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Structural Health
Monitoring of a Cable-
Supported Zhejiang Bridge
ABDUL MAJID
STUDENT ID: S32002006W
Description of the Bridge
Location- Hangzhou Qiantang River, Zhejiang, China
Length- 478 m
Type and Geometry: An Arched Twin-tower Space and a Twin-cable Plane Structure
Introduction
Maintaining the safe and reliable operation of vital infrastructure systems that society depends
upon is critical to securing the well-being of people, protecting significant capital investments,
and supporting the vitality of the global economy.
However, infrastructure systems cannot last forever; even after construction, these complex
systems begin to deteriorate within the demanding operational environment in which they are
placed.
Structural health monitoring (SHM) technology can provide engineers and owners with early
warnings on damage and structural deterioration prior to the need for costly repairs or situations
that can lead to catastrophic structural collapses.
Why SHM is Important?
In recent years, the designs of bridges have tended to become more flexible, where their form
and function are increasingly complex.
Thus, guaranteeing the safety of these bridge structures is an important issue.
SHM guarantee the safe operation of the bridge and the life spans of bridges are extended using
various methods.
At the same time, through finding the damages of bridge timely, the cost of maintenance can be
reduced considerably and the losses due to traffic closures during active maintenance can also be
avoided.
Given the costs associated with infrastructure repair and the high environmental impact of
infrastructure construction, government authorities worldwide are increasingly seeking sensing
and instrumentation systems to more objectively monitor their crucial infrastructure systems to
ensure structural and operational safety.
Bridge Monitoring System
This Bridge has the largest span (478m), the highest steel arch tower (90.5m), and the widest
bridge floor (6m) of this type of bridge.
The main characteristics of the bridge include the complex structural system and mechanical
properties.
Thus, it is necessary to build a SHM system for Zhejiang Bridge to meet the;
i. operational management needs,
ii. improve the level of pre-alarm security,
iii. enhance the efficiency of maintenance management,
iv. and facilitate scientific and effective operational management.
SHM Used in this Bridge
The integrated system of structural health monitoring and intelligent management used by
Zhijiang Bridge comprises;
Information Acquisition System (IAS): IAS is a lower level system that includes a data
monitoring subsystem and maintenance management subsystem
Data Management System (DMS) & Evaluation and Decision Making System (EDS): DMS and
EDS are middle level systems, where the former includes a data management subsystem and the
latter includes a structural state evaluation subsystem and a maintenance management and
security pre-alarming subsystem.
Application Service System (ASS): ASS is the upper level system that includes a user interface
subsystem.
Fig1: Overall workflow of the system.
Function of IAS (Sensors)
SHM system used by Zhijiang Bridge includes work environment monitoring (wind load,
environmental temperature, humidity, rainfall, visibility, temperature and humidity of the steel
box girder and steel arch tower, and vehicle load), structure spatial deformation monitoring,
bridge alignment monitoring, section stress monitoring, fatigue and welding crack monitoring,
and vibration monitoring in the steel arch tower and steel box girder, impact force monitoring in
the bridge pier, earthquake response monitoring, cable force monitoring, and anchor force
monitoring in the steel-concrete joint segment.
Fig2: Layout of sensors on
Zhijiang Bridge
Work Environment Monitoring
Monitoring the Wind Load, Environmental Temperature, Humidity, Rainfall, and Visibility.
A professional meteorological station (Lufft) is used to monitor the atmospheric temperature and
humidity, visibility, wind speed and direction, and rainfall.
Table1: Meteorological station
technical specifications.
Fig3: Meteorological station
Cont…
Temperature and Humidity Monitoring on the Steel Box Girder and Steel Arch Tower. The
environmental temperature and humidity is high around the bridge site, so the steel box girders
and steel arch towers are readily corroded.
A networked-edition DSR temperature and humidity recorder is used to monitor the temperature
and humidity of the steel box girder and steel arch tower.
Table 2: Hygro-thermo graph
technical specifications
Fig 4:Hygro-thermo graph
Vehicle Load Monitoring
The Weigh-in-Motion system used to monitor the traffic load.
A Weigh-in-Motion system with a video capture function is used to monitor the vehicle load.
The bridge is bidirectional with six lanes, so the Weigh-in-Motion system needs to monitor six
points in total.
Table 3: Weigh-in-Motion
system technical
specifications
Spatial Structure Deformation Monitoring
GPS (Trimble, USA) sensors are used for spatial deformation monitoring on the steel arch
towers and steel box girders on Zhijiang Bridge.
Two GPS sensors are positioned at the top of the east and west steel towers, and two GPS
sensors are located upstream and downstream of the steel box girder in the middle main span.
Table 4: Technical specifications
of the GPS sensors
Fig 5: GPS sensor
Bridge Alignment Monitoring
A hydrostatic level gauge is used for alignment monitoring
The positions with the maximum variation in the displacement of the main beam with various
load combinations are the middle main span and the middle side span.
Table 5:Technical
specifications of the
hydrostatic level gauge
Fig 6:Hydrostatic level
gauge
Stress, Fatigue, and Welding Crack
Monitoring
The sections in the middle of each span of the main bridge, the quarter-point of the main span,
and the pier tops are used to monitor the steel box girder stress, fatigue, and welding cracks
The steel horizontal beam of the steel arch tower were selected to monitor stress and welding
cracks in the steel arch tower. the pier tops are used to monitor the steel box girder stress, fatigue,
and welding cracks
Fig 7: Stress and fatigue monitoring
points on the box girder
Fig 8: Welding crack monitoring points on the
box girder.
Cont…
The steel horizontal beam of the steel arch tower were selected to monitor stress and welding
cracks in the steel arch tower.
Fig 9: Strain Gauge Sensors
Fig 10: Stress and
fatigue monitoring
points on the steel
tower
Cont…
Table 7: Strain sensor
arrangement
Table 6: Technical specifications
of the strain sensor
Structural Temperature Monitoring
The main aims of structural temperature monitoring are to facilitate temperature compensation
during stress monitoring and to determine the temperature ranges of key sections. Thus, the
sections used for temperature monitoring are the same as those used for stress monitoring. Optical
fiber grating temperature sensors are used for structural temperature monitoring, where the
measurement range is −20°C to 70°C
Table 8: Position and number of
temperature monitoring points
Structural Vibration Monitoring
Structural vibration monitoring includes monitoring vibrations in the steel arch tower and the
steel box girder, as well as the impact force on the bridge pier and earthquake responses.
Table 9: Layout of the vibration sensors
Fig 11: Vibration
sensor
Cable Force Monitoring
It is important to enhance cable force monitoring to evaluate the working status of the cable and
to analyze the stress state of a cable-stayed bridge
The cables with the maximum stress under different load combinations and the maximum
variation in stress under live loadings are used for cable tension monitoring.
Acceleration sensors are used to monitor the tension of stayed cables
Table 10: Positions and numbers of
acceleration sensors.
Fig12: Acceleration sensor
Anchor Force Monitoring
In Zhijiang Bridge, the reliability of the juncture of the steel tower, concrete bearing, and
foundation is the key to guaranteeing the structural safety of the whole bridge.
The juncture of steel and concrete is the key to transmitting the force in a smooth and stable
manner.
To guarantee the stability and durability of anchor force monitoring at the juncture of steel and
concrete, fiber grating strain sensors are used and the total number of monitoring points is 32.
Data Acquisition and Transmission
Module
The overall design of the data acquisition and transmission module comprises the components of
the module and the functional flow of each component. The data preprocessing and temporary
storage systems must meet the functional requirements of the data acquisition and transmission
module.
Fig 13: Flowchart of data
acquisition and transmission
Software System
The design of the system software must meet the needs for data acquisition and transmission
control, and maintenance checking data management
The system runs on a network and some examples of the results obtained are shown in Figures
below.
Fig 14: Cable force
Fig 15: Tower shift
Fig 16: Displacement changes in the box
girder
Fig 17: Vibration of 4# tower and T7 box
girder
Fig 18: External environment
of the bridge
Design and Implementation of the DMS
The DMS used by the SHM system of Zhijiang Bridge includes a data management subsystem;
the function of which is to acquire data from the health monitoring subsystem, maintain data from
the maintenance management subsystem, monitor data from the road floor status, and collect, file,
inquire, store, and manage the monitored prestress data.
Fig 19: Function and
composition of the DMS
Design and Implementation of the EDS
The EDS subsystem executes various operations such as calculation analysis and it generates
statistics for monitoring data, historical alignment, analysis and trend forecasting for monitoring
data, and fetches the key indices that reflect the variations in the structural status.
The structural status evaluation subsystem is divided into the data processing module and the
status evaluation module. The main functions of these modules are as follows.
1. The data processing module is responsible for filtering, classification, collection, and
statistical analysis of the data, and for fetching the key indices.
2. The status evaluation module is responsible for real-time analysis and evaluating the structural
status.
Table 20: Flowchart during
bridge condition evaluation
Design and Implementation of the ASS
The ASS used by the SHM system of Zhijiang Bridge comprises a user interface subsystem,
which is an interactive system for bridge maintenance management users.
The functions implemented in the subsystem include a monitoring point information display,
monitoring results graphical display, report management, background management, and user
management.
Conclusions
The core problems and final aims of SHM systems for cable-stayed bridges are damage
identification, module modification, structural safety evaluation, and maintenance decision
making.
This SHM system generates time-specific status information such as bridge vibrations, thereby
providing data support for bridge maintenance and decision making, which reduces the
maintenance cost and improves the technical level of long-term management.
In particular, wireless communication technology such as microwaves may be an important
method in SHM system networks for bridge structures, which could be applied broadly to health
monitoring and the measurement of bridge structures.
References
L. I. Hong-Nan, Y. I. Ting-Hua, R. E. N. Liang, L. I. Dong-Sheng, and H. U. O. Lin-Shen,
“Reviews on innovations and applications in structural health monitoring for
infrastructures,” Monitoring and Maintenance, vol. 1, no. 1, pp. 1–45, 2014.
M. Abe, Y. Fujino, M. Yanagihara, and M. Sato, “Monitoring of Hakucho Suspension Bridge by
ambient vibration measurement,” in Nondestructive Evaluation of Highways , Utilities, and
Pipelines IV, Proceedings of SPIE, pp. 237–244, Newport Beach, Calif, USA, March 2000.
M. Çelebi, R. Purvis, B. Hartnagel et al., “Seismic instrumentation of the Bill Emerson
Memorial Mississippi River Bridge at Cape Girardeau (MO): a cooperative effort,”
in Proceedings of the 4th International Seismic Highway Conference, Memphis, Tenn, USA,
2004.
S. H. Sim, J. Li, H. Jo et al., “Wireless smart sensor network for automated monitoring of cable
tension,” Smart Materials and Structures, vol. 23, no. 2, 2014.
K. Y. Wong, “Instrumentation and health monitoring of cable-supported bridges,” Structural
Control and Health Monitoring, vol. 11, no. 2, pp. 91–124, 2004.
Structural Health Monitoring of a Cable-Supported Zhejiang Bridge

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Structural Health Monitoring of a Cable-Supported Zhejiang Bridge

  • 1. Structural Health Monitoring of a Cable- Supported Zhejiang Bridge ABDUL MAJID STUDENT ID: S32002006W
  • 2. Description of the Bridge Location- Hangzhou Qiantang River, Zhejiang, China Length- 478 m Type and Geometry: An Arched Twin-tower Space and a Twin-cable Plane Structure
  • 3. Introduction Maintaining the safe and reliable operation of vital infrastructure systems that society depends upon is critical to securing the well-being of people, protecting significant capital investments, and supporting the vitality of the global economy. However, infrastructure systems cannot last forever; even after construction, these complex systems begin to deteriorate within the demanding operational environment in which they are placed. Structural health monitoring (SHM) technology can provide engineers and owners with early warnings on damage and structural deterioration prior to the need for costly repairs or situations that can lead to catastrophic structural collapses.
  • 4. Why SHM is Important? In recent years, the designs of bridges have tended to become more flexible, where their form and function are increasingly complex. Thus, guaranteeing the safety of these bridge structures is an important issue. SHM guarantee the safe operation of the bridge and the life spans of bridges are extended using various methods. At the same time, through finding the damages of bridge timely, the cost of maintenance can be reduced considerably and the losses due to traffic closures during active maintenance can also be avoided. Given the costs associated with infrastructure repair and the high environmental impact of infrastructure construction, government authorities worldwide are increasingly seeking sensing and instrumentation systems to more objectively monitor their crucial infrastructure systems to ensure structural and operational safety.
  • 5. Bridge Monitoring System This Bridge has the largest span (478m), the highest steel arch tower (90.5m), and the widest bridge floor (6m) of this type of bridge. The main characteristics of the bridge include the complex structural system and mechanical properties. Thus, it is necessary to build a SHM system for Zhejiang Bridge to meet the; i. operational management needs, ii. improve the level of pre-alarm security, iii. enhance the efficiency of maintenance management, iv. and facilitate scientific and effective operational management.
  • 6. SHM Used in this Bridge The integrated system of structural health monitoring and intelligent management used by Zhijiang Bridge comprises; Information Acquisition System (IAS): IAS is a lower level system that includes a data monitoring subsystem and maintenance management subsystem Data Management System (DMS) & Evaluation and Decision Making System (EDS): DMS and EDS are middle level systems, where the former includes a data management subsystem and the latter includes a structural state evaluation subsystem and a maintenance management and security pre-alarming subsystem. Application Service System (ASS): ASS is the upper level system that includes a user interface subsystem.
  • 7. Fig1: Overall workflow of the system.
  • 8. Function of IAS (Sensors) SHM system used by Zhijiang Bridge includes work environment monitoring (wind load, environmental temperature, humidity, rainfall, visibility, temperature and humidity of the steel box girder and steel arch tower, and vehicle load), structure spatial deformation monitoring, bridge alignment monitoring, section stress monitoring, fatigue and welding crack monitoring, and vibration monitoring in the steel arch tower and steel box girder, impact force monitoring in the bridge pier, earthquake response monitoring, cable force monitoring, and anchor force monitoring in the steel-concrete joint segment.
  • 9. Fig2: Layout of sensors on Zhijiang Bridge
  • 10.
  • 11. Work Environment Monitoring Monitoring the Wind Load, Environmental Temperature, Humidity, Rainfall, and Visibility. A professional meteorological station (Lufft) is used to monitor the atmospheric temperature and humidity, visibility, wind speed and direction, and rainfall. Table1: Meteorological station technical specifications. Fig3: Meteorological station
  • 12. Cont… Temperature and Humidity Monitoring on the Steel Box Girder and Steel Arch Tower. The environmental temperature and humidity is high around the bridge site, so the steel box girders and steel arch towers are readily corroded. A networked-edition DSR temperature and humidity recorder is used to monitor the temperature and humidity of the steel box girder and steel arch tower. Table 2: Hygro-thermo graph technical specifications Fig 4:Hygro-thermo graph
  • 13. Vehicle Load Monitoring The Weigh-in-Motion system used to monitor the traffic load. A Weigh-in-Motion system with a video capture function is used to monitor the vehicle load. The bridge is bidirectional with six lanes, so the Weigh-in-Motion system needs to monitor six points in total. Table 3: Weigh-in-Motion system technical specifications
  • 14. Spatial Structure Deformation Monitoring GPS (Trimble, USA) sensors are used for spatial deformation monitoring on the steel arch towers and steel box girders on Zhijiang Bridge. Two GPS sensors are positioned at the top of the east and west steel towers, and two GPS sensors are located upstream and downstream of the steel box girder in the middle main span. Table 4: Technical specifications of the GPS sensors Fig 5: GPS sensor
  • 15. Bridge Alignment Monitoring A hydrostatic level gauge is used for alignment monitoring The positions with the maximum variation in the displacement of the main beam with various load combinations are the middle main span and the middle side span. Table 5:Technical specifications of the hydrostatic level gauge Fig 6:Hydrostatic level gauge
  • 16. Stress, Fatigue, and Welding Crack Monitoring The sections in the middle of each span of the main bridge, the quarter-point of the main span, and the pier tops are used to monitor the steel box girder stress, fatigue, and welding cracks The steel horizontal beam of the steel arch tower were selected to monitor stress and welding cracks in the steel arch tower. the pier tops are used to monitor the steel box girder stress, fatigue, and welding cracks Fig 7: Stress and fatigue monitoring points on the box girder Fig 8: Welding crack monitoring points on the box girder.
  • 17. Cont… The steel horizontal beam of the steel arch tower were selected to monitor stress and welding cracks in the steel arch tower. Fig 9: Strain Gauge Sensors Fig 10: Stress and fatigue monitoring points on the steel tower
  • 18. Cont… Table 7: Strain sensor arrangement Table 6: Technical specifications of the strain sensor
  • 19. Structural Temperature Monitoring The main aims of structural temperature monitoring are to facilitate temperature compensation during stress monitoring and to determine the temperature ranges of key sections. Thus, the sections used for temperature monitoring are the same as those used for stress monitoring. Optical fiber grating temperature sensors are used for structural temperature monitoring, where the measurement range is −20°C to 70°C Table 8: Position and number of temperature monitoring points
  • 20. Structural Vibration Monitoring Structural vibration monitoring includes monitoring vibrations in the steel arch tower and the steel box girder, as well as the impact force on the bridge pier and earthquake responses. Table 9: Layout of the vibration sensors Fig 11: Vibration sensor
  • 21. Cable Force Monitoring It is important to enhance cable force monitoring to evaluate the working status of the cable and to analyze the stress state of a cable-stayed bridge The cables with the maximum stress under different load combinations and the maximum variation in stress under live loadings are used for cable tension monitoring. Acceleration sensors are used to monitor the tension of stayed cables Table 10: Positions and numbers of acceleration sensors. Fig12: Acceleration sensor
  • 22. Anchor Force Monitoring In Zhijiang Bridge, the reliability of the juncture of the steel tower, concrete bearing, and foundation is the key to guaranteeing the structural safety of the whole bridge. The juncture of steel and concrete is the key to transmitting the force in a smooth and stable manner. To guarantee the stability and durability of anchor force monitoring at the juncture of steel and concrete, fiber grating strain sensors are used and the total number of monitoring points is 32.
  • 23. Data Acquisition and Transmission Module The overall design of the data acquisition and transmission module comprises the components of the module and the functional flow of each component. The data preprocessing and temporary storage systems must meet the functional requirements of the data acquisition and transmission module. Fig 13: Flowchart of data acquisition and transmission
  • 24. Software System The design of the system software must meet the needs for data acquisition and transmission control, and maintenance checking data management The system runs on a network and some examples of the results obtained are shown in Figures below. Fig 14: Cable force Fig 15: Tower shift
  • 25. Fig 16: Displacement changes in the box girder Fig 17: Vibration of 4# tower and T7 box girder
  • 26. Fig 18: External environment of the bridge
  • 27. Design and Implementation of the DMS The DMS used by the SHM system of Zhijiang Bridge includes a data management subsystem; the function of which is to acquire data from the health monitoring subsystem, maintain data from the maintenance management subsystem, monitor data from the road floor status, and collect, file, inquire, store, and manage the monitored prestress data. Fig 19: Function and composition of the DMS
  • 28. Design and Implementation of the EDS The EDS subsystem executes various operations such as calculation analysis and it generates statistics for monitoring data, historical alignment, analysis and trend forecasting for monitoring data, and fetches the key indices that reflect the variations in the structural status. The structural status evaluation subsystem is divided into the data processing module and the status evaluation module. The main functions of these modules are as follows. 1. The data processing module is responsible for filtering, classification, collection, and statistical analysis of the data, and for fetching the key indices. 2. The status evaluation module is responsible for real-time analysis and evaluating the structural status.
  • 29. Table 20: Flowchart during bridge condition evaluation
  • 30. Design and Implementation of the ASS The ASS used by the SHM system of Zhijiang Bridge comprises a user interface subsystem, which is an interactive system for bridge maintenance management users. The functions implemented in the subsystem include a monitoring point information display, monitoring results graphical display, report management, background management, and user management.
  • 31.
  • 32. Conclusions The core problems and final aims of SHM systems for cable-stayed bridges are damage identification, module modification, structural safety evaluation, and maintenance decision making. This SHM system generates time-specific status information such as bridge vibrations, thereby providing data support for bridge maintenance and decision making, which reduces the maintenance cost and improves the technical level of long-term management. In particular, wireless communication technology such as microwaves may be an important method in SHM system networks for bridge structures, which could be applied broadly to health monitoring and the measurement of bridge structures.
  • 33. References L. I. Hong-Nan, Y. I. Ting-Hua, R. E. N. Liang, L. I. Dong-Sheng, and H. U. O. Lin-Shen, “Reviews on innovations and applications in structural health monitoring for infrastructures,” Monitoring and Maintenance, vol. 1, no. 1, pp. 1–45, 2014. M. Abe, Y. Fujino, M. Yanagihara, and M. Sato, “Monitoring of Hakucho Suspension Bridge by ambient vibration measurement,” in Nondestructive Evaluation of Highways , Utilities, and Pipelines IV, Proceedings of SPIE, pp. 237–244, Newport Beach, Calif, USA, March 2000. M. Çelebi, R. Purvis, B. Hartnagel et al., “Seismic instrumentation of the Bill Emerson Memorial Mississippi River Bridge at Cape Girardeau (MO): a cooperative effort,” in Proceedings of the 4th International Seismic Highway Conference, Memphis, Tenn, USA, 2004. S. H. Sim, J. Li, H. Jo et al., “Wireless smart sensor network for automated monitoring of cable tension,” Smart Materials and Structures, vol. 23, no. 2, 2014. K. Y. Wong, “Instrumentation and health monitoring of cable-supported bridges,” Structural Control and Health Monitoring, vol. 11, no. 2, pp. 91–124, 2004.