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Prepared by
Prof. Ashish Makwana
Civil Engineering Dept. - MEFGI
Prof. Ashish Makwana 1
PRESENTATION
OUTLINE…
• Tractors
– Classification of tractors
– Factors affecting the selection of tractors
– Comparative study of wheeled and crawler tractor
– Rim pull
– Construction of tractor
– Gradability
– Advantages of wheel tractor
Prof. Ashish Makwana 2
PRESENTATION
OUTLINE…
• Bulldozers
– Purposes of Bulldozer
– Classification of bulldozers
– Size and output of a bulldozer
– Comparative advantage of crawler and wheel
mounted dozers
– Blades of a dozer
Prof. Ashish Makwana 3
PRESENTATION
OUTLINE…
• Rippers
– Rock ripping
– Determining the rippabillity of rock
– Physical characteristics that favour ripping
– Ripper attachments
– Output of rippers
Prof. Ashish Makwana 4
PRESENTATION
OUTLINE…
• Scrapers
– Scraper operation
– Classification of Scrapers
– Advantages and Disadvantages of scrapers
– Output of a scraper
– Factors affecting output of a scraper
Prof. Ashish Makwana 5
TRACTOR
• A tractor is a versatile i.e. multipurpose machine. They
convert engine energy into tractive energy.
Classification of tractors:
– Wheeled Tractor
– Crawler Tractor
Factors affecting the selection of tractors:
• The size required for the given job.
• The type of job for which the tractor is to be used as pulling
• The type of footing over which it will travel as wheeled i.e. low
or high tractive power unit
• The smoothness and firmness of the haul road.
• The slope of haul road and the length of haul.
• The type of work to be done after the completion of this job.
Prof. Ashish Makwana 6
TRACTOR (CONTINUED..)
Rim pull:
• The rim pull of tractor at any speed in the force between
the tyres of the driving wheels of the tractor and the
surface on which the tractor travels is called rim pull.
F. P. S. system, Rim pull =
375 x efficiency x h. p. of tractor
Speed in miles per hour
Lb
M. K. S. system, Rim pull =
275 x efficiency x metric h. p.
Speed in Km p. h.
kg
Prof. Ashish Makwana 7
TRACTOR (CONTINUED..)
Construction of tractor:
– Engine
– Engine Clutch
– Transmission system including power take off
– Ground drive and controls
Prof. Ashish Makwana 8
TRACTOR (CONTINUED..)
Gradability:
It is defined as the maximum slope expressed as a
percent, up to which a wheel type prime mover or a crawler
may move at a uniform speed.
k =
11660 x T x G
W x R
−
N
40
Where,
k = Gradability %
G = Total gear reduction for particular gear selected
T = Rated radius, the radius of the loaded driving wheels in cm.
N = Rolling resistance, kg/ton
W = Gross weight of complete unit, kg.
Prof. Ashish Makwana 9
BULLDOZER
• Dozers are machines designed primarily for cutting and
pushing material over relatively short distances.
Purposes of bulldozer:
• To clear the site of work
• To make the land level
• To prepare pilot roads through mountains and hard ground.
• To excavate the material and haul for a distance of about 100
meters.
• Spreading earth
• Backfilling trenches
• Maintaining haul roads
Prof. Ashish Makwana 10
BULLDOZER (CONTINUED..)
Classification of bulldozers:
• Cable controlled or hydraulic controlled
• Depending upon the mountings: crawler tractor mounted bulldozer
or wheel tractor mounted bulldozer
• Depending on the nature of blade: casting dozer or angle – dozer
Size and output of a bulldozer:
• Size of a bulldozer  dimensions of the blade
• Output  conditions under which it operates
Output of all the earth moving machinery  depend on following
factors:
• Efficiency of the operator
• Nature of soil
• Topography of the area
• Type of equipment
• Weather
Prof. Ashish Makwana 11
BULLDOZER (CONTINUED..)
Utility of a bulldozer:
• By suitable attachments to the bulldozer, it can be
utilized to remove trees, rocks, boulders, etc.
Blades of a dozer:
• The blades of a dozer are made from mold boards with
replaceable cutting edges and side bits. The blade is
connected to the dozer with the help of push arms and
tilt cylinders or a C frame.
Prof. Ashish Makwana 12
RIPPERS
• An equipment which is sometimes attached to a tractor.
• Mounted on the wheels and carries two to four teeth.
Rock Ripping:
• Rock can be ripped with the help of a ripper. Rock can
be ripped with the varying degree of success, for many
years but in recent years, the knowledge and
equipments for ripping the rocks have greatly increased.
Prof. Ashish Makwana 13
RIPPERS (CONTINUED..)
Major developments responsible for increased ripping
of rocks are as follows:
• Availability of heavier and more powerful dozers.
• Improvement in sizes and performance of rippers such
as development of impact rippers.
• Availability of better equipment for determining the
rippabillity of rocks.
• Availability of improved technique in using instruments
and equipment
Prof. Ashish Makwana 14
RIPPERS (CONTINUED..)
Determining the rippability of rocks:
• Rippabillity of rocks depends on the type of rock and its
density.
• To rip the igneous rocks is impossible as they have no
cleavage planes and stratification. Basalt, granite etc. come in
this category.
• Sedimentary rocks such as sand stone  layered structure &
characteristic of these rocs makes them easier to rip.
• Metaphoric rocks such as gneiss, quartzite slate etc. vary in
rippability with their degree of cleavage.
• Seismo graphic methods used for determining rippability
refraction
Prof. Ashish Makwana 15
RIPPERS (CONTINUED..)
Physical Characteristics that favour Ripping
• Faults, fractures, and joints
• Brittleness and crystalline structures
• Weathering
• High degree of lamination or stratification
• Large grain size
Prof. Ashish Makwana 16
RIPPERS (CONTINUED..)
Ripper attachments:
• The ripper attachments for dozers generally are rear
mounted. The mounting may be fixed radial, fixed
parallelogram with hydraulically variable pitch.
Prof. Ashish Makwana 17
RIPPERS (CONTINUED..)
Effectiveness of Ripper depends upon the following
factors:
• Properties of material to be ripped. As weathered,
faulted, laminated etc.
• Dozer’s usable power to advance the tip. It depends on
dozers weight and coefficient of friction.
• Down pressure at the ripper tip.
Prof. Ashish Makwana 18
RIPPERS (CONTINUED..)
Output of Rippers
Output of rippers depend upon the characteristics of soil, size
of the tractor dozer, speed of the machine, shape and size of the ripper
tooth, number of shanks used, and depth and width of ripping pass.
Production per hour
= Blank volume ripped per pass x (Number of passes per hour)
= Length of pass x Depth of penetration x Efficiency
Number of passes per hour =
60
Time for making one pass (in min)
Time taken in one pass =
Length of pass
Travelling speed
+ Turn round time
Prof. Ashish Makwana 19
SCRAPERS
 Scraper:
– consists of a large bucket
– attached to a tractor
– Capacity: 3 cum. to 9 cum.
– Cutting edge at the bottom
– Possible to dig earth to a depth of about 250 mm
– Combines three operations: Digging, Conveying and Dumping
Prof. Ashish Makwana 20
SCRAPERS (CONTINUED..)
Classification of scrapers:
• 1. Pusher – loaded (conventional)
– a. Single – powered axle
– b. Tandem – powered axles
• 2. Self-loading
– a. push-pull
Tandem-powered axles
– b. Elevating
– c. Auger
Prof. Ashish Makwana 21
SCRAPERS (CONTINUED..)
Output of a scraper:
• The number of trips per hour will depend on the time
required for operating and for a round trip.
• Time required to make a trip include:
– Loading
– Travelling to fill
– Dumping
– Turning
– Returning to the pit
– Getting back in position to load
Prof. Ashish Makwana 22
SCRAPERS (CONTINUED..)
Factors Affecting output of scrapers:
• Type of material to be handled
• Size of tractor
• Use of helper tractor during loading
• Condition of haul road
• Haul distance
• Slope of haul road
• Altitude
• Climate conditions
• Management conditions
• Size of borrow pit
• Condition of cut of borrow pit
• Degree of looseness of material before loading
• Slope of loading zone
Prof. Ashish Makwana 23
SCRAPERS (CONTINUED..)
Capacity of a Scraper: based on capacity of the bowl 1
cubic metre to 25 cubic metres
Prof. Ashish Makwana 24
Prof. Ashish Makwana 25

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Tractor, bulldozer, scraper, ripper_Advanced Construction Technology (Semester-6), Civil Engineering

  • 1. Prepared by Prof. Ashish Makwana Civil Engineering Dept. - MEFGI Prof. Ashish Makwana 1
  • 2. PRESENTATION OUTLINE… • Tractors – Classification of tractors – Factors affecting the selection of tractors – Comparative study of wheeled and crawler tractor – Rim pull – Construction of tractor – Gradability – Advantages of wheel tractor Prof. Ashish Makwana 2
  • 3. PRESENTATION OUTLINE… • Bulldozers – Purposes of Bulldozer – Classification of bulldozers – Size and output of a bulldozer – Comparative advantage of crawler and wheel mounted dozers – Blades of a dozer Prof. Ashish Makwana 3
  • 4. PRESENTATION OUTLINE… • Rippers – Rock ripping – Determining the rippabillity of rock – Physical characteristics that favour ripping – Ripper attachments – Output of rippers Prof. Ashish Makwana 4
  • 5. PRESENTATION OUTLINE… • Scrapers – Scraper operation – Classification of Scrapers – Advantages and Disadvantages of scrapers – Output of a scraper – Factors affecting output of a scraper Prof. Ashish Makwana 5
  • 6. TRACTOR • A tractor is a versatile i.e. multipurpose machine. They convert engine energy into tractive energy. Classification of tractors: – Wheeled Tractor – Crawler Tractor Factors affecting the selection of tractors: • The size required for the given job. • The type of job for which the tractor is to be used as pulling • The type of footing over which it will travel as wheeled i.e. low or high tractive power unit • The smoothness and firmness of the haul road. • The slope of haul road and the length of haul. • The type of work to be done after the completion of this job. Prof. Ashish Makwana 6
  • 7. TRACTOR (CONTINUED..) Rim pull: • The rim pull of tractor at any speed in the force between the tyres of the driving wheels of the tractor and the surface on which the tractor travels is called rim pull. F. P. S. system, Rim pull = 375 x efficiency x h. p. of tractor Speed in miles per hour Lb M. K. S. system, Rim pull = 275 x efficiency x metric h. p. Speed in Km p. h. kg Prof. Ashish Makwana 7
  • 8. TRACTOR (CONTINUED..) Construction of tractor: – Engine – Engine Clutch – Transmission system including power take off – Ground drive and controls Prof. Ashish Makwana 8
  • 9. TRACTOR (CONTINUED..) Gradability: It is defined as the maximum slope expressed as a percent, up to which a wheel type prime mover or a crawler may move at a uniform speed. k = 11660 x T x G W x R − N 40 Where, k = Gradability % G = Total gear reduction for particular gear selected T = Rated radius, the radius of the loaded driving wheels in cm. N = Rolling resistance, kg/ton W = Gross weight of complete unit, kg. Prof. Ashish Makwana 9
  • 10. BULLDOZER • Dozers are machines designed primarily for cutting and pushing material over relatively short distances. Purposes of bulldozer: • To clear the site of work • To make the land level • To prepare pilot roads through mountains and hard ground. • To excavate the material and haul for a distance of about 100 meters. • Spreading earth • Backfilling trenches • Maintaining haul roads Prof. Ashish Makwana 10
  • 11. BULLDOZER (CONTINUED..) Classification of bulldozers: • Cable controlled or hydraulic controlled • Depending upon the mountings: crawler tractor mounted bulldozer or wheel tractor mounted bulldozer • Depending on the nature of blade: casting dozer or angle – dozer Size and output of a bulldozer: • Size of a bulldozer  dimensions of the blade • Output  conditions under which it operates Output of all the earth moving machinery  depend on following factors: • Efficiency of the operator • Nature of soil • Topography of the area • Type of equipment • Weather Prof. Ashish Makwana 11
  • 12. BULLDOZER (CONTINUED..) Utility of a bulldozer: • By suitable attachments to the bulldozer, it can be utilized to remove trees, rocks, boulders, etc. Blades of a dozer: • The blades of a dozer are made from mold boards with replaceable cutting edges and side bits. The blade is connected to the dozer with the help of push arms and tilt cylinders or a C frame. Prof. Ashish Makwana 12
  • 13. RIPPERS • An equipment which is sometimes attached to a tractor. • Mounted on the wheels and carries two to four teeth. Rock Ripping: • Rock can be ripped with the help of a ripper. Rock can be ripped with the varying degree of success, for many years but in recent years, the knowledge and equipments for ripping the rocks have greatly increased. Prof. Ashish Makwana 13
  • 14. RIPPERS (CONTINUED..) Major developments responsible for increased ripping of rocks are as follows: • Availability of heavier and more powerful dozers. • Improvement in sizes and performance of rippers such as development of impact rippers. • Availability of better equipment for determining the rippabillity of rocks. • Availability of improved technique in using instruments and equipment Prof. Ashish Makwana 14
  • 15. RIPPERS (CONTINUED..) Determining the rippability of rocks: • Rippabillity of rocks depends on the type of rock and its density. • To rip the igneous rocks is impossible as they have no cleavage planes and stratification. Basalt, granite etc. come in this category. • Sedimentary rocks such as sand stone  layered structure & characteristic of these rocs makes them easier to rip. • Metaphoric rocks such as gneiss, quartzite slate etc. vary in rippability with their degree of cleavage. • Seismo graphic methods used for determining rippability refraction Prof. Ashish Makwana 15
  • 16. RIPPERS (CONTINUED..) Physical Characteristics that favour Ripping • Faults, fractures, and joints • Brittleness and crystalline structures • Weathering • High degree of lamination or stratification • Large grain size Prof. Ashish Makwana 16
  • 17. RIPPERS (CONTINUED..) Ripper attachments: • The ripper attachments for dozers generally are rear mounted. The mounting may be fixed radial, fixed parallelogram with hydraulically variable pitch. Prof. Ashish Makwana 17
  • 18. RIPPERS (CONTINUED..) Effectiveness of Ripper depends upon the following factors: • Properties of material to be ripped. As weathered, faulted, laminated etc. • Dozer’s usable power to advance the tip. It depends on dozers weight and coefficient of friction. • Down pressure at the ripper tip. Prof. Ashish Makwana 18
  • 19. RIPPERS (CONTINUED..) Output of Rippers Output of rippers depend upon the characteristics of soil, size of the tractor dozer, speed of the machine, shape and size of the ripper tooth, number of shanks used, and depth and width of ripping pass. Production per hour = Blank volume ripped per pass x (Number of passes per hour) = Length of pass x Depth of penetration x Efficiency Number of passes per hour = 60 Time for making one pass (in min) Time taken in one pass = Length of pass Travelling speed + Turn round time Prof. Ashish Makwana 19
  • 20. SCRAPERS  Scraper: – consists of a large bucket – attached to a tractor – Capacity: 3 cum. to 9 cum. – Cutting edge at the bottom – Possible to dig earth to a depth of about 250 mm – Combines three operations: Digging, Conveying and Dumping Prof. Ashish Makwana 20
  • 21. SCRAPERS (CONTINUED..) Classification of scrapers: • 1. Pusher – loaded (conventional) – a. Single – powered axle – b. Tandem – powered axles • 2. Self-loading – a. push-pull Tandem-powered axles – b. Elevating – c. Auger Prof. Ashish Makwana 21
  • 22. SCRAPERS (CONTINUED..) Output of a scraper: • The number of trips per hour will depend on the time required for operating and for a round trip. • Time required to make a trip include: – Loading – Travelling to fill – Dumping – Turning – Returning to the pit – Getting back in position to load Prof. Ashish Makwana 22
  • 23. SCRAPERS (CONTINUED..) Factors Affecting output of scrapers: • Type of material to be handled • Size of tractor • Use of helper tractor during loading • Condition of haul road • Haul distance • Slope of haul road • Altitude • Climate conditions • Management conditions • Size of borrow pit • Condition of cut of borrow pit • Degree of looseness of material before loading • Slope of loading zone Prof. Ashish Makwana 23
  • 24. SCRAPERS (CONTINUED..) Capacity of a Scraper: based on capacity of the bowl 1 cubic metre to 25 cubic metres Prof. Ashish Makwana 24