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MAINTENANCE OF CGMP
       CELL BANKS


 PRESENTER: K. RAJENDRA
       09-02-2013
TABLE OF CONTENT

• Design, Develop & Deliver
• cGMP Definition
• Cell Banking
• Characterization of Cell Banks
  • Tests for Identity
  • Tests for Purity
  • Tests for stability
• Documentation of Cell Banks and Validation
• Cell Bank Storage
• Documentation of stored material
DESIGN, DEVELOP & DELIVER

                   Global CMC Support
   Consultancy     Regulatory                   IGN
       or          Training                 DES
    In-House       Strategic Issues
                   Clinical logistics


                                                LO P
                                             EVE
Process design     Cell Line Development
& Development      Process Development      D
                   Analytical Development



                                                 VER
                   Cell Banking
                   Cell Bank Storage
                                            DELI
cGMP Manufacture   Mammalian Cell Culture
                   Microbial Fermentation
                   Viral Production
CURRENT GOOD MANUFACTURING
         PRACTICES (CGMP)


                                 DEFINITION

“A set of current, scientifically sound methods, practices
or principles that are implemented and documented
during product development and production to ensure
consistent manufacturer of safe, pure and potent
products”.


          FDA - Guidance for Industry: cGMP for Phase 1 Investigational Drugs.
CELL BANKING
                     (ICH Q5D / EMEA)


Cell bank – A cell bank is a collection of appropriate
containers, whose contents are of uniform composition,
stored under defined conditions. Each containers
represents an aliquot of a single pool of cells.
MCB (Master Cell Bank) – An aliquot of a single pool of
cells prepared from the selected clone under defined
conditions. The MCB is used to derive working cell banks.
WCB (Working Cell Bank) – The Working Cell Bank is
prepared from aliquots of a homogenous suspension of
cells obtained from culturing the MCB under defined
culture conditions.
CELL BANKING SYSTEM
                      (ICH Q5D / EMEA)



The cell bank system consists of two tiers:

1.Master Cell Bank (MCB – Single tiered).
2.Working Cell Bank (WCB – Two                 tiered)   or
Manufacturer’s Working Cell Bank (MWCB).
A newly prepared WCB should be appropriately
qualified by characterization and testing.
CELL BANKING PROCEDURES
                    (ICH Q5D / EMEA)


Manufacturers may prepare their own cell banks or
may obtain from external sources.
Manufacturers should describe the type of banking
system used along with size of cell bank, container and
closure system, cryopreservation and storage methods.
Manufacturers should describe the procedures used to
avoid     microbial   contamination     and     cross-
contamination by other cell types present in the
laboratory.
Labelling system which can withstand the process of
preservation, storage, and recovery from storage
CHARACTERIZATION OF CELL BANKS
                     (ICH Q5D / EMEA)


 Testing objectives of cell line

  --Confirm identity

  --Confirm purity

  --Confirm Suitability or Stability
 Quality assurance established from master bank to
  end-of-production/post production cells (EPC/PPC).
 The manufacturer may choose to characterise the
  WCB instead of the MCB, if justified.
TESTS FOR IDENTITY
                           (ICH Q5D / EMEA)


 Phenotypic or Genotypic
 Generally performed on MCB
  limited to WCB.
 For human or animal cells
   Morphological, Isoenzyme
    analysis
   Banding cytogenetics or species
    – specific antisera.

   For microbial cells
   Phage typing.
TESTS FOR PURITY
                                        (ICH Q5D / EMEA)

 Free from adventitious microbial
  agents and cellular contaminants.
 Generally performed on MCB &
  WCB.
 Tests for presence of Bacteria &
  fungi*.
  (1% of total No. but not less that two containers 1)

 Tests for presence of Mycoplasma*.
     In Vitro assay
     In Vivo assay
 Sterility testing.
 Viability testing.
TESTS FOR STABILITY
                        (ICH Q5D / EMEA)


 Two concerns for cell bank stability tests.
   Consistent production of the intended product.
   Retention of production capacity during storage.

 Generally performed on MCB & WCB.
 Tests for Copy number determination
 DNA & RNA Sequencing
 Restriction map analysis
 Retention of selectable markers
 Retention of recombinant construct
DOCUMENTATION OF CELL BANKS &
         VALIDATION

       Accession No.               New Culture


                                    Master Cell
                                      Bank
                                                               Passage records
         Cell Bank Ref. No
                                                               Validation data
                                   Working Cell
                                      Bank
QC & Validation Ref.

                       Cell Stocks at Extended Passage (e.g.
                               every 10 to 20 passage)


                                Cell Line Data File
CELL BANK STORAGE

The cell bank storage should be:
Long term storage.
      (e.g., liquid nitrogen, ultra-low     temperature
freezer)
                         (or)
Vapor phase
      (as compared to the liquid phase).
Cell stability under the freezing and storage conditions
should be validated using cell recovery or viability data.
Storage of MCB & WCB should be in two or more
locations.

DOCUMENTATION OF STORED
             MATERIAL
Traceability through Reference Numbers on Laboratory
Records.
Reference No    Accession   Cell Bank   Cell      Q.C.      Media Batch   Sterilization
                Day Book    Ampoules    Banking   Records   Preparation   Record
                                        Records             Record
Accession No.       +           +          +
Cell Bank No.                   +          +        +
Q.C. Ref. No.                              +        +
Media Batch
Ref. No.                                            +           +               +
Sterilization
Reference                                                       +               +
REFERENCES

 ICH- Q5D, Derivation and characterisation of cell substrates used
  for production of biotechnological / biological products, July
  1997.
 FDA Guidance for Industry - Characterization and Qualification of
  Cell Substrates and Other Biological Materials Used in the
  Production of Viral Vaccines for Infectious Disease Indications,
  Feb’ 2010.
 Glyn Stacey - Fundamental Issues for Cell Line Banks in
  Biotechnology and Regulatory Affairs Cell Biology, NIBSC, South
  Mimms, UK 2004.
 EMEA 2006: CPMH/ICH/294/95, Note for guidance on quality of
  biotechnological products: derivation and characterisation of
  cell substrates used for production of biotechnological/biological
  products
“GOOD SEEDS GIVES YOU SWEET
          FRUITS”




     “THANK YOU”

                   K. Rajendra

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Cell bank maintenence

  • 1. MAINTENANCE OF CGMP CELL BANKS PRESENTER: K. RAJENDRA 09-02-2013
  • 2. TABLE OF CONTENT • Design, Develop & Deliver • cGMP Definition • Cell Banking • Characterization of Cell Banks • Tests for Identity • Tests for Purity • Tests for stability • Documentation of Cell Banks and Validation • Cell Bank Storage • Documentation of stored material
  • 3. DESIGN, DEVELOP & DELIVER Global CMC Support Consultancy Regulatory IGN or Training DES In-House Strategic Issues Clinical logistics LO P EVE Process design Cell Line Development & Development Process Development D Analytical Development VER Cell Banking Cell Bank Storage DELI cGMP Manufacture Mammalian Cell Culture Microbial Fermentation Viral Production
  • 4. CURRENT GOOD MANUFACTURING PRACTICES (CGMP) DEFINITION “A set of current, scientifically sound methods, practices or principles that are implemented and documented during product development and production to ensure consistent manufacturer of safe, pure and potent products”. FDA - Guidance for Industry: cGMP for Phase 1 Investigational Drugs.
  • 5. CELL BANKING (ICH Q5D / EMEA) Cell bank – A cell bank is a collection of appropriate containers, whose contents are of uniform composition, stored under defined conditions. Each containers represents an aliquot of a single pool of cells. MCB (Master Cell Bank) – An aliquot of a single pool of cells prepared from the selected clone under defined conditions. The MCB is used to derive working cell banks. WCB (Working Cell Bank) – The Working Cell Bank is prepared from aliquots of a homogenous suspension of cells obtained from culturing the MCB under defined culture conditions.
  • 6. CELL BANKING SYSTEM (ICH Q5D / EMEA) The cell bank system consists of two tiers: 1.Master Cell Bank (MCB – Single tiered). 2.Working Cell Bank (WCB – Two tiered) or Manufacturer’s Working Cell Bank (MWCB). A newly prepared WCB should be appropriately qualified by characterization and testing.
  • 7. CELL BANKING PROCEDURES (ICH Q5D / EMEA) Manufacturers may prepare their own cell banks or may obtain from external sources. Manufacturers should describe the type of banking system used along with size of cell bank, container and closure system, cryopreservation and storage methods. Manufacturers should describe the procedures used to avoid microbial contamination and cross- contamination by other cell types present in the laboratory. Labelling system which can withstand the process of preservation, storage, and recovery from storage
  • 8. CHARACTERIZATION OF CELL BANKS (ICH Q5D / EMEA)  Testing objectives of cell line --Confirm identity --Confirm purity --Confirm Suitability or Stability  Quality assurance established from master bank to end-of-production/post production cells (EPC/PPC).  The manufacturer may choose to characterise the WCB instead of the MCB, if justified.
  • 9. TESTS FOR IDENTITY (ICH Q5D / EMEA)  Phenotypic or Genotypic  Generally performed on MCB limited to WCB.  For human or animal cells  Morphological, Isoenzyme analysis  Banding cytogenetics or species – specific antisera.  For microbial cells  Phage typing.
  • 10. TESTS FOR PURITY (ICH Q5D / EMEA)  Free from adventitious microbial agents and cellular contaminants.  Generally performed on MCB & WCB.  Tests for presence of Bacteria & fungi*. (1% of total No. but not less that two containers 1)  Tests for presence of Mycoplasma*.  In Vitro assay  In Vivo assay  Sterility testing.  Viability testing.
  • 11. TESTS FOR STABILITY (ICH Q5D / EMEA)  Two concerns for cell bank stability tests.  Consistent production of the intended product.  Retention of production capacity during storage.  Generally performed on MCB & WCB.  Tests for Copy number determination  DNA & RNA Sequencing  Restriction map analysis  Retention of selectable markers  Retention of recombinant construct
  • 12. DOCUMENTATION OF CELL BANKS & VALIDATION Accession No. New Culture Master Cell Bank Passage records Cell Bank Ref. No Validation data Working Cell Bank QC & Validation Ref. Cell Stocks at Extended Passage (e.g. every 10 to 20 passage) Cell Line Data File
  • 13. CELL BANK STORAGE The cell bank storage should be: Long term storage. (e.g., liquid nitrogen, ultra-low temperature freezer) (or) Vapor phase (as compared to the liquid phase). Cell stability under the freezing and storage conditions should be validated using cell recovery or viability data. Storage of MCB & WCB should be in two or more locations. 
  • 14. DOCUMENTATION OF STORED MATERIAL Traceability through Reference Numbers on Laboratory Records. Reference No Accession Cell Bank Cell Q.C. Media Batch Sterilization Day Book Ampoules Banking Records Preparation Record Records Record Accession No. + + + Cell Bank No. + + + Q.C. Ref. No. + + Media Batch Ref. No. + + + Sterilization Reference + +
  • 15. REFERENCES  ICH- Q5D, Derivation and characterisation of cell substrates used for production of biotechnological / biological products, July 1997.  FDA Guidance for Industry - Characterization and Qualification of Cell Substrates and Other Biological Materials Used in the Production of Viral Vaccines for Infectious Disease Indications, Feb’ 2010.  Glyn Stacey - Fundamental Issues for Cell Line Banks in Biotechnology and Regulatory Affairs Cell Biology, NIBSC, South Mimms, UK 2004.  EMEA 2006: CPMH/ICH/294/95, Note for guidance on quality of biotechnological products: derivation and characterisation of cell substrates used for production of biotechnological/biological products
  • 16. “GOOD SEEDS GIVES YOU SWEET FRUITS” “THANK YOU” K. Rajendra