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DISSOLUTION TESTING
APPARATUS
SUBMITTED BY
Y.AKHILA( Y18MPH352)
under the guidance of
M.GAYATRI RAMYA M.Pharm (ph.D)
A.N.U College of pharmaceutical sciences
DEFINITION
● Dissolution is the physicochemical process by which a solid sustance
enters the solvent phase to yield a solution.
● WHY DISSOLUTION STUDY:
● Estimation of amount of drug released per unit time.
● Batch to batch quality control.
● It is the rate limitimg factor for poorly soluble drugs.
● For product development.
Therioes of drug dissolution
● Several theories to explain drug dissolution have been
proposed. Some of the important theories are:
● 1. Diffusion layer theory
● 2. Danckwert’s model / penetration or surface renewal
theory
● 3. Interfacial barrier model / Double- barrier or Limited
solvation theorymm
Diffusion layer model / Film theory
● Solutions of the solid to
form a thin film or layer at
the solid /liquid interface
called as stagnant film or
diffusion layer which is
saturated with the drug.
● Diffusion of the soluble
solute from the stagnant
layer to the bulk of the
solution. This step is the
rate determing step in drug
dissolution
● When the process is Diffusion – controlled and involves no
chemical reaction it ws given by Noyes and Whitney
● dC / dt = k (Cs – Cb )
● It was based on Fick’s second law of diffusion. Nernst and
Brunner incorporated Fick’s first law of diffusion and modified
the Noyes-Whitney equation to
● dC / dt = DAKW/O ( Cs – Cb ) / Vh
Danckwert’s model
● Danckwert did not approve of the existance of a stagnant
layer and suggested that turbalence in the dissoluion
medium exists at the solid/liquid interface. As a result, the
agitated fluid consisting of macroscopic mass of eddies or
packets reach the solute by diffusion and carry it to the
bulk of the solution.
● Such solute containind packetsare continuously replaced
with new packets of fresh solvent due to which the drug
concentration at the sold/liquid interface never reaches Cs
and has a lower limiting value of Ci. Since the solvent
packets are exposed to new solid surface each time, the
theory is called as surface renewal theory..
●
●
●
Interfacial barrier model
• The rate determing step that control dissolution
is the mass transport.
• Solid- solution equlibrium is achieved at the
solid / liquid interface.
●
● G = Ki ( Cs – Cb )
● G = diffusion rate per unit area
● ki = effective interfacial transport constant
Dissolution media
● Common dissolution media used
● Purified water
● Dilution acid (0.9 N Hcl)
● Buffered aqueous solutions
● Simulated gastric fluid
● Simulated intestinal fluid
● Factors effecting selection of dissolution media:
● Dissolved gases
● Composition of dissolution media
● Ph of dissolution media
● Viscosity of dissolution media
● Surfacace
Apparatus 1-Basket apparatus:
● The assembly consists of the following:
● A covered vessel
● Transparent material
● A motor
● A metallic drive shaft
● A cylindrical basket the water bath permits the holding of temperature
inside the vessel at 37(+/-) 0.5 degrees centigrade
● The vessel is a cylindrical with hemispherical bottom.
● The shaft is positioned so that
its axis is not more than 2mm at
any point from the vertical axis
of the vessel and rotates
smoothly.
● Use 40mm mesh cloth.
● A basket having gold coating
0.0001 inch thick may be used.
● The dosage unit is placed in a
dry basket at the beginning of
each test.
● He distance between the inside
bottom of the vessel and the
basket is maintained at 25+/-
2m.
Apparatus 2-Paddle apparatus
● A shaft is used as a stirring
element.
● The distance 25+/-mm between the
blade and the inside bottom of the
vessel.
● The paddle, blade and shaft may
be coated with a suitably inert
coating
● The dosage unit is allowed to sink
to the bottom of the vessel before
rotation of the blade.
● A small loose piece of nonreactive
maretial such as wire helix may be
attache to dosage units in order to
prevent floating.
● Procedure :
● Place the stated volume of the
dissolution medium in the
vessel. Equilibrate the
dissolution medium to 37+/-
0.5degree centigrade.Place 1
tablet in the apparatus.
● Operate the apparatus .Within
the time interval, withdraw a
specimen from zone midway
between the surface of the
dissolution medium and the top
of the rotating basket, not less
than 1cm from the vessel wall.
● Replace equal volume of
dissolution medium at
37deg.cent.
Standard volume:
900/1000ml
Advantages:
1. easy to use
2. ph change possible
Disadvantages:
1. floating dosage forms require
sinker.
2. positioning of tablet.
Apparatus 3- Reciprocating cylinder
● The vessel is immersed in water
bath holding temperature at 37+/-
0.5 deg.cent.
● Standard volume: 200-
250ml/station
● Advantages:
● Easy to change the ph profile.
● Disavantage:
● Small volume[max. 250Ml]
● Limited data.
Procedure
● Place the stated volume of the
dissolution medium in each
vessel.
● Equilibrate the dissolution
medium to 37+/- 0.5deg.cent.
● Place 1 dosage- form unit in
each of the six reciprocating
cylinders.
● Operate the apparatus.
● During the upward and
downward stroke, the
reciprocating cylinder moves
through a total distance of 9.9 to
10.1 cm.
● Within the time interval
specified withdraw a portion of
the solution under test from a
zone midway between the
surface of the dissolution
medium and the bottom of each
vessel.
● Perform the analysis as directed
in the individual monograph.
Apparatus 4 – Flow through cell
• The assembly consists of a reservoir
and a pump for the dissolution
medium, a flow- through cell, a water
bath.
• The pump forces the dissolution
medium upwards through the flow –
through cell.
• The pump has a delivery rang
between 240 and 960ml per hour,
with standard flow rates of 4, 8 and
16ml per minute
Advantages
• Easy to change ph media
• Ph profile possible
Disadvantages
• High volumes of media
• Labor intensive
Procedure
• Place the glass beads into the
cell specified in the
monograph.
• Place 1 dosage form unit on
top of the beads.
• Assemble the filter head and
fix the parts together by means
of a suitable clamping device.
• Introduce by the pump the
dissolution medium warmed to
37 +/- 0.5 degree through the
bottom of the cell.
• Collect the eluate by fractions
at each of the times stated.
• Perform the analysis as
directed in the individual
monograph.
• Uses
• Low solubility drugs
• Micro particulates
• Implants
• Suppositories.
Apparatus 5- Paddle over disk
• The paddle and vessel
assembly from apparatus 2
with the addition of stainless
steel disk assembly.
Standard volume; 900 ml
Disadvantage
disk assembly restricts the patch
size
Procedure:
• Place the stated volume of
dissolution medium in the
vessel assemble the apparatus
without the disk assembly and
equlibrate the medium to 32
+/- 0.5 degree cent.
• Apply the transdermal system
disk assembly.
• The system may be attached to
the disk by a suitable adhesive
• Place the disk assembly flat at
the bottom of the vessel with
the release surface facing up
• and parallel to the paddle blade
and surface of the dissolution
medium.
• Operate the apparatus
• At each sampling time interval,
withdraw a sample from a zone
midway between the surface of
the dissolution medium and the
top of the blade, not less than 1
cm from the vessel wall.
• Perform the analysis on each
sampled aliquot as directed in
the monograph.
Apparatus 6 - Cylinder
• The dosage unit is placed on
the cylinder at the beginning of
each test.
• The distance between the
inside bottom of the vessel and
the cylinder is maintained at
25+/- 2 mm during the test.
• Procedure
Place the stated volume of the
dissolution medium in the vessel.
equilibrate the dissolution
medium to 32+/- 0.5 degree cent.
• Prepare the test system prior to
test as follows
• Remove the protective liner
from the system and place the
adhesive side on a piece of
cuprophan.
• Cuprophan covered side down,
on a clean surface, and apply a
suitable adhesive to the
exposed cuprophan borders.
• Dry for 1 min. press the
cuprophan covering to remove
trapped air bubbles.
• Place the cylinder in the
apparatus and immediately
rotate at the rate specified.
• Within the time interval
specified, withdraw a quantity
of dissolution medium for
analysis from a zone midway
between the surface of the
dissolution medium and the top
of the rotating cylinder, not
less than 1 cm from the vessel.
Apparatus 7- Reciprocating holder
• The assembly consists of a set of volumetrically calibrated or tared
solution containers.
• A motor and drive assembly to reciprocate the system vertically.
• A set of suitable sample holder.
• The solution containers are partially immersed in a suitable water
bath, inside the temperature of the container at 32+/- 0.5 degree cent.
REFERENCE
1.The theory and practice of industrial pharmacy by Lachman L,Liebrman.
2.www.slideshare.net
Dissolution testing apparatus

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Dissolution testing apparatus

  • 1. DISSOLUTION TESTING APPARATUS SUBMITTED BY Y.AKHILA( Y18MPH352) under the guidance of M.GAYATRI RAMYA M.Pharm (ph.D) A.N.U College of pharmaceutical sciences
  • 2. DEFINITION ● Dissolution is the physicochemical process by which a solid sustance enters the solvent phase to yield a solution. ● WHY DISSOLUTION STUDY: ● Estimation of amount of drug released per unit time. ● Batch to batch quality control. ● It is the rate limitimg factor for poorly soluble drugs. ● For product development.
  • 3.
  • 4. Therioes of drug dissolution ● Several theories to explain drug dissolution have been proposed. Some of the important theories are: ● 1. Diffusion layer theory ● 2. Danckwert’s model / penetration or surface renewal theory ● 3. Interfacial barrier model / Double- barrier or Limited solvation theorymm
  • 5. Diffusion layer model / Film theory ● Solutions of the solid to form a thin film or layer at the solid /liquid interface called as stagnant film or diffusion layer which is saturated with the drug. ● Diffusion of the soluble solute from the stagnant layer to the bulk of the solution. This step is the rate determing step in drug dissolution
  • 6. ● When the process is Diffusion – controlled and involves no chemical reaction it ws given by Noyes and Whitney ● dC / dt = k (Cs – Cb ) ● It was based on Fick’s second law of diffusion. Nernst and Brunner incorporated Fick’s first law of diffusion and modified the Noyes-Whitney equation to ● dC / dt = DAKW/O ( Cs – Cb ) / Vh
  • 7. Danckwert’s model ● Danckwert did not approve of the existance of a stagnant layer and suggested that turbalence in the dissoluion medium exists at the solid/liquid interface. As a result, the agitated fluid consisting of macroscopic mass of eddies or packets reach the solute by diffusion and carry it to the bulk of the solution. ● Such solute containind packetsare continuously replaced with new packets of fresh solvent due to which the drug concentration at the sold/liquid interface never reaches Cs and has a lower limiting value of Ci. Since the solvent packets are exposed to new solid surface each time, the theory is called as surface renewal theory..
  • 9. Interfacial barrier model • The rate determing step that control dissolution is the mass transport. • Solid- solution equlibrium is achieved at the solid / liquid interface. ● ● G = Ki ( Cs – Cb ) ● G = diffusion rate per unit area ● ki = effective interfacial transport constant
  • 10. Dissolution media ● Common dissolution media used ● Purified water ● Dilution acid (0.9 N Hcl) ● Buffered aqueous solutions ● Simulated gastric fluid ● Simulated intestinal fluid ● Factors effecting selection of dissolution media: ● Dissolved gases ● Composition of dissolution media ● Ph of dissolution media ● Viscosity of dissolution media ● Surfacace
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  • 13. Apparatus 1-Basket apparatus: ● The assembly consists of the following: ● A covered vessel ● Transparent material ● A motor ● A metallic drive shaft ● A cylindrical basket the water bath permits the holding of temperature inside the vessel at 37(+/-) 0.5 degrees centigrade ● The vessel is a cylindrical with hemispherical bottom.
  • 14. ● The shaft is positioned so that its axis is not more than 2mm at any point from the vertical axis of the vessel and rotates smoothly. ● Use 40mm mesh cloth. ● A basket having gold coating 0.0001 inch thick may be used. ● The dosage unit is placed in a dry basket at the beginning of each test. ● He distance between the inside bottom of the vessel and the basket is maintained at 25+/- 2m.
  • 15. Apparatus 2-Paddle apparatus ● A shaft is used as a stirring element. ● The distance 25+/-mm between the blade and the inside bottom of the vessel. ● The paddle, blade and shaft may be coated with a suitably inert coating ● The dosage unit is allowed to sink to the bottom of the vessel before rotation of the blade. ● A small loose piece of nonreactive maretial such as wire helix may be attache to dosage units in order to prevent floating.
  • 16. ● Procedure : ● Place the stated volume of the dissolution medium in the vessel. Equilibrate the dissolution medium to 37+/- 0.5degree centigrade.Place 1 tablet in the apparatus. ● Operate the apparatus .Within the time interval, withdraw a specimen from zone midway between the surface of the dissolution medium and the top of the rotating basket, not less than 1cm from the vessel wall. ● Replace equal volume of dissolution medium at 37deg.cent. Standard volume: 900/1000ml Advantages: 1. easy to use 2. ph change possible Disadvantages: 1. floating dosage forms require sinker. 2. positioning of tablet.
  • 17. Apparatus 3- Reciprocating cylinder ● The vessel is immersed in water bath holding temperature at 37+/- 0.5 deg.cent. ● Standard volume: 200- 250ml/station ● Advantages: ● Easy to change the ph profile. ● Disavantage: ● Small volume[max. 250Ml] ● Limited data.
  • 18. Procedure ● Place the stated volume of the dissolution medium in each vessel. ● Equilibrate the dissolution medium to 37+/- 0.5deg.cent. ● Place 1 dosage- form unit in each of the six reciprocating cylinders. ● Operate the apparatus. ● During the upward and downward stroke, the reciprocating cylinder moves through a total distance of 9.9 to 10.1 cm. ● Within the time interval specified withdraw a portion of the solution under test from a zone midway between the surface of the dissolution medium and the bottom of each vessel. ● Perform the analysis as directed in the individual monograph.
  • 19. Apparatus 4 – Flow through cell • The assembly consists of a reservoir and a pump for the dissolution medium, a flow- through cell, a water bath. • The pump forces the dissolution medium upwards through the flow – through cell. • The pump has a delivery rang between 240 and 960ml per hour, with standard flow rates of 4, 8 and 16ml per minute Advantages • Easy to change ph media • Ph profile possible
  • 20. Disadvantages • High volumes of media • Labor intensive Procedure • Place the glass beads into the cell specified in the monograph. • Place 1 dosage form unit on top of the beads. • Assemble the filter head and fix the parts together by means of a suitable clamping device. • Introduce by the pump the dissolution medium warmed to 37 +/- 0.5 degree through the bottom of the cell. • Collect the eluate by fractions at each of the times stated. • Perform the analysis as directed in the individual monograph. • Uses • Low solubility drugs • Micro particulates • Implants • Suppositories.
  • 21. Apparatus 5- Paddle over disk • The paddle and vessel assembly from apparatus 2 with the addition of stainless steel disk assembly. Standard volume; 900 ml Disadvantage disk assembly restricts the patch size
  • 22. Procedure: • Place the stated volume of dissolution medium in the vessel assemble the apparatus without the disk assembly and equlibrate the medium to 32 +/- 0.5 degree cent. • Apply the transdermal system disk assembly. • The system may be attached to the disk by a suitable adhesive • Place the disk assembly flat at the bottom of the vessel with the release surface facing up • and parallel to the paddle blade and surface of the dissolution medium. • Operate the apparatus • At each sampling time interval, withdraw a sample from a zone midway between the surface of the dissolution medium and the top of the blade, not less than 1 cm from the vessel wall. • Perform the analysis on each sampled aliquot as directed in the monograph.
  • 23. Apparatus 6 - Cylinder • The dosage unit is placed on the cylinder at the beginning of each test. • The distance between the inside bottom of the vessel and the cylinder is maintained at 25+/- 2 mm during the test. • Procedure Place the stated volume of the dissolution medium in the vessel. equilibrate the dissolution medium to 32+/- 0.5 degree cent.
  • 24. • Prepare the test system prior to test as follows • Remove the protective liner from the system and place the adhesive side on a piece of cuprophan. • Cuprophan covered side down, on a clean surface, and apply a suitable adhesive to the exposed cuprophan borders. • Dry for 1 min. press the cuprophan covering to remove trapped air bubbles. • Place the cylinder in the apparatus and immediately rotate at the rate specified. • Within the time interval specified, withdraw a quantity of dissolution medium for analysis from a zone midway between the surface of the dissolution medium and the top of the rotating cylinder, not less than 1 cm from the vessel.
  • 25. Apparatus 7- Reciprocating holder • The assembly consists of a set of volumetrically calibrated or tared solution containers. • A motor and drive assembly to reciprocate the system vertically. • A set of suitable sample holder. • The solution containers are partially immersed in a suitable water bath, inside the temperature of the container at 32+/- 0.5 degree cent.
  • 26. REFERENCE 1.The theory and practice of industrial pharmacy by Lachman L,Liebrman. 2.www.slideshare.net