(π‘π‘œπ‘‘π›½2 βˆ’ π‘π‘œπ‘‘π›½1)(π‘π‘œπ‘‘π›½2 + π‘π‘œπ‘‘π›½1)] 2π‘ˆ(π‘π‘œπ‘‘π›½1 + π‘π‘œπ‘‘π›½2) 𝑹 = 𝑽 𝒂 πŸπ‘Ό π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏
  • 80. For an axial flow 50% reaction turbine, R=0.5 0.5 = 1 2 = π‘‰π‘Ž 2π‘ˆ π‘π‘œπ‘‘π›½2 βˆ’ π‘π‘œπ‘‘π›½1 𝑼 = 𝑽 𝒂 π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏 Alternate method: From velocity diagram, π‘ˆ = 𝑉𝑒1 βˆ’ π‘₯1 = π‘‰π‘Ž1 π‘π‘œπ‘‘π›Ό1 βˆ’ π‘‰π‘Ž1 π‘π‘œπ‘‘π›½1 For an axial flow 50% reaction turbine, Ξ±1=Ξ²2 and Ξ±2=Ξ²1 and also V1=Vr2 and V2=Vr1 𝑼 = 𝑽 𝒂 π’„π’π’•πœ· 𝟐 βˆ’ π’„π’π’•πœ· 𝟏
  • 81. What is meant by REACTION STAGING? Prove that the maximum blade efficiency of Parson’s (axial flow 50% reaction) turbine is given by 𝜼 𝒃,π’Žπ’‚π’™ = πŸπ’„π’π’” 𝟐 𝜢 𝟏 𝟏+𝒄𝒐𝒔 𝟐 𝜢 𝟏 . (VTU, Jan/Feb-04, Jun/Jul-08, May/Jun-10, Dec-14/Jan-15) In reaction staging the expansion of steam and enthalpy drop occurs both in fixed and moving blades. Due to the effect of continuous expansion during flow over the moving blades, the relative velocity of steam increases i.e., Vr2>Vr1. For Parson’s (axial flow 50% reaction) turbine, Ξ±1=Ξ²2 and Ξ±2=Ξ²1 and also V1=Vr2 and V2=Vr1, then the velocity triangles are symmetric (refer figure 6.9). Work done by Parson’s turbine, 𝑀 = π‘ˆβˆ†π‘‰π‘’ = π‘ˆ(𝑉𝑒1 + 𝑉𝑒2) From velocity diagram, 𝑀 = π‘ˆ 𝑉𝑒1 + π‘₯2 βˆ’ π‘ˆ = π‘ˆ(𝑉1 π‘π‘œπ‘ π›Ό1 + π‘‰π‘Ÿ2 π‘π‘œπ‘ π›½2 βˆ’ π‘ˆ) But, Ξ±1=Ξ²2 and V1=Vr2 Then, 𝑀 = π‘ˆ 𝑉1 π‘π‘œπ‘ π›Ό1 + 𝑉1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ = 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’ π‘ˆ2 Or, 𝑀 = 𝑉1 2 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 𝑉1 2 βˆ’ π‘ˆ2 𝑉1 2
  • 82. But, blade speed ratio πœ‘ = π‘ˆ 𝑉1 π’˜ = 𝑽 𝟏 𝟐 πŸπ‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐 For reaction turbine energy available at rotor inlet, 𝑒 π‘Ž = 1 2 𝑉1 2 βˆ’ 1 2 (π‘‰π‘Ÿ1 2 βˆ’ π‘‰π‘Ÿ2 2 ) But V1=Vr2, 𝑒 π‘Ž = 1 2 𝑉1 2 βˆ’ 1 2 π‘‰π‘Ÿ1 2 βˆ’ 𝑉1 2 = 𝑉1 2 βˆ’ π‘‰π‘Ÿ1 2 2 From velocity diagram, π‘‰π‘Ÿ1 2 = 𝑉1 2 + π‘ˆ2 βˆ’ 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 (By cosine rule) Then, 𝑒 π‘Ž = 𝑉1 2 βˆ’ 1 2 𝑉1 2 + π‘ˆ2 βˆ’ 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 𝑒 π‘Ž = 1 2 𝑉1 2 + 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 βˆ’π‘ˆ2 = 𝑉1 2 2 1 + 2π‘ˆπ‘‰1 π‘π‘œπ‘ π›Ό1 𝑉1 2 βˆ’ π‘ˆ2 𝑉1 2 But, blade speed ratio πœ‘ = π‘ˆ 𝑉1 𝒆 𝒂 = 𝑽 𝟏 𝟐 𝟐 𝟏 + πŸπ‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐
  • 83. Blade efficiency of reaction turbine, πœ‚ 𝑏 = 𝑀 𝑒 π‘Ž = 𝑉1 2 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 𝑉1 2 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 𝜼 𝒃 = 𝟐 πŸπ‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐 𝟏 + πŸπ‹π’„π’π’”πœΆ 𝟏 βˆ’ 𝝋 𝟐 Or, πœ‚ 𝑏 = 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 βˆ’ 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 πœ‚ 𝑏 = 2 βˆ’ 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 = 2 βˆ’ 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 βˆ’1 The slope for maximum blade efficiency is (refer figure 6.7), π‘‘πœ‚ 𝑏 π‘‘πœ‘ = 0 𝑑 π‘‘πœ‘ 2 βˆ’ 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 βˆ’1 = 0 2 1 + 2πœ‘π‘π‘œπ‘ π›Ό1 βˆ’ πœ‘2 βˆ’2 2π‘π‘œπ‘ π›Ό1 βˆ’ 2πœ‘ = 0 2π‘π‘œπ‘ π›Ό1 βˆ’ 2πœ‘ = 0 𝝋 𝒐𝒑𝒕 = π’„π’π’”πœΆ 𝟏 When πœ‘ = π‘π‘œπ‘ π›Ό1, the blade efficiency is the maximum, therefore πœ‚ 𝑏,π‘šπ‘Žπ‘₯ = 2 2π‘π‘œπ‘ 2 𝛼1 βˆ’ π‘π‘œπ‘ 2 𝛼1 1 + 2π‘π‘œπ‘ 2 𝛼1 βˆ’ π‘π‘œπ‘ 2 𝛼1 𝜼 𝒃,π’Žπ’‚π’™ = πŸπ’„π’π’” 𝟐 𝜢 𝟏 𝟏 + 𝒄𝒐𝒔 𝟐 𝜢 𝟏
  • 84. Regenerative feed heating β€’ The dry saturated steam , from boiler, enters the turbine at a high temperature, and then expands isentropically to a lower temperature in the same way as that of Rankine and Carnot cycle. β€’ Now the condensate from condenser, is pumped back and circulated around the turbine casing. β€’ The direction opposite to the steam flow in the turbine. β€’ The steam is thus heated before entering in to the boiler, such a system of heating is known as regenerative heating.
  • 85. Regenerative feed heating β€’ Advantages β€’ Thermodynamic efficiency increases. β€’ Thermal stresses in the boiler reduces as hot feed water is supplied. β€’ Small size of condenser is required. β€’ Disadvantages β€’ Cost of plant is increased β€’ Work done per kg of steam is reduced. β€’ Complication of the plant increases.
  • 86. Bleeding of steam turbine β€’ The process of draining steam from turbine, at certain points during its expansion and using this steam for heating the feed water and then supplying it to the boiler is known as bleeding.
  • 87.
  • 88. Bleeding of steam turbine β€’ At certain stages of turbine , some wet steam is drained out . β€’ This bleed steam is then circulated around the pipe leading the feed water to the boiler , where feed water is heated by using steam. β€’ Due to the process , the boiler is supplied with hot feed water while small amount of work is lost by the turbine.