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Project risk management in 
new product development 
Negar Ghiam 
Haleh Givari 
Javad Arjmand 
Mohammad Mokhatabi 
Dr. Sadeghi 
Spring 2011
Introduction 
 NPD starts with market opportunities 
and technical possibilities. 
Uncertain information 
Precise information
NPD risks: 
 Market related risks 
 Completion risks 
 Institutional risks
Concepts of uncertainty 
 Uncertainty 
Risk 
 The possibility of several possible 
outcomes for a situation, each with a 
probability of occurrence.
Novel venture 
Possible outcomes are known 
Probabilities are unknown
New technology or new market 
Unknown 
Unknowns
Approaches to buffers 
 Project buffers: 
Schedule buffers 
Budget contingencies 
Specification compromises
Schedule buffers 
 Critical path (no slack)
Schedule buffers 
The effectiveness of the schedule buffer 
is realizing that it is not mainly a 
calculation device, but a tool to 
change attitudes.
Budget contingencies 
 Buffer for errors in cost estimates 
 Budget reserve: 5 to 10% of the 
estimated cost (20% in early phases)
Budget contingencies 
 Used as an alternative to schedule 
buffers and shorten the durations: 
Working overtime 
Adding additional or using more 
experienced staff 
Outsourcing activities 
Upgrading equipment
Specification compromises 
 Microsoft focused on the most 
important features and entered PC 
software mass market.
Approaches to project risk 
management 
 PRM: formal process to manage 
identifiable risk factors 
 It consists of 4 phases: 
Risk identification 
Risk assessment and prioritization 
Risk response planning 
Documentation and learning
Project risk management
Risk identification 
 Risk lists
Risk assessment and 
prioritization 
Risk status = (event amount at stake) * 
(event probability)
Risk response planning 
Identified risk 
Partially under the control of the team 
Uncontrollable (No influence)
Risk prevention 
 Risk avoidance 
- Use novel technologies 
 Risk mitigation 
- Market risks 
 Risk transfer 
- Insurance
Uncontrollable risks 
 Contingency planning: 
In project schedule and budget
Decision trees
Approaches to unforeseeable 
uncertainty 
Increasing project flexibility 
Discovery driven planning 
Information gap decision theory
Increasing project flexibility 
Overlapping the development phase 
and the implementation phase 
Quick feedbacks about 
customer requirements
Discovery driven planning 
 Uncover unknown unknowns with 4 
analyses: 
1. Reverse income statement 
2. Pro forma operations specification 
3. Assumptions checklist 
4. Milestone planning
Information gap decision theory 
 Severe uncertainty 
 Maximize the robustness or immunity 
to failure
The project goal and path are 
unknown 
 Unknown unknowns affecting the 
project goal 
No project plan
The project goal and path are 
unknown 
 The team knows little about the project 
outcomes 
Trial-and-error learning selectionism
Cost comparison of trial-and-error 
and selectionism
Benefit comparison of trial-and-error 
and selectionism
 Case study: 
Five small creative companies in UK
Risk vs. Creativity 
 The simultaneous rise of the risk and 
creativity agendas is one of the great 
paradoxes of today. 
 Risk-avoidance strategies may often 
inhibit inventiveness.
This Research: 
 Linkages between formal views of design processes 
and risks within them. 
 Focus on human or non-measurable aspects of risk 
which are not usually ‘calculated’ by standard risk 
assessment tools or formulas. 
 Informal approaches to risk are especially relevant in 
small and medium companies which do not have the 
structure a larger company has to perform formal 
assessments.
 New Product Development (NPD) process moves 
from one domain of decisions to another, and may 
be represented by a flow, with critical decision 
points appearing at intervals. 
 The NPD process is neither logical nor tidy
Seven Specific questions: 
1. How is risk assessed in small companies when critical design 
decisions are made? 
2. What kind of communication exists among the design team and 
the decision makers during the process of New Product 
Development? 
3. What is the perceived weight of importance given to decisions made 
‘live’ against a reflection over those same decisions at a later stage? 
4. Is it possible to map the considerable literature based on management 
of risk in general management to the design function in creative 
companies? 
5. Is it more appropriate to establish design as an integrated feature 
where risk is shared between decision ‘locations’? 
6. Should we acknowledge that creativity in the design of new products is 
delightfully risky and defies a description? 
7. What is the nature of risk sharing between designer’s decisions and 
those made by consumers?
Identifying Participating 
Companies 
 40 suitable design-led companies from an DTI/Design 
Council database of approximately 350 from across the UK. 
 The aim was for a 2 year (or less) product cycle to ‘fit’ within 
the time available for research. 
 10 companies were initially shortlist that expressed a positive 
initial attitude to participation and fulfilled the core project 
criteria. 
 5 were eventually selected for study. 
 Individuals with key role on the development of new products 
within their companies , committed to the promotion of 
design centered activities.
Selection of Companies for 
Study 
All companies were in the process of 
starting a new product lifecycle but the 
products under Development varied : 
 Protective safety clothing, 
 Catering equipment, 
 Aids for the visually impaired 
 home entertainment equipment
 a wide range of secondary material helped 
characterize the company culture, their 
products and their development process: 
 photographs, company literature and website 
material, notes from telephone conversations, 
emails, informal interactions, etc. 
 Semi-structured interviews were initially 
undertaken with selected key personnel.
Ongoing Interviews and Risk Forms 
 A tailor-made risk form (reflective diary) was produced for each 
person/company
 Regular semi-structured interviews were 
then undertaken to provide detailed 
‘commentary’ on risk issues as the NPD 
process continued. 
 The risk forms were again used in 
conjunction with the interviews to record 
the perceived relative importance of risk 
areas.
Summary Company Descriptions and New 
Products Tracked 
Company 1 
A social enterprise developing innovative and attractive 
fluorescent, reflective clothing and accessories for children to 
make them safer when cycling and walking. 
The product tracked during the study was a new high visibility 
garment incorporating a novel surface design element.
Summary Company Descriptions and New 
Products Tracked 
company 2 
The largest of the 5 companies studied 
Designs and develops high-quality hi-fi equipment, including 
loudspeakers. 
The product selected for study was a new constituent 
(loudspeaker) of an integrated ‘home-entertainment system’
Summary Company Descriptions and New 
Products Tracked 
company 3 
designs, develops and manufactures a range of safety 
headwear for rescue services, military organizations and 
recreational markets. 
the product studied was a new safety helmet aimed specifically 
at surfers.
Summary Company Descriptions and New 
Products Tracked 
company 4 
This company designs and develops a range of innovative 
catering equipment based on ‘induction energy’. 
The product tracked was an innovative multi-element hot plate.
Summary Company Descriptions and New 
Products Tracked 
company 5 
Produces a range of products designed to assist visually-impaired 
people. 
The product tracked was a new desk top printer, capable of 
handling these specialist chemical-coated papers.
Results 
The interviewees were asked to identify the future risks which they 
perceived to be significant. 
Despite the relatively small sample size, a very wide range of risks 
were identified. 
Only 2 of these specific risks were common to 3 or more 
companies, and only 6 common to 2 companies. 
This highlights the very individual nature of risk perception in 
companies, even where firms share a number of core 
characteristics 
The only recognizably common risk issues are: 
competition, correct pricing, developing and protecting IPR, 
technical risks (around components) and the retention of key 
personnel.
Despite this lack of commonality, a number of broad (non-discrete) 
risk domains were recognized, including: 
• Financial: operational finance, access to working 
capital,pricing. 
• Personal: personal finance, family circumstances. 
• Intellectual Property: developing and protecting ideas,research 
needs. 
• Regulatory compliance: policy changes, safety issues, new 
standards. 
• Markets: competition, consumer / customer response. 
• Technical: manufacturing processes, new technologies, 
components. 
• Partnerships / collaborations: networks, cross-functional 
teams, formal / informal partnerships, e.g. suppliers, 
specialist input, distribution networks. 
• Organizational: capacity, skills, support / commitment to NPD.
Project risk management in new product development

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Project risk management in new product development

  • 1. Project risk management in new product development Negar Ghiam Haleh Givari Javad Arjmand Mohammad Mokhatabi Dr. Sadeghi Spring 2011
  • 2. Introduction  NPD starts with market opportunities and technical possibilities. Uncertain information Precise information
  • 3. NPD risks:  Market related risks  Completion risks  Institutional risks
  • 4. Concepts of uncertainty  Uncertainty Risk  The possibility of several possible outcomes for a situation, each with a probability of occurrence.
  • 5. Novel venture Possible outcomes are known Probabilities are unknown
  • 6. New technology or new market Unknown Unknowns
  • 7. Approaches to buffers  Project buffers: Schedule buffers Budget contingencies Specification compromises
  • 8. Schedule buffers  Critical path (no slack)
  • 9. Schedule buffers The effectiveness of the schedule buffer is realizing that it is not mainly a calculation device, but a tool to change attitudes.
  • 10. Budget contingencies  Buffer for errors in cost estimates  Budget reserve: 5 to 10% of the estimated cost (20% in early phases)
  • 11. Budget contingencies  Used as an alternative to schedule buffers and shorten the durations: Working overtime Adding additional or using more experienced staff Outsourcing activities Upgrading equipment
  • 12. Specification compromises  Microsoft focused on the most important features and entered PC software mass market.
  • 13. Approaches to project risk management  PRM: formal process to manage identifiable risk factors  It consists of 4 phases: Risk identification Risk assessment and prioritization Risk response planning Documentation and learning
  • 16. Risk assessment and prioritization Risk status = (event amount at stake) * (event probability)
  • 17. Risk response planning Identified risk Partially under the control of the team Uncontrollable (No influence)
  • 18. Risk prevention  Risk avoidance - Use novel technologies  Risk mitigation - Market risks  Risk transfer - Insurance
  • 19. Uncontrollable risks  Contingency planning: In project schedule and budget
  • 21. Approaches to unforeseeable uncertainty Increasing project flexibility Discovery driven planning Information gap decision theory
  • 22. Increasing project flexibility Overlapping the development phase and the implementation phase Quick feedbacks about customer requirements
  • 23.
  • 24. Discovery driven planning  Uncover unknown unknowns with 4 analyses: 1. Reverse income statement 2. Pro forma operations specification 3. Assumptions checklist 4. Milestone planning
  • 25. Information gap decision theory  Severe uncertainty  Maximize the robustness or immunity to failure
  • 26. The project goal and path are unknown  Unknown unknowns affecting the project goal No project plan
  • 27. The project goal and path are unknown  The team knows little about the project outcomes Trial-and-error learning selectionism
  • 28. Cost comparison of trial-and-error and selectionism
  • 29. Benefit comparison of trial-and-error and selectionism
  • 30.  Case study: Five small creative companies in UK
  • 31. Risk vs. Creativity  The simultaneous rise of the risk and creativity agendas is one of the great paradoxes of today.  Risk-avoidance strategies may often inhibit inventiveness.
  • 32. This Research:  Linkages between formal views of design processes and risks within them.  Focus on human or non-measurable aspects of risk which are not usually ‘calculated’ by standard risk assessment tools or formulas.  Informal approaches to risk are especially relevant in small and medium companies which do not have the structure a larger company has to perform formal assessments.
  • 33.  New Product Development (NPD) process moves from one domain of decisions to another, and may be represented by a flow, with critical decision points appearing at intervals.  The NPD process is neither logical nor tidy
  • 34. Seven Specific questions: 1. How is risk assessed in small companies when critical design decisions are made? 2. What kind of communication exists among the design team and the decision makers during the process of New Product Development? 3. What is the perceived weight of importance given to decisions made ‘live’ against a reflection over those same decisions at a later stage? 4. Is it possible to map the considerable literature based on management of risk in general management to the design function in creative companies? 5. Is it more appropriate to establish design as an integrated feature where risk is shared between decision ‘locations’? 6. Should we acknowledge that creativity in the design of new products is delightfully risky and defies a description? 7. What is the nature of risk sharing between designer’s decisions and those made by consumers?
  • 35. Identifying Participating Companies  40 suitable design-led companies from an DTI/Design Council database of approximately 350 from across the UK.  The aim was for a 2 year (or less) product cycle to ‘fit’ within the time available for research.  10 companies were initially shortlist that expressed a positive initial attitude to participation and fulfilled the core project criteria.  5 were eventually selected for study.  Individuals with key role on the development of new products within their companies , committed to the promotion of design centered activities.
  • 36. Selection of Companies for Study All companies were in the process of starting a new product lifecycle but the products under Development varied :  Protective safety clothing,  Catering equipment,  Aids for the visually impaired  home entertainment equipment
  • 37.  a wide range of secondary material helped characterize the company culture, their products and their development process:  photographs, company literature and website material, notes from telephone conversations, emails, informal interactions, etc.  Semi-structured interviews were initially undertaken with selected key personnel.
  • 38. Ongoing Interviews and Risk Forms  A tailor-made risk form (reflective diary) was produced for each person/company
  • 39.  Regular semi-structured interviews were then undertaken to provide detailed ‘commentary’ on risk issues as the NPD process continued.  The risk forms were again used in conjunction with the interviews to record the perceived relative importance of risk areas.
  • 40. Summary Company Descriptions and New Products Tracked Company 1 A social enterprise developing innovative and attractive fluorescent, reflective clothing and accessories for children to make them safer when cycling and walking. The product tracked during the study was a new high visibility garment incorporating a novel surface design element.
  • 41. Summary Company Descriptions and New Products Tracked company 2 The largest of the 5 companies studied Designs and develops high-quality hi-fi equipment, including loudspeakers. The product selected for study was a new constituent (loudspeaker) of an integrated ‘home-entertainment system’
  • 42. Summary Company Descriptions and New Products Tracked company 3 designs, develops and manufactures a range of safety headwear for rescue services, military organizations and recreational markets. the product studied was a new safety helmet aimed specifically at surfers.
  • 43. Summary Company Descriptions and New Products Tracked company 4 This company designs and develops a range of innovative catering equipment based on ‘induction energy’. The product tracked was an innovative multi-element hot plate.
  • 44. Summary Company Descriptions and New Products Tracked company 5 Produces a range of products designed to assist visually-impaired people. The product tracked was a new desk top printer, capable of handling these specialist chemical-coated papers.
  • 45. Results The interviewees were asked to identify the future risks which they perceived to be significant. Despite the relatively small sample size, a very wide range of risks were identified. Only 2 of these specific risks were common to 3 or more companies, and only 6 common to 2 companies. This highlights the very individual nature of risk perception in companies, even where firms share a number of core characteristics The only recognizably common risk issues are: competition, correct pricing, developing and protecting IPR, technical risks (around components) and the retention of key personnel.
  • 46. Despite this lack of commonality, a number of broad (non-discrete) risk domains were recognized, including: • Financial: operational finance, access to working capital,pricing. • Personal: personal finance, family circumstances. • Intellectual Property: developing and protecting ideas,research needs. • Regulatory compliance: policy changes, safety issues, new standards. • Markets: competition, consumer / customer response. • Technical: manufacturing processes, new technologies, components. • Partnerships / collaborations: networks, cross-functional teams, formal / informal partnerships, e.g. suppliers, specialist input, distribution networks. • Organizational: capacity, skills, support / commitment to NPD.