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SUMMER TRAINING PRESENTATION
ON
BITUMEN ROAD CONSTRUCTION
Submitted to:-
Mr. Hetram Sharma
Asst. Professor
Department of Civil Engineering
Submitted by:-
ANSHUMAN SINGH
Roll No. : 20EJCCE016
CONTENTS
 Introduction
 Road
 Earth work
 Pavements
 Types of pavements
 Road types
 Roadway construction
 Equipment
 Bitumen road construction procedure
 Conclusion
INTRODUCTION
 Development of a country depends on the connectivity of various
places with
adequate road network.
 Roads constitute the most important made of communication in areas
where railways have not developed much
 India has one of the largest roads networks in the world (over 3 million
km at present).
 For the purpose of management and administration, roads in India are divided into the
following five categories:
1. National Highways (NH)
2. State Highways (SH)
3. Major District Roads (MDR)
4. Other District Roads (ODR)
5. Village Roads (VR)
“…it is not wealth that built the roads but, roads that built our wealth”
-John F. Kennedy
Indian road network-current status
NHs are less than 2% of network but carry 40% of total traffic.
National Highways 58,112
State Highways 1,37,119
Major Districts Roads 4,70,000
Village and other roads 26,50,000
Total Road Length 33,15,231 km
ROAD
 Roads are defined as routes or paths that begin at one destination and lead to
another.
 Road is an open, generally public way for the passage of vehicles, people, and
animals.
EARTH WORK
The sub-grade soil is prepared by bringing it to desire grad.
 Soil filling
 Spreading and Levelling
 Compaction
Compaction
Soil
filling
PAVEMENTS
 Pavement is finished with a hard smooth surface. It helped make them durable and
able to withstand traffic and the environment. They have a life span of between 20-
30 years.
Types of pavements:
1. Flexible Pavement
2. Rigid Pavement
FLEXIBLE PAVEMENT
 Flexible pavements are those which are
surfaced with bituminous or asphalt
materials. It’s flexible since the total
pavement structure bends or deflects
due to the traffic loads. Generally this
type of pavement requires some sort of
maintenance or restoration every 10 to
15 years.
RIGID PAVEMENT
 A rigid pavement structure is
composed of a hydraulic cement
concrete surface course and concealed
base and sub base courses. The surface
course is the rigid layer and provides
the majority of strength.
 While, in case of rigid pavements most
of the load carries by slab itself
and slight load goes to the underlying
strata.
Road types :
1. Earth road and gavel road
2. Water bound macadam (WBM)
3. Bituminous or blacktop road
4. Cement concrete road
Earth road WBM road
Bituminous road Cement concrete road
ROADWAY CONSTRUCTION
 Carriageway
 Pavement
 Kerb
 Shoulder
 Sidewalks / Footpath
Carriageway Kerb
Shoulder Sidewalks/Footpaths
Equipment:
 Compacting material (vibratory roller)
 Dozer and scraper
 Power shover, shovels
 Concrete mixer
 Watering devices
 Mild steel sections and blocks
 Barricading
 Signage board
Vibratory Roller Shovels
Concrete Mixer Barricade
Why is Bitumen Used in Road Construction?
Bitumen gain certain unique properties that are inbuilt in it
during its manufacture. The bitumen as a raw material in flexible
road construction and bitumen as a mix (composing other
materials i.e. aggregates/ pozzolans) serves certain advantages,
that prompt to use bitumen widely in road construction.
TYPES
1) PAVING GRADE BITUMEN
2) MODIFIED BITUMEN
3) CUTBACK BITUMEN
4) BITUMEN EMULSION
Factors Influencing Bitumen
• Oxidative hardening: ...
• Hardening due to loss of volatiles: ...
• Physical hardening: ...
• Exudative hardening: ...
• Hardening of bitumen during storage: ...
• Hardening of bitumen on road
BITUMEN ROAD CONSTRUCTION PROCEDURE
1. The existing surface is prepared by removing the pot holes or rust if any. The
irregularities are filled in with premix chippings at least a week before laying surface
course.
2.It is desirable to lay AC layer over a bituminous base or binder course. A tack coat
of bitumen is applied at 6.0 to 7.5 kg per 10 sq.m area, this quantity may be increased
to 7.5 to 10 kg for non-bituminous base.
3.The premix is prepared in a hot mix plant of a required capacity with the desired quality
control. The bitumen may be heated upto 150 – 177 deg C and the aggregate temperature
should not differ by over 14 deg C from the binder temperature. The hot mixed material is
collected from the mixture by the transporters, carried to the location is spread by a
mechanical paver at a temperature of 121 to 163 deg C. the camber and the thickness of the
layer are accurately verified.
4.A mix after it is placed on the base course is thoroughly compacted by rolling at a speed
not more than 5km per hour.
The initial or break down rolling is done by 8 to 12 tonnes roller and the intermediate
rolling is done with a fixed wheel pneumatic roller of 15 to 30 tonnes having a tyre
pressure of 7kg per sq.cm. the wheels of the roller are kept damp with water. The final
rolling or finishing is done by 8 to 10 tonne tandem roller.
The routine checks are carried out at site to ensure the quality of the resulting
pavement mixture and the pavement surface.
Advantages of Bitumen
• A smooth Ride Surface
• Quick Repair
• Staged Construction
• Life Cost is Less
• Temperature Resistant
Disadvantages of Bitumen
•Bituminous pavements are less durable
•Low tensile strength compared to concrete pavement
•Cost of construction high during extreme conditions of
temperature
•Bitumen with impurities can cause pollution to soil
CONCLUSION
Fundamentals of road construction consists of following topics:
 Construction management overview
 Preliminary investigations
 Setting out
 Earthworks
 Pavements
 Drainage
 Roadsides
THANKING YOU

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Anshuman.pptx

  • 1. SUMMER TRAINING PRESENTATION ON BITUMEN ROAD CONSTRUCTION Submitted to:- Mr. Hetram Sharma Asst. Professor Department of Civil Engineering Submitted by:- ANSHUMAN SINGH Roll No. : 20EJCCE016
  • 2.
  • 3. CONTENTS  Introduction  Road  Earth work  Pavements  Types of pavements  Road types  Roadway construction  Equipment  Bitumen road construction procedure  Conclusion
  • 4. INTRODUCTION  Development of a country depends on the connectivity of various places with adequate road network.  Roads constitute the most important made of communication in areas where railways have not developed much  India has one of the largest roads networks in the world (over 3 million km at present).
  • 5.  For the purpose of management and administration, roads in India are divided into the following five categories: 1. National Highways (NH) 2. State Highways (SH) 3. Major District Roads (MDR) 4. Other District Roads (ODR) 5. Village Roads (VR)
  • 6. “…it is not wealth that built the roads but, roads that built our wealth” -John F. Kennedy Indian road network-current status NHs are less than 2% of network but carry 40% of total traffic. National Highways 58,112 State Highways 1,37,119 Major Districts Roads 4,70,000 Village and other roads 26,50,000 Total Road Length 33,15,231 km
  • 7. ROAD  Roads are defined as routes or paths that begin at one destination and lead to another.  Road is an open, generally public way for the passage of vehicles, people, and animals.
  • 8. EARTH WORK The sub-grade soil is prepared by bringing it to desire grad.  Soil filling  Spreading and Levelling  Compaction
  • 10. PAVEMENTS  Pavement is finished with a hard smooth surface. It helped make them durable and able to withstand traffic and the environment. They have a life span of between 20- 30 years. Types of pavements: 1. Flexible Pavement 2. Rigid Pavement
  • 11. FLEXIBLE PAVEMENT  Flexible pavements are those which are surfaced with bituminous or asphalt materials. It’s flexible since the total pavement structure bends or deflects due to the traffic loads. Generally this type of pavement requires some sort of maintenance or restoration every 10 to 15 years.
  • 12. RIGID PAVEMENT  A rigid pavement structure is composed of a hydraulic cement concrete surface course and concealed base and sub base courses. The surface course is the rigid layer and provides the majority of strength.  While, in case of rigid pavements most of the load carries by slab itself and slight load goes to the underlying strata.
  • 13. Road types : 1. Earth road and gavel road 2. Water bound macadam (WBM) 3. Bituminous or blacktop road 4. Cement concrete road
  • 14. Earth road WBM road Bituminous road Cement concrete road
  • 15. ROADWAY CONSTRUCTION  Carriageway  Pavement  Kerb  Shoulder  Sidewalks / Footpath
  • 17. Equipment:  Compacting material (vibratory roller)  Dozer and scraper  Power shover, shovels  Concrete mixer  Watering devices  Mild steel sections and blocks  Barricading  Signage board
  • 19.
  • 20.
  • 21. Why is Bitumen Used in Road Construction? Bitumen gain certain unique properties that are inbuilt in it during its manufacture. The bitumen as a raw material in flexible road construction and bitumen as a mix (composing other materials i.e. aggregates/ pozzolans) serves certain advantages, that prompt to use bitumen widely in road construction.
  • 22. TYPES 1) PAVING GRADE BITUMEN 2) MODIFIED BITUMEN 3) CUTBACK BITUMEN 4) BITUMEN EMULSION
  • 23. Factors Influencing Bitumen • Oxidative hardening: ... • Hardening due to loss of volatiles: ... • Physical hardening: ... • Exudative hardening: ... • Hardening of bitumen during storage: ... • Hardening of bitumen on road
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 33. BITUMEN ROAD CONSTRUCTION PROCEDURE 1. The existing surface is prepared by removing the pot holes or rust if any. The irregularities are filled in with premix chippings at least a week before laying surface course. 2.It is desirable to lay AC layer over a bituminous base or binder course. A tack coat of bitumen is applied at 6.0 to 7.5 kg per 10 sq.m area, this quantity may be increased to 7.5 to 10 kg for non-bituminous base.
  • 34. 3.The premix is prepared in a hot mix plant of a required capacity with the desired quality control. The bitumen may be heated upto 150 – 177 deg C and the aggregate temperature should not differ by over 14 deg C from the binder temperature. The hot mixed material is collected from the mixture by the transporters, carried to the location is spread by a mechanical paver at a temperature of 121 to 163 deg C. the camber and the thickness of the layer are accurately verified. 4.A mix after it is placed on the base course is thoroughly compacted by rolling at a speed not more than 5km per hour. The initial or break down rolling is done by 8 to 12 tonnes roller and the intermediate rolling is done with a fixed wheel pneumatic roller of 15 to 30 tonnes having a tyre pressure of 7kg per sq.cm. the wheels of the roller are kept damp with water. The final rolling or finishing is done by 8 to 10 tonne tandem roller. The routine checks are carried out at site to ensure the quality of the resulting pavement mixture and the pavement surface.
  • 35. Advantages of Bitumen • A smooth Ride Surface • Quick Repair • Staged Construction • Life Cost is Less • Temperature Resistant
  • 36. Disadvantages of Bitumen •Bituminous pavements are less durable •Low tensile strength compared to concrete pavement •Cost of construction high during extreme conditions of temperature •Bitumen with impurities can cause pollution to soil
  • 37. CONCLUSION Fundamentals of road construction consists of following topics:  Construction management overview  Preliminary investigations  Setting out  Earthworks  Pavements  Drainage  Roadsides