Sanjay Ghodawat Industrial Training Report Presentation

1. Training at
Ghodawat Consumer Products LLP
PRESENTED BY-
Rohit A. Patil
Nital R. Parekh
Omkar S. Mali
Pratiksha U. Hingmire

2. Introduction
 Beverage Industry is one of the industry of Ghodawat
Consumer Products LLP
 Ghodawat Consumer Products has entered the consumer
product category with its ‘STAR’ brand.
 Establishment- 30 December 2013.
 Three types of products are manufactured-
1. Carbonated fruit drinks
2. Non-carbonated fruit drinks
3. Drinking water

3. About Industry
 Ghodawat Consumer Products LLP belongs to Sanjay
Ghodawat Group.
 Beverages sector boosts the Indian Economy and it
grows 30% per year.
 Turnover of Ghodawat Consumer Products LLP is
Rs.100-121 Crore during last financial year.
 The company product captures the market in rural and
urban Maharashtra along with Goa, Gujarat and
Karnataka.
 Also Frustar Mango and Frustar Guava are being
exported to Dubai.

4. Certifications

5. Organizational Structure
Chairman
Managing Director
CEO
General Manager
Quality Production HR Store & Dispatch Maintenance
Manager Manager Manager Manager Manager
Quality Production HR Store Purchase Officer
Executive Executive Executive Executive Executive
Officer Production Operator
Officer
Supervisor Operator

6. Carbonated Fruit Drinks
 Brand Name- Fizzinga
 Flavours- Lemon, Cola, Orange, Jeera, etc
 Capacity- 240 BPM
 Sugar quantity- 10-15 Brix

7. Process for Carbonated Fruit Drinks
Sugar dumping
Raw syrup tank
Filter press 30μ
Glycol chilling of syrup
Ready Sugar Tank Flavour
Blending tank ingredient tank
Paramix (CO2)
Buffer tank
Blowing bottle
Filler

8. Process for Carbonated Fruit Drinks
inspection
warmer
Labeller
Coding
Inspection
Shrink Wrapping
Finished Goods Store
Dispatch

9. Non-Carbonated Fruit Drinks
 Brand Name- Frustar
 Flavours- Mango, guava, lemon, kokam.
 Capacity- 90 BPM
 Sugar quantity- 10-15 Brix

10. Process for Non-carbonated Fruit Drinks
Ready sugar tank Blending Tank Ingredient Tank , Pulp
Mixing tank
Homogenizer (210 KG Pressure)
Ready beverage tank
Feed tank
Pasteurization
Filler Blowing of Bottles
Inspection
Cooling Tunnel
Label

11. Process for Non-carbonated Fruit Drinks
Coding
Inspection
Shrink Packaging

12. Water
 Brand Name- Star Gold
 Capacity- 120 BPM
 Microbial tests and other tests were carried out to check
the water quality.
 RO treated water is used to pack the packaged drinking
water.

13. Process for Drinking water
 Water Storage in RCC Tank
(Online dosing of disinfectants
& flocculants)
Settling Tank (Flocculator)
Settling Tank (Tubular Settler)
Settling Tank (Clear Water)
Buffer Storage Tank (QC Check)
Sand Filter
Carbon Filter
U.F
Soft Water Tank

14. Process for Drinking Water
Bag Filter (10 µ)
Cartridge Filter (5 µ)
R O Process (12 KL/hr) (R O reject water)
(Mineral Dosing)
Product water tank 1
R.O ( 6KL/hr) antiscalent and minaral dosing )
Product Water Tank 2
U.V.

15. Process for Drinking Water
0.2 µ filter
Ready Water Tank. Water for Beverages
Ozonation ( 0.2-0.3 ppm )
Packaging drinking water

16.  Packaging and storage
 CIP- Three step, five step, seven step
 CCP- Filling temperature, Gas volume, Torque
 ETP- Effluent Treatment Plant
Some Points to Consider

17. Thank You…