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Wuxi Lst Business Consulting & Service Ltd.

               Company Profile
Vision & Mission
       Our Vision   Our Mission
Agenda
     Company Profile
     Consulting Services
     Solutions
     References
     Contact
Overview
Overview
                  • Based on our activities during the last 25 years Wuxi LST combines experiences
                    from wide variety of industries in Lean Manufacturing, Production
                    Management and Process Optimization. with extensive process-, technology-
      Approach


                    and practice know-how we are consequently able to advice our clients
                    throughout the value stream.
                  • Wuxi LST set the target on providing know-how and support to foreign and
                    local enterprises to master the challenges the global market and the rapid
                    changes in China give to them.
   Competencies




                  • The key competencies of Wuxi LST are:
                  • Lean Manufacturing Training and Implementation,
                  • Supplier Development,
                  • Process Optimization and Production Management and Reorganization
   Key
Overview
                     • Wuxi LST provided service for local Chinese and foreign
                       enterprises in the province of Jiangsu and Shanghai.
                     • Our Lean Experts proved their capabilities throughout their
      References



                       professional carrier.
   Entrepreneurial




                     • Wuxi LST takes entrepreneurial initiative when it identifies
                       unsatisfied market demands and new business opportunities. In
                       the second half of 2010 Wuxi LST provided training for foreign
                       enterprise in the cultural differences between China and foreign
                       countries. Wuxi LST also provided service in reviewing technical
                       documents to provide a mutual understanding of the
   Spirit




                       requirements on customer and supplier side.
Overview Company Structure & Activities
                   Wuxi LST Business Consulting and
                             Service Ltd.


        wuxiconsulting                         wuxirealestate


          Lean Manufacturing                          Real-estate Service

                    Training                              Apartment Service

                CIP Workshops                             After Sales Service

         Supplier Development                          Driving License

          Process Optimization                        Language Training

        Production Management
Management wuxiconsulting
                        Andreas Brinkmann
                        GM Business Consulting
                        Wuxiconsulting
                        Age: 48
                        Nationality: German
                        Phone: +86 151 90 32 85 56
                        Email: brinkmann@wuxiconsulting.com

  Andreas Brinkmann is an graduated Industriemeister Metal IHK & Technischer Betriebwirt IHK . His carrier began in 1982 in the
  production of a family owned machine building company in Germany.

  In 1992 he took on his first management position in production. From their he took on management positions in different industries
  with the responsibility of Implementing Continuous Improvement and Lean Manufacturing to lead the enterprises out of their difficult
  situation.

  1998 he came to China the first time to train a supplier for his employer, which fast finished after only 5 weeks and resulted in a
  prosperous partnership between the Chinese Supplier and the German Customer.

  In 2006 he moved to China finally to set-up the first production line of a American automotive supplier and was responsible for the
  start-up, staff training and supplier research and development.

  In 2010 he decided to provide his knowledge and experience as a Consultant and bought Wuxi LST from its former owner.
Agenda
     Company Profile
     Consulting Services
     Solutions
     References
     Contact
Business Consulting
               More than 25 years of Production and Lean Manufacturing
               experience as well as the educational background provide a
     Know      profound knowledge in the efficient production management

     How

               The consulting focus is on:
               Lean manufacturing training and implementation of CIP.

     Focus     Strategic and operational development to enable enterprises to
               master the challenges of the global market as well of the rapid
               development in China


               Lean Manufacturing                   Process Optimization
               Supplier Development                 Process Flow

     Topics    Production
               Management
                                                    Kaizen
                                                    Continuous
               Lean workshops                       Improvement
Work Stream Lean Manufacturing

                                                           Value Stream
           Strategy                  Training                                      Implementation                 CIP
                                                             Mapping

 • Opportunity             • Identify Training      • Map the current        • Create cross-          • Document
   Identification            needs                    Value Stream             functional               improvements
 • Assessment of the       • Obtain Lean Concept    • Develop future Value     implementation           throughout journey
   current state             Training                 Stream                   teams                  • Measure, measure,
 • Translate Assessment    • Define Training plan   • Analyze gaps           • Obtain specific lean     measure – “What
   Result into Lean          according to client    • Create                   training                 gets measured gets
   Implementation            request (Full time /     Implementation Plan    • Create model area        done!”
   Strategy                  Block / Part time)                              • Conduct KAIZEN         • Evaluate support
 • Gather baseline                                                             Work shops               systems alignment
   measures                                                                  • Roll out through the   • Never stop
 • Identify high impact                                                        organization
   areas
 • Definition of Targets
   with the client
Work Stream Supplier Development


                                         Supplier liaison
              Strategy                                                   Development                     Validation
                                           & support

 • Opportunity Identification   • Identify Process             • Formulating technical       • Monitor achieved results
 • Assessment of the current      Conformity at Supplier         recommendations for         • Analyze performance
   state                        • Confirm Request                carrying out necessary        results
 • Translate Assessment           Awareness at supplier          adjustments                 • Assessment of adjusted
   Result into SD Strategy      • Analyzing supplier ability   • Training supplier             processes
 • Gather baseline measures       to meet main contractors’    • Adjust supplier processes
 • Identify high impact areas     requirements
 • Definition of Targets with   • Identify gaps
   the client
Work Stream Process Optimization


                                            Process
                                                                   Improvement
              Strategy                   /Organization                                               Validation
                                                                  Implementation
                                          Assessment

 • Opportunity Identification   • Identify Process        • Train management, staff      • Confirm KPI’s according to
 • Assessment of the current    • Analyze Process Flow      and operator                   Target Definition
   state                        • Analyze Material Flow   • Transform current state to   • Monthly Assessment
 • Gather baseline measures     • Analyze Layout            future state                 • Validate adjustments
 • Identify high impact areas   • Identify improvement    • Implement/Monitor KPI’s        carried out on a
 • Definition of Targets with     opportunities                                            middle/long-term base
   the client                   • Design future Flow &
                                  Layout
Agenda
     Company Profile
     Consulting Services
     Solutions
     References
     Contact
Service - Solutions




 Wuxi LST advises its customers in all their
 challenges regarding the evaluation and          The focus is on the        Lean Manufacturing
 implementation of Lean and Production           optimization of client     Process Optimization
                Solutions
 The solutions team combines deep Lean
                                               processes in order to cut
   and Production know how with long               costs and secure        Production Management
      experience in a wide range of
        manufacturing industries.              competitive advantages.      Supplier Development
Agenda
     Company Profile
     Consulting Services
     Solutions
     References
     Contact
References
       Machine Building          Metal Precision            Automotive
                                     Parts               (Piston Ring Plant)

      Purpose:                  Purpose:                Purpose:
      Optimize Delivery         Increase Productivity   Profitable Operation
      Situation


      Result:                   Result:                 Result:
      60% WIP reduction         20% Increase of         15% Productivity Increase
      Delivery time reduction   Productivity            60% WIP Reduction
      from 6 weeks to 3 days                            Pass Rate Increase 82% to
                                                        98%

       Tools:                   Tools:                  Tools:
       Process Flow Analyze     Quick Change Over       Plant Layout Restructuring
                                                        Standardized Work
       & Restructuring          Standardized Work       Work Instruction
       Product Analyze &        Work Instruction        SixSigma
       Creation of Product                              Poka Yoke
       Families                                         Kanban
                                                        Continuous Process
       Layout Redesign                                  Improvement
                                                        KPI
References
         Automotive                                          Marine
    (Heat Exchanger Plant)

     Purpose:                     Purpose:
     Setup the 1st production     In time delivery
     line in China                Pass Rate increase
                                  5S and Safety

     Result:                      Result:
     PPAP 4 weeks after arrival   JIT delivery
     in China                     Pass Rate increase of 5%
     Pass Rate 98% in China       5S and Safety Award 2009
     (92% in Europe)

     Tools:                       Tools:                          Project Management
     Plant Layout Design          6S                              Team Work
     Standardized Work            Takt Time                       Leadership
     Work Instruction
                                  Critical Path Analysis and      TPM
     Poka Yoke
     Kanban                       Planning                        Problem Solving
     Continuous Process           JIT                             Techniques
     Improvement                  Standard Work                   Visual Management
     KPI                          Instructions                    TPM
Customer Feedback
Customer Feedback
Agenda
     Company Profile
     Consulting Services
     Solutions
     References
     Contact
Contact

                       Wuxi LST Business Consulting and Service Ltd.
                 Huishan Economic Development Zone Industrial Park
     Address:                             5 Garden Street, Room 613
                            Wuxi, Jiangsu, PR China Zip Code: 214174


     Email:                         brinkmann@wuxiconsulting.com
                                              +86 510 85 21 71 12
     Phone:                                   +86 151 90 32 85 56
     Mobile:

     Internet:                             www.wuxiconsulting.com
      Skype:                                       wuxiconsulting
                                                   wuxiconsulting
      ooVoo:

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Lean Manufacturing Assistant: Supplier DevelopmentResults: Results:- Reduced lead time by 50% - Reduced defects by 80%- Increased productivity by 30%- Reduced lead time by 60%- Reduced WIP by 70% - Increased OTIF by 95%Client: Client:- Bosch Rexroth AG - Federal Mogul- Germany - USADuration: 2006 - 2010 Duration: 2008 - 2012Contact: Contact: Mr. Thomas Müller Mr. Mike Brown+49 711 811 34 56 +1 248 270 4567mueller@boschrexro

  • 1. Wuxi Lst Business Consulting & Service Ltd. Company Profile
  • 2. Vision & Mission Our Vision Our Mission
  • 3. Agenda  Company Profile  Consulting Services  Solutions  References  Contact
  • 5. Overview • Based on our activities during the last 25 years Wuxi LST combines experiences from wide variety of industries in Lean Manufacturing, Production Management and Process Optimization. with extensive process-, technology- Approach and practice know-how we are consequently able to advice our clients throughout the value stream. • Wuxi LST set the target on providing know-how and support to foreign and local enterprises to master the challenges the global market and the rapid changes in China give to them. Competencies • The key competencies of Wuxi LST are: • Lean Manufacturing Training and Implementation, • Supplier Development, • Process Optimization and Production Management and Reorganization Key
  • 6. Overview • Wuxi LST provided service for local Chinese and foreign enterprises in the province of Jiangsu and Shanghai. • Our Lean Experts proved their capabilities throughout their References professional carrier. Entrepreneurial • Wuxi LST takes entrepreneurial initiative when it identifies unsatisfied market demands and new business opportunities. In the second half of 2010 Wuxi LST provided training for foreign enterprise in the cultural differences between China and foreign countries. Wuxi LST also provided service in reviewing technical documents to provide a mutual understanding of the Spirit requirements on customer and supplier side.
  • 7. Overview Company Structure & Activities Wuxi LST Business Consulting and Service Ltd. wuxiconsulting wuxirealestate Lean Manufacturing Real-estate Service Training Apartment Service CIP Workshops After Sales Service Supplier Development Driving License Process Optimization Language Training Production Management
  • 8. Management wuxiconsulting Andreas Brinkmann GM Business Consulting Wuxiconsulting Age: 48 Nationality: German Phone: +86 151 90 32 85 56 Email: brinkmann@wuxiconsulting.com Andreas Brinkmann is an graduated Industriemeister Metal IHK & Technischer Betriebwirt IHK . His carrier began in 1982 in the production of a family owned machine building company in Germany. In 1992 he took on his first management position in production. From their he took on management positions in different industries with the responsibility of Implementing Continuous Improvement and Lean Manufacturing to lead the enterprises out of their difficult situation. 1998 he came to China the first time to train a supplier for his employer, which fast finished after only 5 weeks and resulted in a prosperous partnership between the Chinese Supplier and the German Customer. In 2006 he moved to China finally to set-up the first production line of a American automotive supplier and was responsible for the start-up, staff training and supplier research and development. In 2010 he decided to provide his knowledge and experience as a Consultant and bought Wuxi LST from its former owner.
  • 9. Agenda  Company Profile  Consulting Services  Solutions  References  Contact
  • 10. Business Consulting More than 25 years of Production and Lean Manufacturing experience as well as the educational background provide a Know profound knowledge in the efficient production management How The consulting focus is on: Lean manufacturing training and implementation of CIP. Focus Strategic and operational development to enable enterprises to master the challenges of the global market as well of the rapid development in China Lean Manufacturing Process Optimization Supplier Development Process Flow Topics Production Management Kaizen Continuous Lean workshops Improvement
  • 11. Work Stream Lean Manufacturing Value Stream Strategy Training Implementation CIP Mapping • Opportunity • Identify Training • Map the current • Create cross- • Document Identification needs Value Stream functional improvements • Assessment of the • Obtain Lean Concept • Develop future Value implementation throughout journey current state Training Stream teams • Measure, measure, • Translate Assessment • Define Training plan • Analyze gaps • Obtain specific lean measure – “What Result into Lean according to client • Create training gets measured gets Implementation request (Full time / Implementation Plan • Create model area done!” Strategy Block / Part time) • Conduct KAIZEN • Evaluate support • Gather baseline Work shops systems alignment measures • Roll out through the • Never stop • Identify high impact organization areas • Definition of Targets with the client
  • 12. Work Stream Supplier Development Supplier liaison Strategy Development Validation & support • Opportunity Identification • Identify Process • Formulating technical • Monitor achieved results • Assessment of the current Conformity at Supplier recommendations for • Analyze performance state • Confirm Request carrying out necessary results • Translate Assessment Awareness at supplier adjustments • Assessment of adjusted Result into SD Strategy • Analyzing supplier ability • Training supplier processes • Gather baseline measures to meet main contractors’ • Adjust supplier processes • Identify high impact areas requirements • Definition of Targets with • Identify gaps the client
  • 13. Work Stream Process Optimization Process Improvement Strategy /Organization Validation Implementation Assessment • Opportunity Identification • Identify Process • Train management, staff • Confirm KPI’s according to • Assessment of the current • Analyze Process Flow and operator Target Definition state • Analyze Material Flow • Transform current state to • Monthly Assessment • Gather baseline measures • Analyze Layout future state • Validate adjustments • Identify high impact areas • Identify improvement • Implement/Monitor KPI’s carried out on a • Definition of Targets with opportunities middle/long-term base the client • Design future Flow & Layout
  • 14. Agenda  Company Profile  Consulting Services  Solutions  References  Contact
  • 15. Service - Solutions Wuxi LST advises its customers in all their challenges regarding the evaluation and The focus is on the Lean Manufacturing implementation of Lean and Production optimization of client Process Optimization Solutions The solutions team combines deep Lean processes in order to cut and Production know how with long costs and secure Production Management experience in a wide range of manufacturing industries. competitive advantages. Supplier Development
  • 16. Agenda  Company Profile  Consulting Services  Solutions  References  Contact
  • 17. References Machine Building Metal Precision Automotive Parts (Piston Ring Plant) Purpose: Purpose: Purpose: Optimize Delivery Increase Productivity Profitable Operation Situation Result: Result: Result: 60% WIP reduction 20% Increase of 15% Productivity Increase Delivery time reduction Productivity 60% WIP Reduction from 6 weeks to 3 days Pass Rate Increase 82% to 98% Tools: Tools: Tools: Process Flow Analyze Quick Change Over Plant Layout Restructuring Standardized Work & Restructuring Standardized Work Work Instruction Product Analyze & Work Instruction SixSigma Creation of Product Poka Yoke Families Kanban Continuous Process Layout Redesign Improvement KPI
  • 18. References Automotive Marine (Heat Exchanger Plant) Purpose: Purpose: Setup the 1st production In time delivery line in China Pass Rate increase 5S and Safety Result: Result: PPAP 4 weeks after arrival JIT delivery in China Pass Rate increase of 5% Pass Rate 98% in China 5S and Safety Award 2009 (92% in Europe) Tools: Tools: Project Management Plant Layout Design 6S Team Work Standardized Work Takt Time Leadership Work Instruction Critical Path Analysis and TPM Poka Yoke Kanban Planning Problem Solving Continuous Process JIT Techniques Improvement Standard Work Visual Management KPI Instructions TPM
  • 21. Agenda  Company Profile  Consulting Services  Solutions  References  Contact
  • 22. Contact Wuxi LST Business Consulting and Service Ltd. Huishan Economic Development Zone Industrial Park Address: 5 Garden Street, Room 613 Wuxi, Jiangsu, PR China Zip Code: 214174 Email: brinkmann@wuxiconsulting.com +86 510 85 21 71 12 Phone: +86 151 90 32 85 56 Mobile: Internet: www.wuxiconsulting.com Skype: wuxiconsulting wuxiconsulting ooVoo: