Manufacturing Execution System for Industry-I am pleased to share details about our successfully working model, as how we can provide you with innovative & industry proven Plant Intelligence Solutions for Automotive Manufacturing Plant like yours to give you following benefits in Real Time Environment: • Informed decisions based on Data Analytics • Streamlined and Optimized Operations • Improved Productivity • Reduce Total Defects • Reduced Inventory • Lean, “Smart” MES approach and application coverage for low TCO • Improved return on assets and investments (ROA/ ROI) • Improved Equipment Up-Time • Improved responsiveness, improved plant throughput time • Enhanced Real Time visibility into production data We have successfully served as per expectations of many End-Users in Manufacturing, Food & Beverage, Pharma, Oil & Gas, Petrochemical , Cement, Power, & metals Industry. We have more than 5000+ software installations throughout India with proven track record in almost every industry vertical and have delivered projects to 40+ countries in every continent including Americas, Europe, Asia, Africa, and Australia.

1. MES Solution Framework
Food & Beverages Metals & Mining / Cement Life Science & Pharmaceutical Oil & Gas
Manufacturing Chemical Energy & Power Infrastructure & Utility
1
Contact: Sunil Wadhwa

2. Our Solutions & Services
SAP
MII
MES,
Batching
MIS, LIMS
Software
development
SCADA, DCS
PLC, Drives, Safety Systems
Instrumentation & Electrical Engineering
Manufacturing
Pharma & Life
Sciences
O & G/
Petrochemical
Energy &
Power
FMCG
Metal &
Mining
Utilities
HVAC & BMS
Chemicals
2
Contact: Sunil Wadhwa

3. • Comprehensive, Yet Modular Solution
• Single Integrated Plant IT Infrastructure – Easy to Maintain & Upgrade
Plant
Intelligence
Solutions -
Unique
Architecture
SAP MII
Connector
Business System–SAP/ ERP
Solution Map
MES Preparedness
MES
SAP
Integration
3
Contact: Sunil Wadhwa

4. • Communication enablement of Existing PLC/ CNC/ Robots/ Controller/HMI/Bar-
Code Reader/ Vision Camera/ Weigh Scale/DCS with required engineering for
connecting to MES
• Complete solution from As-IS Study to Add-on Hardware Supply, PLC/CNC/HMI/
Robot program modifications, network design, tag level engineering, mapping with
MES database, OPC enablement.. Single OPC connection for MES system
• Central Data collection from disparate PLC/control systems/Equipment pertaining
to process parameters.
• Data Acquisition as per required Speed, Scaling, Tags, etc in order to facilitate MES
• A building block for building MES solution with/without data collection & reporting
solution
MES Preparedness/OPC enablement
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Contact: Sunil Wadhwa

5. • Taking data/parameters from individual CNC machines which are available in the
programming of that machines. (most essential)
• Information of currently running process and product in individual machines.
• Calculating the OEE of individual machines and complete line as well.
• All data accessible to all concern authority through wireless /LAN media
• Troubleshooting and route cause analysis to reduce the downtime
• Tracking of changes made in programming
• Verification of programming /schedule about to load next in the machine
• Automatic management of Production Batches
What it means for your Machines / Assembly Line?
5
Contact: Sunil Wadhwa

6. Typical System Architecture- MES preparedness
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Contact: Sunil Wadhwa
Central OPC Server
PLC-N
Serial to Ethernet
Converter
Ethernet Network
HMI- PLC connection
Ethernet Network
Serial Network
SCADA HMI
HMI
PLC-1 PLC-2 PLC-3
PLC Add-
on card
Ethernet Network
CNC -1 to NRobots-1 To N

7. HMI/SCADA, Batch, PPS, Tracker
SOA&Workflow
DataMart
Control & IO
Portal(RTIP)
SAP, Oracle, Microsoft Dynamics, etc.
Historian
SharePoint,BO,Etc..
Plant Apps
Production
Tracking
Quality
Management
Efficiency
Management
Schedule
Execution
Genealogy
Traceability
Energy
Management
Environmental
Management
ManufacturingIntelligence
Manufacturing
Execution &
Performance
Management
WebSpace(ThinflexibleGUI)
Manual Work Processes
Enterprise
Resource
Planning
ERP, PLM,
SAP MII
“plant apps”
Condition-based
Maintenance
Scheduling
Troubleshooting
BusinessIntelligence
CollaborativeProductionManagement
Proficy Product / Solution Map
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Contact: Sunil Wadhwa

8. OEE Summary – Downtime
Distribution
The Downtime Distribution
Dashboard displays the
total “Pkg 1” Downtime
based on Fault Code.
8
Contact: Sunil Wadhwa

9. OEE Summary Dashboard
An “OEE Summary Dashboard” is available for real-time display of OEE values via a web browser. This type of report
(combined with other KPI information) is ideal for use in Overview Dashboards monitored by corporate personnel.
9
Contact: Sunil Wadhwa

10. Our Value Proposition
• Local presence with Global experience – Global Delivery Model
• Preferred VAR and Implementation Partners
• Leading Engineering & Software Solutions provider
• Technical know-how on Latest and Legacy systems of - Major
Automation Supplier’s Siemens, Rockwell, GE-Fanuc, Emerson, ABB,
Honeywell, YBL etc
• Comprehensive knowledge and rich experience in Plant Intelligence
Solutions & Industrial Automation Technology in Level 1, 2, 3 & 4 –
SCADA/Historian/Batch/LIMS/MES/SAP-MII/Homegrown data base
• Sector Know how – Manufacturing, Factory Automation, FMCG, Pharma,
etc.
• Dedicated Solution Practice – 50+ consultants…
• Proven Project Management Model
• Rich experience in similar solution in CPG industry
10
Contact: Sunil Wadhwa

11. Benefit Realization on ROA & ROI
Integration of Plant Control System with MIS, MES, ERP
Productivity & OEE
Gains
Enterprise
Resource Planning
ERP, PLM
Connected
Systems – PLC,
CNC, HMI,
Robots, SCADA
& DCS
MIS – Real Time
Plant Data
Integration,
Analytics of
Mfg Processes,
Improved
Visibility of
Plant Data
Disparate & Non-
Standard
Control Systems,
No Connectivity,
No Visibility of
Plant Data & Lots
of
Bottlenecks, High
Maint Cost
ReturnonAssets&Investment###
Manufacturing
Execution, Oper
ations &
Performance
Management,
Geneology, etc.
Note: ###The data used above is only for indicative purpose based on general observations in industry. The actuals gains could be different based on real
implementation of system and nature of plant/process/ industry.

12. THANK YOU
12© May 2014. All trademarks and products mentioned in this presentation are properties of their respective owners.