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AHMAD ALI KHAN
(PEC Registered Mechanical Engineer)
University of Engineering and Technology, Lahore
Phone:+92-332-4340152 Email: aak28jul@yahoo.com House: 186 A2,GulbergIII Lahore,Pakistan
OBJECTIVE
Lookingfora platform toemerge as a professional engineer,workonchallengingprojects,take potentialsaving
initiatives,developfriendlyworkingenvironment andexcel asa committedandloyal employee.
EDUCATIONAL ACHIEVEMENTS
B.Sc. Mechanical Engineering University of Engineering and Technology, Lahore CGPA: 3.814
F.Sc. (Pre-Engineering) Unique College for boys,Lahore 86.81% (955/1100)
Matriculation (Sciences) American Lycetuff School,Lahore 87.41% (743/850)
WORK EXPERIENCE
ENGRO POWERGEN QADIRPUR LIMITED (EPQL)
A 217 MW combinedcycle powerplant witha123 MW GE Gas Turbine,400 tons/hourSTORKHeatRecovery
SteamGeneratorand 110 MW Harbin SteamTurbine andispresentlythe onlygreenfacilityof itskindinPakistan.
Mechanical Maintenance Engineer (From 01 August 2015 till present)
 AGPI(AdvancedGasPath Inspection) ProductivityEnhancement Project by GE-PEPI
Advanced Gas Path Inspection projectwas the partof GE PEPI solutions for productivity enhancement to improve
the efficiency of Gas Turbine. It utilizes enhanced sealingand coolingsys tems.
 Guided supervision on overall AGP Inspection outage as a Mechanical Engineer.
 Supervised the inspection of AGP partsincluding cloth seals, brush seals, labyrinth seals and E-seals.
 Detailed study on improved coolingand sealingair systemutilized in GE PEPI solutions.
 Detailed study on buckets improved design for maximum energy utilization.
 Major Overhauling2015
General ElectricGas Turbine frame 9E (PG 9171E- Rating 127MW):-
 Guided supervision on overall Major Overhaulingof Gas Turbine under supervision of GE-TA.
 Guided supervision on Inspection and replacement of elliptical journal and tiltingpad thrustbearings .
 Detailed productive working on Gas turbine coolingand sealingair system.
 Detailed study on Gas Turbine Pre-filters installation for increasingmain filter’s lifespan.
 Supervision on Overhaulingof Gas Turbine accessory gearbox for replacement of shafts and bearings.
 Guided supervision on sitealignmentof Gas turbine rotor with accessory gear coupling.
 Guided supervision on Removal and installation of generator rotor for electrical inspection.
 Guided supervision on Field balancingof Gas Turbine by addingcalculated weights at generator ends
Harbin Steam Turbine (Model LN110-7.0/535 Rating 110 MW):-
 Guided supervision on overall SteamTurbine major overhauling,inspections and troubleshooting.
 Prepared Steam Turbine Quality HOLD POINT document for quality assurance.
 Guided supervision on NDT of HP and LP turbine stage blades and diaphragms for possiblecracks.
 Developed clearances checklistfor HP front and rear Gland labyrinth seals verification.
 Developed Inspection checklistand supervised replacementof inter-stage labyrinth seals.
 Guided supervision on Inspection of elliptical journal and tiltingpad thrustbearing.
 Guided supervision on alignmentof Steam Turbine rotor with generator rotor.
 Guided supervision on removal and installation of generator rotor for electrical winding inspection.
 Detailed working on sealingsteamcircuitfor probablesteam leakageand efficiency loss.
 Warehouse Inventory Standardization using iHS Portal (ENGRO Corp Project)
 Implemented Standardized enrichmentof Warehouse SKUforeffectivereplenishment.
 Physicallyverificationof parts to authenticate partdescription,sizes,OEMdrawingnumbers
 Segregatedandidentified OEMto OPMparts foreffectivelocal replenishment.
 Archived Snapshots data base protrudingmodel #, dimensions,OEM/OPMnames.
 Archiveddatabase of equipmentmanuals andOEMdrawingforeasytechnical navigation.
 EstablishedLocal FabricationFacilityanddevelopedpotentialsavingscope of local fabrication.
 Personal initiatives
 EstablishedValve reclamationandLocal FabricationCell forin-house fabricationof costlyOEMSKUs.
 NavigatedthroughSteamTurbine andGasTurbine OEMdrawings forCritical Part Inventory.
 Standardizationof LubricationOil utilizationprotocol anddevelopedSOPforoil analysis.
 PerformedRoute Cause Analysisstudy onGasTurbine efficiencyloss.
 DevelopedThermal analysisandRootCause Analysisfor De-aeratorexcessive steamloss.
 DevelopedQualityHoldPointdocumentsforSteamTurbine majoroverhauling.
 Implemented5SJapanese techniqueinMechanical shops.
GTE Mechanical Maintenance and Operations (From 01 July 2014 till 31 June 2015) in EPQL
 Trainedas AreaEngineerforMechanical maintenance (8months) andOperationsEngineer(4months).
 ArrangedSafetyD-level meetingsand Tool-Box-TalksunderOSHA safetystandardsimplementation.
 Hands on experienceasfieldEngineer onCombustionInspectionactivityonGasTurbine GE-9171E.
 Workedon SAPforroutine fieldmaintenance,makingPR’s,JR’sandhandling of warehouseactivities.
 DevelopedanRCA on De-aeratorexcessivesteamlossonpartial loadoperation.
ENGRO Fertilizers Ltd Internship (From 10th
June 2013 till 19th
July 2013)
Project assigned:Jobplansand maintenance of reciprocatingtype heavydutydoubleactingPDCO2 compressor.
 Presentedcompressoroverhaulingplanandqualityholdpointdocument.
 Studiedthe design,working,componentsandfailure historyof CO2compressor.
 Updatedsafetyaspects forstage overhaulingjobplans andPreparedpowerendinspectionjobplan.
 Hot tappingto recoverbackpressure buildupsinprimaryreformerheatexchanger.
ACADEMIC AND PROFESSIONAL PROJECTS
 CFD and ThermodynamicanalysisonDe-aeratortodevelopRCA forin-efficientperformance onpartial load
operationusingHYSIS,ANSYSandAutoCAD.(EPQL)
 Implementationof Spare PartSpecificationStandardizationProjectof worth200 MUSD. (EPQL)
 DevelopedCPI(Critical PartInventory) forpro-activesparesinventorymanagement andreplenishment(EPQL)
 DesignedSteamGeneratorforaNuclearPower Reactor(PWR) forefficientheattransferandeffective steam
qualityinUniversityFYP.(UniversityFYP)
 Root Cause analysisof highpressure build-upsincrankcase of Double actingRecip.PDcompressor.(EFert)
IT and Software skills
 Proficientin SAP, iHSStruxure and MS Office
 Proficientin ANSYS,Solidworks, Solidedge V.20, AutoCAD and MATLAB.
Achievements
 Appreciatedbytopmanagementof ENGRO-CorpandEPQLon achievingexcellenceiniHSproject.
 Appreciatedbytopmanagementof EPQLon developingdetailedRCA onDe-aeratorpartial loadoperation.
 Three academicscholarships anddeclaredproctorformyclass infinal yearon basisof 2nd
highestCGPA.
 Triumpha Gold Medal inInter-BranchBack Race CompetitiononAnnual SportsDay.
References:
Imran Wazeer Mechanical SectionHead ENGRO PowergenQadirpurLimited 0300-3265779
Fazal RehmanThebo PlanningSectionHead ENGRO PowergenQadirpurLimited 0304-3811704

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Ahmad Ali Khan AGP EXP Final

  • 1. AHMAD ALI KHAN (PEC Registered Mechanical Engineer) University of Engineering and Technology, Lahore Phone:+92-332-4340152 Email: aak28jul@yahoo.com House: 186 A2,GulbergIII Lahore,Pakistan OBJECTIVE Lookingfora platform toemerge as a professional engineer,workonchallengingprojects,take potentialsaving initiatives,developfriendlyworkingenvironment andexcel asa committedandloyal employee. EDUCATIONAL ACHIEVEMENTS B.Sc. Mechanical Engineering University of Engineering and Technology, Lahore CGPA: 3.814 F.Sc. (Pre-Engineering) Unique College for boys,Lahore 86.81% (955/1100) Matriculation (Sciences) American Lycetuff School,Lahore 87.41% (743/850) WORK EXPERIENCE ENGRO POWERGEN QADIRPUR LIMITED (EPQL) A 217 MW combinedcycle powerplant witha123 MW GE Gas Turbine,400 tons/hourSTORKHeatRecovery SteamGeneratorand 110 MW Harbin SteamTurbine andispresentlythe onlygreenfacilityof itskindinPakistan. Mechanical Maintenance Engineer (From 01 August 2015 till present)  AGPI(AdvancedGasPath Inspection) ProductivityEnhancement Project by GE-PEPI Advanced Gas Path Inspection projectwas the partof GE PEPI solutions for productivity enhancement to improve the efficiency of Gas Turbine. It utilizes enhanced sealingand coolingsys tems.  Guided supervision on overall AGP Inspection outage as a Mechanical Engineer.  Supervised the inspection of AGP partsincluding cloth seals, brush seals, labyrinth seals and E-seals.  Detailed study on improved coolingand sealingair systemutilized in GE PEPI solutions.  Detailed study on buckets improved design for maximum energy utilization.  Major Overhauling2015 General ElectricGas Turbine frame 9E (PG 9171E- Rating 127MW):-  Guided supervision on overall Major Overhaulingof Gas Turbine under supervision of GE-TA.  Guided supervision on Inspection and replacement of elliptical journal and tiltingpad thrustbearings .  Detailed productive working on Gas turbine coolingand sealingair system.  Detailed study on Gas Turbine Pre-filters installation for increasingmain filter’s lifespan.  Supervision on Overhaulingof Gas Turbine accessory gearbox for replacement of shafts and bearings.  Guided supervision on sitealignmentof Gas turbine rotor with accessory gear coupling.  Guided supervision on Removal and installation of generator rotor for electrical inspection.  Guided supervision on Field balancingof Gas Turbine by addingcalculated weights at generator ends Harbin Steam Turbine (Model LN110-7.0/535 Rating 110 MW):-  Guided supervision on overall SteamTurbine major overhauling,inspections and troubleshooting.  Prepared Steam Turbine Quality HOLD POINT document for quality assurance.  Guided supervision on NDT of HP and LP turbine stage blades and diaphragms for possiblecracks.  Developed clearances checklistfor HP front and rear Gland labyrinth seals verification.  Developed Inspection checklistand supervised replacementof inter-stage labyrinth seals.  Guided supervision on Inspection of elliptical journal and tiltingpad thrustbearing.  Guided supervision on alignmentof Steam Turbine rotor with generator rotor.  Guided supervision on removal and installation of generator rotor for electrical winding inspection.  Detailed working on sealingsteamcircuitfor probablesteam leakageand efficiency loss.
  • 2.  Warehouse Inventory Standardization using iHS Portal (ENGRO Corp Project)  Implemented Standardized enrichmentof Warehouse SKUforeffectivereplenishment.  Physicallyverificationof parts to authenticate partdescription,sizes,OEMdrawingnumbers  Segregatedandidentified OEMto OPMparts foreffectivelocal replenishment.  Archived Snapshots data base protrudingmodel #, dimensions,OEM/OPMnames.  Archiveddatabase of equipmentmanuals andOEMdrawingforeasytechnical navigation.  EstablishedLocal FabricationFacilityanddevelopedpotentialsavingscope of local fabrication.  Personal initiatives  EstablishedValve reclamationandLocal FabricationCell forin-house fabricationof costlyOEMSKUs.  NavigatedthroughSteamTurbine andGasTurbine OEMdrawings forCritical Part Inventory.  Standardizationof LubricationOil utilizationprotocol anddevelopedSOPforoil analysis.  PerformedRoute Cause Analysisstudy onGasTurbine efficiencyloss.  DevelopedThermal analysisandRootCause Analysisfor De-aeratorexcessive steamloss.  DevelopedQualityHoldPointdocumentsforSteamTurbine majoroverhauling.  Implemented5SJapanese techniqueinMechanical shops. GTE Mechanical Maintenance and Operations (From 01 July 2014 till 31 June 2015) in EPQL  Trainedas AreaEngineerforMechanical maintenance (8months) andOperationsEngineer(4months).  ArrangedSafetyD-level meetingsand Tool-Box-TalksunderOSHA safetystandardsimplementation.  Hands on experienceasfieldEngineer onCombustionInspectionactivityonGasTurbine GE-9171E.  Workedon SAPforroutine fieldmaintenance,makingPR’s,JR’sandhandling of warehouseactivities.  DevelopedanRCA on De-aeratorexcessivesteamlossonpartial loadoperation. ENGRO Fertilizers Ltd Internship (From 10th June 2013 till 19th July 2013) Project assigned:Jobplansand maintenance of reciprocatingtype heavydutydoubleactingPDCO2 compressor.  Presentedcompressoroverhaulingplanandqualityholdpointdocument.  Studiedthe design,working,componentsandfailure historyof CO2compressor.  Updatedsafetyaspects forstage overhaulingjobplans andPreparedpowerendinspectionjobplan.  Hot tappingto recoverbackpressure buildupsinprimaryreformerheatexchanger. ACADEMIC AND PROFESSIONAL PROJECTS  CFD and ThermodynamicanalysisonDe-aeratortodevelopRCA forin-efficientperformance onpartial load operationusingHYSIS,ANSYSandAutoCAD.(EPQL)  Implementationof Spare PartSpecificationStandardizationProjectof worth200 MUSD. (EPQL)  DevelopedCPI(Critical PartInventory) forpro-activesparesinventorymanagement andreplenishment(EPQL)  DesignedSteamGeneratorforaNuclearPower Reactor(PWR) forefficientheattransferandeffective steam qualityinUniversityFYP.(UniversityFYP)  Root Cause analysisof highpressure build-upsincrankcase of Double actingRecip.PDcompressor.(EFert) IT and Software skills  Proficientin SAP, iHSStruxure and MS Office  Proficientin ANSYS,Solidworks, Solidedge V.20, AutoCAD and MATLAB. Achievements  Appreciatedbytopmanagementof ENGRO-CorpandEPQLon achievingexcellenceiniHSproject.  Appreciatedbytopmanagementof EPQLon developingdetailedRCA onDe-aeratorpartial loadoperation.  Three academicscholarships anddeclaredproctorformyclass infinal yearon basisof 2nd highestCGPA.  Triumpha Gold Medal inInter-BranchBack Race CompetitiononAnnual SportsDay. References: Imran Wazeer Mechanical SectionHead ENGRO PowergenQadirpurLimited 0300-3265779 Fazal RehmanThebo PlanningSectionHead ENGRO PowergenQadirpurLimited 0304-3811704