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OBJECTIVE: Service company specialized in Condition Monitoring Diagnosis
1
Electrical & Power Generation
TNB Generation
TNB Distribution
Kapar Energy Ventures
Jimah Energy Ventures
Pahlawan & Panglima Power
Sabah Power Resource
TNB Janamanjung
Oil & Gas
Petronas Gas
Petronas Penapisan
Petlin
Carigali Sabah Operation
(SBO)
15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur,
Malaysia.
www.afcm.com.my/afcm94@unifi.my
Tel:+603-62734078/Fax:+603-62734080
 Established in 1994 and ISO QMS 9001:2008 qualified since 2009
 Appointed as a vendor under Vendor Development Program TNB since 1997, to implement
condition monitoring for their generation, transmission and distribution divisions.
 Vibration Training Program partner for Mobius Institute, Australia – Certified Vibration Analyst
 More than 20 years experience in condition monitoring disciplines:
 Pre & Post Overhaul Vibration Analysis
 Vibration Sensor and System Verification
 Root Cause Machinery Failure Analysis
 Evaluating Machine Condition and Performance
 Continuous Condition Monitoring Program (VA, IR, US)
 Dedicated to R&D in order to continuously improve our analysis, simulation and test method.
Water Utility
Jabatan Bekalan Air N.Sembilan
Industry
CIMA
LAFARGE
ANSELL
Pulp & Paper
Pascorp Industry
Genting Sanyen
BENEFIT: A lot can be discovered about a machine’s condition and
problems by simply noting its vibration characteristics.
2
Vibration Analysis
• Identifying forcing frequencies
• Abnormalities behavior
Operational Modal Analysis
• Study of mode shape, natural frequencies
and damping ration
• Identifying local damages thru curvature
pattern
• Fatigue analysis
System Resonance
Study
• Start up and Coast
Down
• Evaluating structure
rigidity
Operational Deflection
Shape
• Evaluating operating
condition
• Design evaluation
Mechanical
Gas Turbine
Steam Turbine
Pumps
Gearbox
Electrical Motor
Electrical
Motor current analysis
Circuit board
Structural
Ship
High-rise Building
Bridges
Individual parts/component
Piping
15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur,
Malaysia.
www.afcm.com.my/afcm94@unifi.my
Tel:+603-62734078/Fax:+603-62734080
BENEFIT: It is a non-contact means of identifying electrical and
mechanical components that are hotter than they should be, thus often an
indication of areas of impending failure.
.
3
Termination Failure
• Identifying loose contact
• Eliminating electrical spark
Steam Line Leak
• Identifying leak
spot
• Insulation exposed
Bearing Failure
• Lack or Over
Grease
• Rubbing
Insulation Failure
• Evaluating operating
condition
• Design evaluation
Mechanical
Gas Turbine
Steam Turbine
Pumps
Gearbox
Electrical Motor
IC Engine
Electrical
Transformer
LV Board
Switchgear
Structural
Ship
High rise building
Engine
Piping
Electrical Equipment
• Improper installation
• Weak joint
• Loose connector
15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur,
Malaysia.
www.afcm.com.my/afcm94@unifi.my
Tel:+603-62734078/Fax:+603-62734080
BENEFIT : The most versatile technology which used in noisy and loud
environments
4
Leaks Detections
• Compressed Air
• Compressed Gases
• Vacuum leaks
• Seals and Gaskets
• Condenser Tubes
• Valves leaks
Electrical
Inspections
• Arcing
• Tracking
• Corona
• Switchgears
• Transformers
• Busbars
Mechanical Inspection
• Bearing Condition
• Rubbing Condition
• Cavitation
• Gears Spikes
• Pumps and motors
• Lack of lubrications
Mechanical
Piston Compressor
Axial Piston Pumps
Gearbox
IC Engine
Electrical
Transformer
LV Board
Switchgear
Structural
Insulation
15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur,
Malaysia.
www.afcm.com.my/afcm94@unifi.my
Tel:+603-62734078/Fax:+603-62734080
BENEFIT : Maximize company productivity by provide proactive
measure on priorities' budget expenditure and action on valves
5
Portable and intrinsically safe
• Ensuring no disruption to
operation
• Suitable for all type of valves.
• PSV, control valve, steam
traps.
• Immediate results can be
obtain.
Unique benefits
• Increased plant safety,
availability and
compatibility.
• Recover lost profits from
product leaks via flare
lines, vents and drains.
Industry
Upstream
Downstream
Power Plant
Chemical Plant
Simple Approach
• Perform survey on each
valve with 5-6 points
measurement.
• Easy for ongoing survey
for maximize benefits.
Valve Type
Pressure Control Valve
Blowdown Valve
Control Valve
Steam Trap
15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur,
Malaysia.
www.afcm.com.my/afcm94@unifi.my
Tel:+603-62734078/Fax:+603-62734080
BENEFIT : Increase company productivity by reduce unintended
failure from automating data capture and online analysis
6
Fully Automated
• Permanently installed system
• Recognize and individually
trend shaft, gear, bearings, oil
and electrical faults
Bearing Proximity Probe
• Identifying faults on
slow rpm
• Non sync line indicates
the faults
Gear Failure
Identification
• Kurtosis Trend (sensitive
to spikes)
• Monitor tooth even for
single tooth spikes
Belting Connected
Cooling Fan
Centrifuge Pumps
Crushers
Induced Fan
Conveyor
Paper Roll
Easy Information
• Traffic light display
• Rapid response from
specialist thru SMS and
Email
Coupling Connected
Rotary Kiln
Mill Trunion Bearing
Induced Fan / Blower
Vertical Long Shaft Pumps
Overhung Pump
15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur,
Malaysia.
www.afcm.com.my/afcm94@unifi.my
Tel:+603-62734078/Fax:+603-62734080
AIM: To be the most competence and reliable team in providing this
service in our industry
7
15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur,
Malaysia.
www.afcm.com.my/afcm94@unifi.my
Tel:+603-62734078/Fax:+603-62734080

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AFCM Profile

  • 1. OBJECTIVE: Service company specialized in Condition Monitoring Diagnosis 1 Electrical & Power Generation TNB Generation TNB Distribution Kapar Energy Ventures Jimah Energy Ventures Pahlawan & Panglima Power Sabah Power Resource TNB Janamanjung Oil & Gas Petronas Gas Petronas Penapisan Petlin Carigali Sabah Operation (SBO) 15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur, Malaysia. www.afcm.com.my/afcm94@unifi.my Tel:+603-62734078/Fax:+603-62734080  Established in 1994 and ISO QMS 9001:2008 qualified since 2009  Appointed as a vendor under Vendor Development Program TNB since 1997, to implement condition monitoring for their generation, transmission and distribution divisions.  Vibration Training Program partner for Mobius Institute, Australia – Certified Vibration Analyst  More than 20 years experience in condition monitoring disciplines:  Pre & Post Overhaul Vibration Analysis  Vibration Sensor and System Verification  Root Cause Machinery Failure Analysis  Evaluating Machine Condition and Performance  Continuous Condition Monitoring Program (VA, IR, US)  Dedicated to R&D in order to continuously improve our analysis, simulation and test method. Water Utility Jabatan Bekalan Air N.Sembilan Industry CIMA LAFARGE ANSELL Pulp & Paper Pascorp Industry Genting Sanyen
  • 2. BENEFIT: A lot can be discovered about a machine’s condition and problems by simply noting its vibration characteristics. 2 Vibration Analysis • Identifying forcing frequencies • Abnormalities behavior Operational Modal Analysis • Study of mode shape, natural frequencies and damping ration • Identifying local damages thru curvature pattern • Fatigue analysis System Resonance Study • Start up and Coast Down • Evaluating structure rigidity Operational Deflection Shape • Evaluating operating condition • Design evaluation Mechanical Gas Turbine Steam Turbine Pumps Gearbox Electrical Motor Electrical Motor current analysis Circuit board Structural Ship High-rise Building Bridges Individual parts/component Piping 15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur, Malaysia. www.afcm.com.my/afcm94@unifi.my Tel:+603-62734078/Fax:+603-62734080
  • 3. BENEFIT: It is a non-contact means of identifying electrical and mechanical components that are hotter than they should be, thus often an indication of areas of impending failure. . 3 Termination Failure • Identifying loose contact • Eliminating electrical spark Steam Line Leak • Identifying leak spot • Insulation exposed Bearing Failure • Lack or Over Grease • Rubbing Insulation Failure • Evaluating operating condition • Design evaluation Mechanical Gas Turbine Steam Turbine Pumps Gearbox Electrical Motor IC Engine Electrical Transformer LV Board Switchgear Structural Ship High rise building Engine Piping Electrical Equipment • Improper installation • Weak joint • Loose connector 15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur, Malaysia. www.afcm.com.my/afcm94@unifi.my Tel:+603-62734078/Fax:+603-62734080
  • 4. BENEFIT : The most versatile technology which used in noisy and loud environments 4 Leaks Detections • Compressed Air • Compressed Gases • Vacuum leaks • Seals and Gaskets • Condenser Tubes • Valves leaks Electrical Inspections • Arcing • Tracking • Corona • Switchgears • Transformers • Busbars Mechanical Inspection • Bearing Condition • Rubbing Condition • Cavitation • Gears Spikes • Pumps and motors • Lack of lubrications Mechanical Piston Compressor Axial Piston Pumps Gearbox IC Engine Electrical Transformer LV Board Switchgear Structural Insulation 15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur, Malaysia. www.afcm.com.my/afcm94@unifi.my Tel:+603-62734078/Fax:+603-62734080
  • 5. BENEFIT : Maximize company productivity by provide proactive measure on priorities' budget expenditure and action on valves 5 Portable and intrinsically safe • Ensuring no disruption to operation • Suitable for all type of valves. • PSV, control valve, steam traps. • Immediate results can be obtain. Unique benefits • Increased plant safety, availability and compatibility. • Recover lost profits from product leaks via flare lines, vents and drains. Industry Upstream Downstream Power Plant Chemical Plant Simple Approach • Perform survey on each valve with 5-6 points measurement. • Easy for ongoing survey for maximize benefits. Valve Type Pressure Control Valve Blowdown Valve Control Valve Steam Trap 15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur, Malaysia. www.afcm.com.my/afcm94@unifi.my Tel:+603-62734078/Fax:+603-62734080
  • 6. BENEFIT : Increase company productivity by reduce unintended failure from automating data capture and online analysis 6 Fully Automated • Permanently installed system • Recognize and individually trend shaft, gear, bearings, oil and electrical faults Bearing Proximity Probe • Identifying faults on slow rpm • Non sync line indicates the faults Gear Failure Identification • Kurtosis Trend (sensitive to spikes) • Monitor tooth even for single tooth spikes Belting Connected Cooling Fan Centrifuge Pumps Crushers Induced Fan Conveyor Paper Roll Easy Information • Traffic light display • Rapid response from specialist thru SMS and Email Coupling Connected Rotary Kiln Mill Trunion Bearing Induced Fan / Blower Vertical Long Shaft Pumps Overhung Pump 15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur, Malaysia. www.afcm.com.my/afcm94@unifi.my Tel:+603-62734078/Fax:+603-62734080
  • 7. AIM: To be the most competence and reliable team in providing this service in our industry 7 15-1,JalanKenangaSD9/4,BandarSriDamansara52200KualaLumpur, Malaysia. www.afcm.com.my/afcm94@unifi.my Tel:+603-62734078/Fax:+603-62734080