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Operating press
Adjusting the press
                                 Colour register
                                 - manually
            Ink feed:            - automatically
            - total
            - CD




  Fountain solution feed:
  - total




  Press speed, web tension
                             Folder adjustments
Adjusting the press

                                   Ink and water feed
                                   adjustment at low speed to
                                   minimize waste

                                   Ink feed is adjusted
                                   according to
                              MD
                                      • constant print
                                        density
                                      • pressman’s eye
                                      • proof accepted by
                                        client



32 mm
Adjusting press

                   Water feed is adjusted
                   according to

                       • minimum water feed
                         (just above toning
                         level)
                       • by pressman’s
                         experience with the
                  MD
                         paper
                       • but also very often
                         according to the
                         previously printed
                         paper
                   Make-ready waste usually ~
                   500 - 5000 copies
Makeready - running


Running the press
   • pressman adjustes ink and water feed during the run
   • samples are taken for the customer between agreed
     number of copies
   • blankets are washed after certain amount of copies
     • depending on the printer’s tolerance
     • depending on the paper used
     • typically
       • 30 000 - 300 000 copies (heatset)
       • few thousand (sheet-fed)
Paper waste in printing


Heatset
  • White paper waste
    • Slab waste (0.2-0.5 %)
    • Core waste
  • Make ready on press (-5000 cps)
  • Running waste
    • Web breaks (0.5-5% from the reel used)
    • Blanket washing (30 000 – 300 000 cps)
  • Bindery waste
    Total paper waste ~10-20%

Sheetfed
  • Much less than in heatset

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Operating press

  • 2. Adjusting the press Colour register - manually Ink feed: - automatically - total - CD Fountain solution feed: - total Press speed, web tension Folder adjustments
  • 3. Adjusting the press Ink and water feed adjustment at low speed to minimize waste Ink feed is adjusted according to MD • constant print density • pressman’s eye • proof accepted by client 32 mm
  • 4. Adjusting press Water feed is adjusted according to • minimum water feed (just above toning level) • by pressman’s experience with the MD paper • but also very often according to the previously printed paper Make-ready waste usually ~ 500 - 5000 copies
  • 5. Makeready - running Running the press • pressman adjustes ink and water feed during the run • samples are taken for the customer between agreed number of copies • blankets are washed after certain amount of copies • depending on the printer’s tolerance • depending on the paper used • typically • 30 000 - 300 000 copies (heatset) • few thousand (sheet-fed)
  • 6. Paper waste in printing Heatset • White paper waste • Slab waste (0.2-0.5 %) • Core waste • Make ready on press (-5000 cps) • Running waste • Web breaks (0.5-5% from the reel used) • Blanket washing (30 000 – 300 000 cps) • Bindery waste Total paper waste ~10-20% Sheetfed • Much less than in heatset