1. AHMAD ALI KHAN
(PEC Registered Mechanical Engineer)
University of Engineering and Technology, Lahore
Phone:+92-332-4340152 Email: aak28jul@yahoo.com House: 186 A2,GulbergIII Lahore,Pakistan
OBJECTIVE
Lookingfora platform toemerge as a professional engineer,workonchallengingprojects,take potentialsaving
initiatives,developfriendlyworkingenvironment andexcel asa committedandloyal employee.
EDUCATIONAL ACHIEVEMENTS
B.Sc. Mechanical Engineering University of Engineering and Technology, Lahore CGPA: 3.814
F.Sc. (Pre-Engineering) Unique College for boys,Lahore 86.81% (955/1100)
Matriculation (Sciences) American Lycetuff School,Lahore 87.41% (743/850)
WORK EXPERIENCE
ENGRO POWERGEN QADIRPUR LIMITED (EPQL)
A 217 MW combinedcycle powerplant witha123 MW GE Gas Turbine,400 tons/hourSTORKHeatRecovery
SteamGeneratorand 110 MW Harbin SteamTurbine andispresentlythe onlygreenfacilityof itskindinPakistan.
Mechanical Maintenance Engineer (From 01 August 2015 till present)
AGPI(AdvancedGasPath Inspection) ProductivityEnhancement Project by GE-PEPI
Advanced Gas Path Inspection projectwas the partof GE PEPI solutions for productivity enhancement to improve
the efficiency of Gas Turbine. It utilizes enhanced sealingand coolingsys tems.
Guided supervision on overall AGP Inspection outage as a Mechanical Engineer.
Supervised the inspection of AGP partsincluding cloth seals, brush seals, labyrinth seals and E-seals.
Detailed study on improved coolingand sealingair systemutilized in GE PEPI solutions.
Detailed study on buckets improved design for maximum energy utilization.
Major Overhauling2015
General ElectricGas Turbine frame 9E (PG 9171E- Rating 127MW):-
Guided supervision on overall Major Overhaulingof Gas Turbine under supervision of GE-TA.
Guided supervision on Inspection and replacement of elliptical journal and tiltingpad thrustbearings .
Detailed productive working on Gas turbine coolingand sealingair system.
Detailed study on Gas Turbine Pre-filters installation for increasingmain filter’s lifespan.
Supervision on Overhaulingof Gas Turbine accessory gearbox for replacement of shafts and bearings.
Guided supervision on sitealignmentof Gas turbine rotor with accessory gear coupling.
Guided supervision on Removal and installation of generator rotor for electrical inspection.
Guided supervision on Field balancingof Gas Turbine by addingcalculated weights at generator ends
Harbin Steam Turbine (Model LN110-7.0/535 Rating 110 MW):-
Guided supervision on overall SteamTurbine major overhauling,inspections and troubleshooting.
Prepared Steam Turbine Quality HOLD POINT document for quality assurance.
Guided supervision on NDT of HP and LP turbine stage blades and diaphragms for possiblecracks.
Developed clearances checklistfor HP front and rear Gland labyrinth seals verification.
Developed Inspection checklistand supervised replacementof inter-stage labyrinth seals.
Guided supervision on Inspection of elliptical journal and tiltingpad thrustbearing.
Guided supervision on alignmentof Steam Turbine rotor with generator rotor.
Guided supervision on removal and installation of generator rotor for electrical winding inspection.
Detailed working on sealingsteamcircuitfor probablesteam leakageand efficiency loss.
2. Warehouse Inventory Standardization using iHS Portal (ENGRO Corp Project)
Implemented Standardized enrichmentof Warehouse SKUforeffectivereplenishment.
Physicallyverificationof parts to authenticate partdescription,sizes,OEMdrawingnumbers
Segregatedandidentified OEMto OPMparts foreffectivelocal replenishment.
Archived Snapshots data base protrudingmodel #, dimensions,OEM/OPMnames.
Archiveddatabase of equipmentmanuals andOEMdrawingforeasytechnical navigation.
EstablishedLocal FabricationFacilityanddevelopedpotentialsavingscope of local fabrication.
Personal initiatives
EstablishedValve reclamationandLocal FabricationCell forin-house fabricationof costlyOEMSKUs.
NavigatedthroughSteamTurbine andGasTurbine OEMdrawings forCritical Part Inventory.
Standardizationof LubricationOil utilizationprotocol anddevelopedSOPforoil analysis.
PerformedRoute Cause Analysisstudy onGasTurbine efficiencyloss.
DevelopedThermal analysisandRootCause Analysisfor De-aeratorexcessive steamloss.
DevelopedQualityHoldPointdocumentsforSteamTurbine majoroverhauling.
Implemented5SJapanese techniqueinMechanical shops.
GTE Mechanical Maintenance and Operations (From 01 July 2014 till 31 June 2015) in EPQL
Trainedas AreaEngineerforMechanical maintenance (8months) andOperationsEngineer(4months).
ArrangedSafetyD-level meetingsand Tool-Box-TalksunderOSHA safetystandardsimplementation.
Hands on experienceasfieldEngineer onCombustionInspectionactivityonGasTurbine GE-9171E.
Workedon SAPforroutine fieldmaintenance,makingPR’s,JR’sandhandling of warehouseactivities.
DevelopedanRCA on De-aeratorexcessivesteamlossonpartial loadoperation.
ENGRO Fertilizers Ltd Internship (From 10th
June 2013 till 19th
July 2013)
Project assigned:Jobplansand maintenance of reciprocatingtype heavydutydoubleactingPDCO2 compressor.
Presentedcompressoroverhaulingplanandqualityholdpointdocument.
Studiedthe design,working,componentsandfailure historyof CO2compressor.
Updatedsafetyaspects forstage overhaulingjobplans andPreparedpowerendinspectionjobplan.
Hot tappingto recoverbackpressure buildupsinprimaryreformerheatexchanger.
ACADEMIC AND PROFESSIONAL PROJECTS
CFD and ThermodynamicanalysisonDe-aeratortodevelopRCA forin-efficientperformance onpartial load
operationusingHYSIS,ANSYSandAutoCAD.(EPQL)
Implementationof Spare PartSpecificationStandardizationProjectof worth200 MUSD. (EPQL)
DevelopedCPI(Critical PartInventory) forpro-activesparesinventorymanagement andreplenishment(EPQL)
DesignedSteamGeneratorforaNuclearPower Reactor(PWR) forefficientheattransferandeffective steam
qualityinUniversityFYP.(UniversityFYP)
Root Cause analysisof highpressure build-upsincrankcase of Double actingRecip.PDcompressor.(EFert)
IT and Software skills
Proficientin SAP, iHSStruxure and MS Office
Proficientin ANSYS,Solidworks, Solidedge V.20, AutoCAD and MATLAB.
Achievements
Appreciatedbytopmanagementof ENGRO-CorpandEPQLon achievingexcellenceiniHSproject.
Appreciatedbytopmanagementof EPQLon developingdetailedRCA onDe-aeratorpartial loadoperation.
Three academicscholarships anddeclaredproctorformyclass infinal yearon basisof 2nd
highestCGPA.
Triumpha Gold Medal inInter-BranchBack Race CompetitiononAnnual SportsDay.
References:
Imran Wazeer Mechanical SectionHead ENGRO PowergenQadirpurLimited 0300-3265779
Fazal RehmanThebo PlanningSectionHead ENGRO PowergenQadirpurLimited 0304-3811704