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Centrifugal PumpCentrifugal Pump
 Impeller/Wear Rings/CasingImpeller/Wear Rings/Casing
 Wear & tearWear & tear
 ClearancesClearances
 ShaftShaft
 Wear & tearWear & tear
 AlignmentAlignment
 ““ringing” soundringing” sound
Gear PumpGear Pump
 Gears/CasingGears/Casing
 Wear & tearWear & tear
 ClearancesClearances
 BacklashBacklash
 Gear/casingGear/casing
 Gear shaft/bushGear shaft/bush
 Bush/casingBush/casing
 Safety ValveSafety Valve
 ConditionCondition
Screw PumpScrew Pump
 Screws/casing/timing gearsScrews/casing/timing gears
 Wear & tearWear & tear
 ClearancesClearances
 ScrewsScrews
 Timing gearsTiming gears
 ““ringing” soundringing” sound
 Safety ValveSafety Valve
 conditioncondition
Mono PumpMono Pump
 Stator/rotorStator/rotor
 conditioncondition
 Safety valveSafety valve
 conditioncondition
 ShaftShaft
 conditioncondition
Pump & Line BearingPump & Line Bearing
Two Stage Single Impeller
Line BearingsLine Bearings
 TeflonTeflon
 ElastomerElastomer
 PolyesterPolyester
 CarbonCarbon
 SimsiteSimsite
 Provided in the volute cover/fitted onto theProvided in the volute cover/fitted onto the
shaftshaft
 Held by cover or set screwsHeld by cover or set screws
 Keep shaft steady by taking up the radialKeep shaft steady by taking up the radial
deflectiondeflection
 Will fail first, prevent further damages esp. toWill fail first, prevent further damages esp. to
the shaftthe shaft
 Have axial grooves for lubrication by pumpHave axial grooves for lubrication by pump
dischargedischarge
 Made of self-lubricating materialMade of self-lubricating material
 May have stainless steel outer shellMay have stainless steel outer shell
CharacteristicsCharacteristics
 Self LubricatedSelf Lubricated
 Resist corrosion, erosion and do not supportResist corrosion, erosion and do not support
electrolysiselectrolysis
 Highly polished surface to reduce wear onHighly polished surface to reduce wear on
shaftshaft
 Withstand high temperatureWithstand high temperature
 Have good mechanical strength to withstandHave good mechanical strength to withstand
loading and torqueloading and torque
 Should have rigidity to reduce radialShould have rigidity to reduce radial
movement, vibration & noisemovement, vibration & noise
 Accommodate precision machining for tightAccommodate precision machining for tight
clearance and correct alignmentclearance and correct alignment
 Lend itself easily to custom modificationLend itself easily to custom modification
 Low wear giving longer service lifeLow wear giving longer service life
 ““Non-seizing” – i.e. will not seize on shaftNon-seizing” – i.e. will not seize on shaft
DisadvantagesDisadvantages
 Prone to cracks due to unbalance loadProne to cracks due to unbalance load
 Custom designCustom design
 High costHigh cost
 Plastic, elastomer, rubber will meltPlastic, elastomer, rubber will melt
 Cannot be repaired onboardCannot be repaired onboard

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Pump survey & line bearing

  • 1.
  • 2. Centrifugal PumpCentrifugal Pump  Impeller/Wear Rings/CasingImpeller/Wear Rings/Casing  Wear & tearWear & tear  ClearancesClearances  ShaftShaft  Wear & tearWear & tear  AlignmentAlignment  ““ringing” soundringing” sound
  • 3.
  • 4. Gear PumpGear Pump  Gears/CasingGears/Casing  Wear & tearWear & tear  ClearancesClearances  BacklashBacklash  Gear/casingGear/casing  Gear shaft/bushGear shaft/bush  Bush/casingBush/casing  Safety ValveSafety Valve  ConditionCondition
  • 5.
  • 6. Screw PumpScrew Pump  Screws/casing/timing gearsScrews/casing/timing gears  Wear & tearWear & tear  ClearancesClearances  ScrewsScrews  Timing gearsTiming gears  ““ringing” soundringing” sound  Safety ValveSafety Valve  conditioncondition
  • 7.
  • 8. Mono PumpMono Pump  Stator/rotorStator/rotor  conditioncondition  Safety valveSafety valve  conditioncondition  ShaftShaft  conditioncondition
  • 9. Pump & Line BearingPump & Line Bearing
  • 10.
  • 11.
  • 12. Two Stage Single Impeller
  • 13. Line BearingsLine Bearings  TeflonTeflon  ElastomerElastomer  PolyesterPolyester  CarbonCarbon  SimsiteSimsite
  • 14.  Provided in the volute cover/fitted onto theProvided in the volute cover/fitted onto the shaftshaft  Held by cover or set screwsHeld by cover or set screws  Keep shaft steady by taking up the radialKeep shaft steady by taking up the radial deflectiondeflection  Will fail first, prevent further damages esp. toWill fail first, prevent further damages esp. to the shaftthe shaft  Have axial grooves for lubrication by pumpHave axial grooves for lubrication by pump dischargedischarge  Made of self-lubricating materialMade of self-lubricating material  May have stainless steel outer shellMay have stainless steel outer shell
  • 15. CharacteristicsCharacteristics  Self LubricatedSelf Lubricated  Resist corrosion, erosion and do not supportResist corrosion, erosion and do not support electrolysiselectrolysis  Highly polished surface to reduce wear onHighly polished surface to reduce wear on shaftshaft  Withstand high temperatureWithstand high temperature  Have good mechanical strength to withstandHave good mechanical strength to withstand loading and torqueloading and torque
  • 16.  Should have rigidity to reduce radialShould have rigidity to reduce radial movement, vibration & noisemovement, vibration & noise  Accommodate precision machining for tightAccommodate precision machining for tight clearance and correct alignmentclearance and correct alignment  Lend itself easily to custom modificationLend itself easily to custom modification  Low wear giving longer service lifeLow wear giving longer service life  ““Non-seizing” – i.e. will not seize on shaftNon-seizing” – i.e. will not seize on shaft
  • 17. DisadvantagesDisadvantages  Prone to cracks due to unbalance loadProne to cracks due to unbalance load  Custom designCustom design  High costHigh cost  Plastic, elastomer, rubber will meltPlastic, elastomer, rubber will melt  Cannot be repaired onboardCannot be repaired onboard

Editor's Notes

  1. Simsite® is a patented structural composite material …offered exclusively by the Sims Pump Valve Company. It is a graphite combination-fiber continuously interwoven reinforced composite with phenolic/epoxy thermoset resin. Simsite® is designed using fibers in an interwoven bi-directional or tri-directional weave. Continuous fibers provide the highest strength and flexibility available on the market today. As a heavy-duty structural composite its characteristics can be tailored by our patented process to accommodate the required structural strength of the parts being manufactured. Simsite® composites stand up better to corrosive environments, erosion, and cavitation then metallics or other non-structural composites and will significantly improve pump performance. Beyond performance, a look at total costs reveals that Simsite® composites are an exceptional added value. An evaluation of maintenance, spare parts, inventory, and energy usage, shows Simsite® composites to be the best cost option for most pump applications. Simsite®'s key benefits are its corrosion and erosion resistance, its cavitation resistance, its light weight (1/6 the weight of bronze) and it lasts 3-5 times longer than metallics. For more than 35 years SIMS has been manufacturing Simsite® pumps, impellers, bearings and rings of all sizes that exceed the performance of metallics in salt water and corrosive environments. Simsite®'s natural lubricity reduces wear on motors, bearings, and rings while providing quiet vibration free operation at a cost that is competitive with bronze.