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Classifications of Operations Systems
Classifications of Operations Systems



Volume / Flexibility
Service – Process Matrix
Product - Process Matrix
Product Mix

Process Pattern
Very Jumbled Flow;
process segments
loosely linked
Jumbled flow, but a
dominant flow exists
Line Flow
Worker paced
Machine paced

Low
High
Very high
Volumes, Challenges to
One of a Volumes,Volumes,
Several major standard
kind or many
Management
products products
product
few
Scheduling; materials
Project
Handling;shifting
bottlenecks
Job Shop
Opportunity Costs
Batch Flow

Worker motivation;
balance;maintaining
enough flexibility

Line Flow
Out-of-pocket costs

Line Flow

Capital expenses for big
chunk capacity;
Continuous technological change
Materials management;
Flow
vertical integration

Continuous, Automated
and rigid flow; process
segments tightly
linkedChallenges to
Bidding;
Quality (Product
Management
delivery;
Differentiation);
Product design Flexibility in
flexibility
output volumes

Price
Volume / Flexibility


Projects
- oil rig construction
- development of a computer software package
- overhaul of an airliner


Job shop
- Low volume, low standardisation – one of a kind,
custom design, general purpose equipment, high
margins, jumbled flow, estimating costs, estimating
delivery times, order tracing and expediting
- tool room
- tailor
- operation theatre
Volume / Flexibilty (contd.)


Continuous
- High volume, specialised equipment, high capital
investment, high standardisation, commodity,
vertical integration, long runs, economies of scale,
timing expansion and technological changes
- nuts and bolts
- cement, sugar, petroleum
- photographic films
Volume / Flexibilty (contd.)


Batch
- Standardised designs, back-up suppliers, finished
or intermediate goods inventory, systematising
diverse elements, SPC, developing standards, large
complex operations
- aero-engines
- mining equipment
- pumps, compressors
- mail collection

Disconnected line flow or Connected line flow
Volume / Flexibilty (contd.)


The Service – Process Matrix (Schmenner)
- Two Axes:
- Degree of Labour Intensity; ratio of labour cost
to value of plant and equipment
Electric utilities
Communications
Amusement parks
Hospitals
Banking
Hotels
Retail trade
Business services

: 14.21
: 5.31
: 2.49
: 1.63
: 1.20
: 1.01
: 0.62
: 0.42
Volume / Flexibilty (contd.)


The Service – Process Matrix (Schmenner)
- Two Axes:
- Degree of Interaction and Customisation
Interaction : Degree to which the customer can
intervene in the process (e.g. restaurant), is not
duration of contact (e.g. lectures)
Customisation : Degree to which the service
provided is tailored to the needs of the
customers
The Service – Process Matrix

Low

Degree of Interaction &
Customisation
Low
High
Service Factory

Service Shop

Degree

Airlines

Hospitals

of

Hotels

Auto Repairs

Labour
Intensity

Resorts

Mass Service
High

Professional

Retailing

Doctors

Schools

Lawyers

Commercial Banking

Accountants
The Service – Process Matrix (contd)


Low Labour Intensity
- Capital decisions – Capacity, Technology and
Timing
- Managing demand to avoid peaks and to promote
off peaks
- Scheduling service delivery
The Service – Process Matrix (contd)


High Labour Intensity
- Hiring, training, welfare
- Methods development and control
- Scheduling workforce
The Service – Process Matrix (contd)


Low Interaction & Customisation
- Marketing
- Making service “warm”
- Attention to physical surroundings
- Managing fairly rigid hierarchy
The Service – Process Matrix (contd)


High Interaction & Customisation
- Fighting expenses increases
- Reacting to customer interventions in process
- Gaining employee loyalty
- Managing flat hierarchy
- Loose subordinate / superior relationship
- Managing advancement of people
The Service – Process Matrix (contd)




Help companies assess their competitive
stance and means by which they provide their
services
Possibility to move across (the diagonal)?
(e.g. banking and retailing becoming more automated,
restaurants with more standardised menus, professional service
firms to specialise; pursuit is for controls and reduced costs)
Assignment




Attempt to categorise the operations system
of your own organisation, or others with which
you are familiar
How would it plan to move across (the
diagonal)? What would be the implications
vis-à-vis the organisation’s structure, systems
and processes?

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Class op sys

  • 2. Classifications of Operations Systems   Volume / Flexibility Service – Process Matrix
  • 3. Product - Process Matrix Product Mix Process Pattern Very Jumbled Flow; process segments loosely linked Jumbled flow, but a dominant flow exists Line Flow Worker paced Machine paced Low High Very high Volumes, Challenges to One of a Volumes,Volumes, Several major standard kind or many Management products products product few Scheduling; materials Project Handling;shifting bottlenecks Job Shop Opportunity Costs Batch Flow Worker motivation; balance;maintaining enough flexibility Line Flow Out-of-pocket costs Line Flow Capital expenses for big chunk capacity; Continuous technological change Materials management; Flow vertical integration Continuous, Automated and rigid flow; process segments tightly linkedChallenges to Bidding; Quality (Product Management delivery; Differentiation); Product design Flexibility in flexibility output volumes Price
  • 4. Volume / Flexibility  Projects - oil rig construction - development of a computer software package - overhaul of an airliner
  • 5.  Job shop - Low volume, low standardisation – one of a kind, custom design, general purpose equipment, high margins, jumbled flow, estimating costs, estimating delivery times, order tracing and expediting - tool room - tailor - operation theatre
  • 6. Volume / Flexibilty (contd.)  Continuous - High volume, specialised equipment, high capital investment, high standardisation, commodity, vertical integration, long runs, economies of scale, timing expansion and technological changes - nuts and bolts - cement, sugar, petroleum - photographic films
  • 7. Volume / Flexibilty (contd.)  Batch - Standardised designs, back-up suppliers, finished or intermediate goods inventory, systematising diverse elements, SPC, developing standards, large complex operations - aero-engines - mining equipment - pumps, compressors - mail collection Disconnected line flow or Connected line flow
  • 8. Volume / Flexibilty (contd.)  The Service – Process Matrix (Schmenner) - Two Axes: - Degree of Labour Intensity; ratio of labour cost to value of plant and equipment Electric utilities Communications Amusement parks Hospitals Banking Hotels Retail trade Business services : 14.21 : 5.31 : 2.49 : 1.63 : 1.20 : 1.01 : 0.62 : 0.42
  • 9. Volume / Flexibilty (contd.)  The Service – Process Matrix (Schmenner) - Two Axes: - Degree of Interaction and Customisation Interaction : Degree to which the customer can intervene in the process (e.g. restaurant), is not duration of contact (e.g. lectures) Customisation : Degree to which the service provided is tailored to the needs of the customers
  • 10. The Service – Process Matrix Low Degree of Interaction & Customisation Low High Service Factory Service Shop Degree Airlines Hospitals of Hotels Auto Repairs Labour Intensity Resorts Mass Service High Professional Retailing Doctors Schools Lawyers Commercial Banking Accountants
  • 11. The Service – Process Matrix (contd)  Low Labour Intensity - Capital decisions – Capacity, Technology and Timing - Managing demand to avoid peaks and to promote off peaks - Scheduling service delivery
  • 12. The Service – Process Matrix (contd)  High Labour Intensity - Hiring, training, welfare - Methods development and control - Scheduling workforce
  • 13. The Service – Process Matrix (contd)  Low Interaction & Customisation - Marketing - Making service “warm” - Attention to physical surroundings - Managing fairly rigid hierarchy
  • 14. The Service – Process Matrix (contd)  High Interaction & Customisation - Fighting expenses increases - Reacting to customer interventions in process - Gaining employee loyalty - Managing flat hierarchy - Loose subordinate / superior relationship - Managing advancement of people
  • 15. The Service – Process Matrix (contd)   Help companies assess their competitive stance and means by which they provide their services Possibility to move across (the diagonal)? (e.g. banking and retailing becoming more automated, restaurants with more standardised menus, professional service firms to specialise; pursuit is for controls and reduced costs)
  • 16. Assignment   Attempt to categorise the operations system of your own organisation, or others with which you are familiar How would it plan to move across (the diagonal)? What would be the implications vis-à-vis the organisation’s structure, systems and processes?