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Natural Draft Cooling Towers

      By: Nicholas Berkholz
        ENG 3060 Section 003
What is a Natural Draft Cooling Tower
•   What is a       •   A natural draft cooling tower is a means to remove waste
    Natural Draft       heat from a system and release it into the atmosphere.
    Cooling         •   Typically used at oil refineries, chemical plants and power
    Tower?              plants to remove heat absorbed from circulating cool water
•   A Few               systems.
    Important       •   A common shape is the hyperboloid (See Fig. 1)
    Terms           •   Cooling towers have been around for over 100 years.
•   Components          However, in their early for were only about 20 meters high.
•   How it Works        Today, some can reach over 200 meters.
•   Remarks         •   “As recently as 20 years ago, cooling towers were more the
                        exception than the rule in the industry because of their
                        severely high operating cost and the large amount of capital
                        required for construction. But with today's need for water
                        conservation and minimal environmental impact. industry is
                        turning more and more to recycling water.”(GC3)
Fig. 1
Important Terms
•   Wht is aa
    What is         •   Wet Bulb Air Temperature - the temperature a volume of
    Natural Draft
    Natural Draft       air would have if cooled adiabatically to saturation at
    Cooling
    Cooling             constant pressure by evaporation of water into it, all latent
    Tower?              heat being supplied by the volume of air(Wiki 1). Also
    Tower?
•   A Few               known as the dew point of ambient air.
•   A Few
    Important       •   Adiabatically - in meteorology, referred to also as adiabatic
    Important
    Terms               cooling: when air cools or heats as it expands or contracts
•   Terms
    Components          with pressure change without losing or gaining heat energy
•
•   Components
    How it Works
                        by radiation or to its surroundings. (Wiki 2)
•   How it Works    •   Dry Bulb Air Temperature – The temperature at which a
                        thermometer reads freely in air but is shielded from
•   Remarks             radiation and moisture.
                    •   Natural Draft or Stack Effect – When there is a large
                        pressure differential between the outside air and air within
                        a structure. Warm, moist air is less dense than dry air of the
                        same pressure thus causing the warm, moist air to rise.
Components
•
•   What isis a
    What a Natural    •   Supply Basin
    Draft Cooling
    Natural Draft     •   Tower Pumps
    Tower?            •   Cooling Towers
•   Cooling
    A Few Important        –   Vertical Ribs
    Tower?
    Terms                  –   Reinforced Concrete Shell
•
•   Components
    A Few                  –   Internal Void
•   How it Works           –   Diagonal Columns
    Important
•   Remarks
    Terms             •   Hot Water Inlet
•   Components        •   Fill
                           –   Splash
•   How it Works           –   Film

•   Remarks           •   Hot Water Distribution System
                      •   Cold Water Collection
                      •   Drift Eliminators - Drift is water lost from cooling towers as liquid
                          droplets are entrained in the exhaust air. The drift loss is independent
                          of the water lost by evaporation. The drift loss may be expressed in
                          units of lb/hr or percentage of circulating water flow. Drift eliminators
                          are used to control this drift loss from the tower. (Mist)
Components
•   What is a
    Natural Draft
    Cooling
    Tower?
•   A Few
    Important
    Terms
•   Components
•   How it Works
•   Remarks
How it Works
•   What is a
    Natural Draft   •   Step 1 - As hot water enters the natural draft cooling
    Cooling             towers, through a series of pumps, to the warm water inlet
    Tower?
•   A Few
    Important
    Terms
•   Components
•   How it Works
•   Remarks
How it Works
•   What is a
    Natural Draft   •   Step 2 - The warm water is then distributed into through a
    Cooling             packing or fill material inside the tower keeps the water
    Tower?              evenly distributed. This is plays a major role and contributes
•   A Few               heavily to the efficiency of the tower.
    Important            –   (i.e. better the distribution allows for more contact time, and greater
    Terms                    surface area, which allows for more heat removal)

•   Components
•   How it Works
•   Remarks
How it Works
•   What is a
    Natural Draft   •   Step 3 - As the water is being distributed, the exposed
    Cooling             lower portion of the tower allows for air to pass over the
    Tower?              cold water basin. It’s this passing of the ambient air over
•   A Few               the cold water basin which actually creates the differential,
    Important           thus cause the natural draft or “Stack Effect.”
    Terms
•   Components
•   How it Works
•   Remarks
How it Works
•   What is a
    Natural Draft   •   Step 4 - As this differential is being produced the shape of
    Cooling             the tower itself, the hyperbolic shape, induces current
    Tower?              upwards.
•   A Few
    Important
    Terms
•   Components
•   How it Works
•   Remarks
Remarks
•   What is a       •   This system is over all extremely efficient and typically
    Natural Draft       requires no fans or mechanical means to cool the water.
    Cooling         •   Very common practice now due to the structures strength
    Tower?              and minimum required materials to construct.
•   A Few           •   Efficiency of the tower depends on the ambient
    Important           temperature.
    Terms
•   Components
•   How it Works
•   Remarks

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Natural Draft Cooling Towers

  • 1. Natural Draft Cooling Towers By: Nicholas Berkholz ENG 3060 Section 003
  • 2. What is a Natural Draft Cooling Tower • What is a • A natural draft cooling tower is a means to remove waste Natural Draft heat from a system and release it into the atmosphere. Cooling • Typically used at oil refineries, chemical plants and power Tower? plants to remove heat absorbed from circulating cool water • A Few systems. Important • A common shape is the hyperboloid (See Fig. 1) Terms • Cooling towers have been around for over 100 years. • Components However, in their early for were only about 20 meters high. • How it Works Today, some can reach over 200 meters. • Remarks • “As recently as 20 years ago, cooling towers were more the exception than the rule in the industry because of their severely high operating cost and the large amount of capital required for construction. But with today's need for water conservation and minimal environmental impact. industry is turning more and more to recycling water.”(GC3)
  • 4. Important Terms • Wht is aa What is • Wet Bulb Air Temperature - the temperature a volume of Natural Draft Natural Draft air would have if cooled adiabatically to saturation at Cooling Cooling constant pressure by evaporation of water into it, all latent Tower? heat being supplied by the volume of air(Wiki 1). Also Tower? • A Few known as the dew point of ambient air. • A Few Important • Adiabatically - in meteorology, referred to also as adiabatic Important Terms cooling: when air cools or heats as it expands or contracts • Terms Components with pressure change without losing or gaining heat energy • • Components How it Works by radiation or to its surroundings. (Wiki 2) • How it Works • Dry Bulb Air Temperature – The temperature at which a thermometer reads freely in air but is shielded from • Remarks radiation and moisture. • Natural Draft or Stack Effect – When there is a large pressure differential between the outside air and air within a structure. Warm, moist air is less dense than dry air of the same pressure thus causing the warm, moist air to rise.
  • 5. Components • • What isis a What a Natural • Supply Basin Draft Cooling Natural Draft • Tower Pumps Tower? • Cooling Towers • Cooling A Few Important – Vertical Ribs Tower? Terms – Reinforced Concrete Shell • • Components A Few – Internal Void • How it Works – Diagonal Columns Important • Remarks Terms • Hot Water Inlet • Components • Fill – Splash • How it Works – Film • Remarks • Hot Water Distribution System • Cold Water Collection • Drift Eliminators - Drift is water lost from cooling towers as liquid droplets are entrained in the exhaust air. The drift loss is independent of the water lost by evaporation. The drift loss may be expressed in units of lb/hr or percentage of circulating water flow. Drift eliminators are used to control this drift loss from the tower. (Mist)
  • 6. Components • What is a Natural Draft Cooling Tower? • A Few Important Terms • Components • How it Works • Remarks
  • 7. How it Works • What is a Natural Draft • Step 1 - As hot water enters the natural draft cooling Cooling towers, through a series of pumps, to the warm water inlet Tower? • A Few Important Terms • Components • How it Works • Remarks
  • 8. How it Works • What is a Natural Draft • Step 2 - The warm water is then distributed into through a Cooling packing or fill material inside the tower keeps the water Tower? evenly distributed. This is plays a major role and contributes • A Few heavily to the efficiency of the tower. Important – (i.e. better the distribution allows for more contact time, and greater Terms surface area, which allows for more heat removal) • Components • How it Works • Remarks
  • 9. How it Works • What is a Natural Draft • Step 3 - As the water is being distributed, the exposed Cooling lower portion of the tower allows for air to pass over the Tower? cold water basin. It’s this passing of the ambient air over • A Few the cold water basin which actually creates the differential, Important thus cause the natural draft or “Stack Effect.” Terms • Components • How it Works • Remarks
  • 10. How it Works • What is a Natural Draft • Step 4 - As this differential is being produced the shape of Cooling the tower itself, the hyperbolic shape, induces current Tower? upwards. • A Few Important Terms • Components • How it Works • Remarks
  • 11. Remarks • What is a • This system is over all extremely efficient and typically Natural Draft requires no fans or mechanical means to cool the water. Cooling • Very common practice now due to the structures strength Tower? and minimum required materials to construct. • A Few • Efficiency of the tower depends on the ambient Important temperature. Terms • Components • How it Works • Remarks