Parsec TrakSYS Presentation

1. Performance & Operations
Management
April 2010
Improving Productivity with TrakSYS™

2. Operations & Performance Management with TrakSYS™
TrakSYS™ is designed to effectively help to Schedule Tasks
manage manufacturing operations and
Job Labor
their performance in real time.
Operations
Maint.
Management Material
This is done through data collection from
disparate sources, interactive involvement of
stakeholders, advanced analytics, on-demand Energy Batch
access to relevant real-time and historical
information, and facilitating intelligence- KPIs Quality
based decision making.
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3. Operations & Performance Management with TrakSYS™
Measurably IMPROVE Manufacturing
Operations:
 Without disrupting operations Connect
Act &
 Leveraging existing infrastructure Improve
Collect
(independent of vendors/suppliers,
vintage)
Collaborate Analyze
 With regulatory compliance (21 CFR
Part 11, PAT process analytical
technology, HACCP hazard analysis
& critical control point) Report Control
 Methodically, quickly, and
economically
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4. What you do with TrakSYS™
 Quality of information  Decision-making in real-time
 Timeliness of information  Process capability
 Relevance of information  Resource & asset utilization
 Distribution of information  Business performance
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5. Methodology: OEE, Lean, 6 Sigma
 OEE
– Equipment-related (mostly)
– Kaizen (improvement) events
– Simpler, quicker, more localized
 LEAN LEAN
– Value stream mapping, logistics OEE
– Waste & cost reduction, inventory, cycle time, logistics, … 6
SIGMA
– Medium complexity, requires more time, broader reach
 6 SIGMA
– Reduction of variability; statistical tools DRIVING
– Prevention of defects, predictability, process excellence PERFORMANCE
– Complex, time investment, broad reach
Successful CONTINUOUS IMPROVEMENT typically requires a combination of these!
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6. TrakSYS™ Application Stack
WEBTrak™
KNOWLEDGE MANAGEMENT & DECISION SUPPORT PORTAL
Reports Dashboards Value Stream Notification Security
Map
USER INTERFACE – NOTIFY, INTERACT, CONTEXTUALIZE
EVENTTrak™ SCRIBETrak™
SENSORTrak™
CONNECT, COLLECT, CONTROL, EXECUTE, IMPROVE LEANTrak™
ALERTTrak™ AUDITTrak™ BATCHTrak™ HISTORITrak™ PRODUCTTrak™ IMPROVETrak™ SPCTrak™
MODELTrak™
LOGICTrak™
GLOBALTrak™
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7. Strategy
Business Planning – ERP, Accounting, APS, etc.
7
Raw Materials Finished Goods
QC, Maint., etc.
Processing & Manufacturing Finishing & Packaging
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8. Managing Manufacturing Operations & Performance
TrakSYS™
Uniform
Planning & Improvement Knowledge
Configuration, Product Profile Financial
Scheduling Journal & Task Management
Modeling Management Analysis
Optimization Tracking Portal
Environment
Performance &
Process Messaging Operator Personalized,
Optimization Performance
Modeling & & Interface Web-based
OEE,TEEP, Historian
Business Rules Notification & Interaction Dashboards
MTBF, CPQ, etc.
Traceability,
Data-source Maintenance Real-time Batch Mgm’nt
audit Trail, & Quality
Connectivity & PM Decision &
Digital Assessment
& Data Capture Optimization Support EBRs
Signatures
Regulatory
Statistical Work Order
Interoperability Compliance Process Labor Tracking
Process Control WIP Tracking
& Extensibility (PAT, HACCP Visualization & Reporting
(SPC) Mat. Mgm’nt
21 CFR Part 11)
Role-based
Workflow & Enterprise
Security & System Mobility Value Stream
Manual Task Benchmarking
Access Administration Solutions Map (VSM)
Management & Collaboration
Management
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9. Full Coverage of Manufacturing Operations
 Proof of concept
 Assessment
 Multiple sites, areas, cells, lines
 Batching and discrete operations
 Data from sensors, PLCs, applications
 Configuration-based asset modeling (ISA 95 & S88)
 Job & operations management
 Batch & recipe engine with electronic batch records (EBRs)
 Material management (compounds, consumption, lot tracking, …)
 Labor management
 Task management
 Messaging and notification management
 Extensive analytics & business rules
 Standard and users-defined KPIs (OEE, TEEP, CPQ, MTBF, MTTR, …)
 Extensive reports and dashboards
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10. TrakSYS™
Office Area
Remote Users
LAN
BI Users
Real-time Reports & Business Intelligence
Process
&
Business
Applications
ALERTTrak™
Real-time
Notification
Production Area LAN
SCRIBETrak™
Manual Data
SENSORTrak™
Data Collectors
EVENTTrak™
Operator
Interaction
Operations & Performance Management Sensors
Process (Batch/API) & Packaging Area Systems
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11. Differentiators
 Unified modeling & configuration – 1 Application
• All features and functions are configured in TrakSYS™
• All business rules are defined in TrakSYS™ – no change to other applications
 Vendor-independent
• Works with products from other vendors
• Doesn’t require to replace existing and functional assets
• Extends existing assets’ reach & functionality (and/or fill in when there’s none)
 Scalability
• Addresses needs form simple to complex (pilot to plant-wide to enterprise-wide)
• One TrakSYS license per plant (typical)
 Rapid deployment
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12. Customers
There are hundreds of manufacturing factories worldwide using Parsec’s
manufacturing operations & performance management software, TrakSYS™.
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13. Complete Productivity Solution
For more information please visit:
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