Sinamics S120 VFD

1. For internal use only
Sinamics S120
Document Number: PPM-CO-P-004

2. July-10 Page 2 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
 Summary
 Acc. to the
automation
environment
 Acc. to machines
 Acc. to technical
requirements
Field of
application
Technical requirements
SINAMICS S120: Comprehensive performance and functionality
Output
Functionality
0.12 kW 1,200 kW
Speed-
controlled
drive
Coordinated
drives
Positioning
Motion
Control
tasks

3. July-10 Page 3 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
 Summary
 Acc. to the
automation
environment
 Acc. to machines
 Acc. to technical
requirements
Field of
application
Machines
Chemical fiber
production plants
Rolling mills
Foil machines
Glass working
Elevators
Printing presses
Handling
Traction drives
Packaging
machines
Weaving machines
Woodworking
Metal forming
Paper machines
Extruders
Centrifuges
Mixer, kneaders
High performance
single drives
Coordinated
drives
Positioning and Motion
Control functionality
… …
…
SINAMICS S120
The “Allrounder“
Crane systems

4. July-10 Page 4 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
 Summary
 Acc. to the
automation
environment
 Acc. to machines
 Acc. to technical
requirements
Field of
application
Automation environment
The ideal partner for every automation system
SIMATIC S7 SIMOTION SINUMERIK 3rd party systems
Different applications often require different automation systems ...
SINAMICS S120
has integrated the
communication using
numerous different
automation systems
… but always the same
drive system:
SINAMICS S120

5. July-10 Page 5 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
 Summary
 Acc. to the
automation
environment
 Acc. to machines
 Acc. to technical
requirements
Field of
application
Fields of application: Summary
One drive system for all tasks (“One Drive Fits All”)
Communicates with
different automation
systems
Can be used for the most
varied applications
Largest spectrum
Scalable
functionality




SINAMICS S120 replaces all existing I DT servo and vector drives
(SIMODRIVE 611, MASTERDRIVES MC & VC)
SINAMICS S120 = universal use
!

6. July-10 Page 6 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
 Scalable
functionality
 Universal system
interface
 Systematic
modular structure
System approach
Field of
application
Systematic modular structure
Control
Unit
Infeed unit Inverter,
converter
Encoder
evaluation
Signal
inputs / outputs
 All functional units have been implemented as separate components:
 Different models are available for each component, e.g. different design,
performance, interfaces, …
 The components can be combined flexibly and at any number
All modules can be flexibly combined: SINAMICS S120 always fits !

7. July-10 Page 7 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
 Scalable
functionality
 Universal system
interface
 Systematic
modular structure
System approach
Field of
application
Output signals
Universal system interface
User-friendly and standardized wiring
Intelligent components ensure convenient commissioning and diagnosis
Superior flexibility regarding the type and number of components
Control Unit
Infeed unit
Inverter
Signal
inputs /
outputs
External
encoder
Motor
data
DRIVE-
CLiQ
Component identification,
actual values, status values, diagnostic data
Setpoints, control words
Input signals
All components communicate via the same
digital interface: DRIVE-CLiQ

8. July-10 Page 8 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
 Scalable
functionality
 Universal system
interface
 Systematic
modular structure
System approach
Field of
application
Scalable functionality
One hardware with one firmware for all tasks
&
PID
f
U
M
M
Path (s)
t
Encoderless
speed
control
Speed and
torque
control
Technological
functions
Integrated
safety
functions
From encoderless speed control
through to technological
functions and integrated drive
safety functions …
The modular software structure
of SINAMICS provides a
functionality that can be adapted
to all tasks.
Positioning

9. July-10 Page 9 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Sinamics S120 Hardware Components
 Supplementary
components

10. July-10 Page 10 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Sinamics S120 Hardware Components
 Supplementary
components

11. July-10 Page 11 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Sinamics S120 Hardware Components
 Supplementary
components

12. July-10 Page 12 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Models
Output
[kW]
0,1 1 10 100 1.000
Blocksize
1 AC 200…240V /
0.12 – 0.75 kW
3 AC 380…480V /
0.37 - 90 kW
Booksize
3 AC 380…480V
1.6 - 107 kW
Booksize Compact
3 AC 380…480V
0.9 – 9.7 kW
Chassis
3 AC 380…480V / 110 - 800 kW
3 AC 500…690V / 75 – 1,200 kW
 Supplementary
components

13. July-10 Page 13 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Various Current ratings depending on Overload Profile
 Supplementary
components
Irated- Rated Current Rating
IL- Current Rating for Low Overload Cycle
IH- Current Rating for High Overload Cycle
Overload Cycles are
different for
different Modules.
Please refer PM21
catalogue for
further information.

14. July-10 Page 14 For internal use only
Industry Sector
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Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Multi-axis drives
3 AC ~
DC=
Control Unit:
 One Control Unit for max. 8 drives
 Central diagnosis for controller, infeed unit, inverter and encoder / motors
 One memory card for firmware and all drive group parameters
Motor Modules:
 Available as Single or Double Motor Module
Multi-axis drive = 1 controller (Control Unit CU320)
+ 1 infeed unit (Line Module)
+ n inverter (Motor Module [Single/ Double])
+ optional dc link
components
(e.g. braking module, …)
 Supplementary
components
Drive CLiQ

15. July-10 Page 15 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Multi-axis drives
In feed and regenerative feedback
Same as Smart Line Module, PLUS:
 Controlled, higher and stable dc link
voltage
 Controlled regeneration
 Superior energy efficiency (cosφ = 1)
 IGBT Bridge in Forward & Regenerative
Directions
Active
Line
Module
Basic
Line
Module
 Infeed only
 Line voltages:
3 AC 380…480V, 3 AC 500…690V
 Can be diagnosed
 Higher efficiency with cosφ >0.96
 Diode Bridge in Forward Direction
Smart
Line
Module
3 AC~ DC=
i
u
3 AC~ DC=
i
u
3 AC~ DC=
i u
Same as Basic Line Module, PLUS:
 Stable due to IGBT technology
 Higher efficiency with cosφ >0.96
 Braking energy regeneration
 Diode Bridge in Forward & IGBT
Bridge in Regenerative Direction

16. July-10 Page 16 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Multi-axis drives
Motor Modules
Single Motor Modules (1 Inverter in Single Unit)
 For rated output currents up to 200 A
Double Motor Modules
 Space saving version for two motors (2 Inverters in Single Unit)
 For rated output currents up to 18 A

17. July-10 Page 17 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Single-axis drives
Power Modules:
 Can be connected to TN / IT / TT line supplies
 Line voltage 1x230 V AC (0.12 – 0.75 kW) resp. 3x400 V AC (0.37 - 250 kW)
 Uncontrolled infeed and internal DC link
 Integrated braking chopper, external braking resistor
 Optionally integrated line filter (C2 acc. to EN61800-3)
Single-axis drive = Controller + Converter
(Control Unit + Power Module)
AC ~
M
3 ~
CU 310 PM 340

18. July-10 Page 18 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Supplementary components
DC Link ‘Adapter’ Module &
‘Rectifier Adapter’ Module

19. July-10 Page 19 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Supplementary components-Control
Terminal Modules
Sensor Modules
Terminal Communication Boards
 Provide additional digital and analog I/O
 CAN-Bus interface
 Additional digital and analog I/O via DRIVE-CLiQ
 Encoder interface via DRIVE-CLiQ (to Power Module)

20. July-10 Page 20 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Terminal/Communication Boards
CU320
TB30
Terminal Board TB30
 Fast digital I/O:
4 DI, 4 DO
 2 AI, 2 AO, e.g. as analog
setpoint interface
Communication Board
 CBC10:
CAN-Bus Interface with
CAN-Protokol according
CANopen drives profile
 CBE20:
PROFINET board
CBC10
/CBE 20
CBC10
/CBE 20

21. July-10 Page 21 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Terminal Modules
Terminal
Modules
TM15, TM31, TM41, TM54F
Terminal Module for I/O Interface
 TM15- 24 DI/DO
 TM31- 8DI, 4 DI/DO, 2AI, 2AO, 2 Relay DO, 1 KTY84
 TM41- 4DI, 4DI/DO, 1AI, Simulation of Incremental Encoder
 TM54F- 4F-DO, 10 F-DI, Safety Integrated Functions

22. July-10 Page 22 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Sensor Modules for Encoder Interface
SMC10,20
SMC30
For connecting ’Encoders without Drive CLiQ
interface’ (integrated Temperature Evaluation)
 SMC10 (Sensor Module Cabinet)
 Resolver (2-pole, Multi-pole)
 SMC20 (Sensor Module Cabinet)
 Sin/cos 1Vpp incremental encoders or
 EnDat absolute value encoders
 SSI Encoders
 SMC30 (Sensor Module Cabinet)
 TTL encoders / HTL encoders
 SSI encoders (with & without TTL/HTL incremental
signals)

23. July-10 Page 23 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Sensor Modules for Encoder Interface
SME20
SME120
For connecting ’Encoders without Drive CLiQ
interface’ (integrated Temperature Evaluation)
 SME20 (Sensor Module External)-Rotary Systems
 External Encoder Evaluation (Incremental type Systems)
 IP67
 SME25 (Sensor Module External)-Rotary Systems
 External Encoder Evaluation (Absolute type Systems)
 IP67
 SME120 (Sensor Module External)-Linear Systems
 External Encoder Evaluation (Incremental type Systems)
 IP67
 SME125 (Sensor Module External)-Linear Systems
 External Encoder Evaluation (Absolute type Systems)
 IP67

24. July-10 Page 24 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Control Unit Adapter
 Converts PM-IF Interface to Drive CLiQ interface.
 Used for operating PM340 (blocksize) with CU320 or Simotion D
CUA32
CUA31

25. July-10 Page 25 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Drive CLiQ Hub (DMC20)
Signals from various
Sensor Modules to 1
CU320
Removing individual Drive
CLiQ participants without
interrupting the data
exchange with the
remaining participants in
Drive CLiQ network.

26. July-10 Page 26 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Voltage Sensing Module (VSM10)

27. July-10 Page 27 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Compact Falsh Card
Can be ordered
afterwards, if not
ordered earlier
Contains Firmware Details, Parameter Settings
& Licensing Details (Performance Expansion &
Additional Safety License)
No Performance
Expansion required
for CU310

28. July-10 Page 28 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Firmware Version Management
 Compact Flash card (CF Card) comprises common Firmware (single
file) for all Sinamics Components (Power Components, System
Components & CU).
 Firmware Version of Sinamics physically available (online) & Firmware
version of Sinamics defined in Starter/Scout Project (Offline) must
match. In case it is not matching, then same is to be done first in
Starter/Scout Offline Project.
 Software Version of Starter/Scout must support Sinamics Firmware
version.
 In case, Starter/Scout is not supporting the latest Sinamics Firmware
version, then latest Sinamics Support Pack (SSP) is to be installed.
(available on Intranet)
 Firmware up gradation is possible only via CF Card.
 In case of Firmware up gradation (from lower to latest version), a Card
Reader is mandatory. Latest Firmware is available on Intranet.

29. July-10 Page 29 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Firmware Version Management
 It is always recommended to use latest firmware in order to get benefits
of new feature additions & bug fixes (if any) of older versions.
 To upgrade the Firmware of Sinamics in CF Card-
 Read the CF card using Card Reader on Laptop/Desktop.
 Delete all contents of the card (except ‘KEYS & USER’ folders).
 Firmware comes in ZIP format. Extract it into CF card directly.
 Insert the CF Card back in CU.
 Power On-off the system twice.
 Latest versions-
 CU320-2 (Firmware Version): 4.3.1
 CU320 (Firmware Version): 2.6.2
 CU310-DP & PN (Firmware version): 2.6.2
 Starter (Software Version): 4.1.5.1
 Scout (Software Version): 4.1.4.1

30. July-10 Page 30 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Operator Panels-AOP30 & BOP
Basic Operator Panel
 Parameter setting and visualization
 Reading out alarm and fault codes
 Can be mounted on every CU320
 User-friendly menu for simple, prompted drive
commissioning
 Plain-text display and bar-type graphics to visualize
process quantities in a user-friendly fashion
 LEDs to display operating states
 Extensive help functions with a description of causes
and remedies regarding faults and alarms.
 Drive operation possible from AOP30.
 Multi-language Interface
Advanced Operator Panel

31. July-10 Page 31 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Cooling variants
Internal air cooling
 Fans and cooling fins integrated in the module
 Use on control cabinet with fan or air-water
heat exchanger
External air cooling
 Cooling fins attached to the module rear
 Cooling outside the control cabinet
 Cooling type requires recess in the rear panel
Cold Plate cooling
 Fanless module with flat rear
 Cooling through thermal bridge to external heat sink
Water cooling
 Fanless module with flat rear
 Direct cooling via a water circuit
 Can also be used in combined circuit with motors
Available for:
 Blocksize
 Booksize
 Chassis
Available for:
 Booksize
Available for:
 Booksize
Available for:
 Chassis
 Blocksize
Optimum adaptation to mechanical and thermal operating conditions

32. July-10 Page 32 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Motors and encoders
SINAMICS S120 fits to every motor and encoder type
Resolvers
Incremental encoders
(TTL, HTL, 1Vpp)
Absolute value encoders
(EnDat, SSI)
Motor types supported





Standard
motors
Induction
motors
Synchronous
motors
Linear
motors
Torque
motors
Encoder types supported:



Encoder with
DRIVE-CLiQ
Encoder with
standard interface
Sensor
Modules
Connection to Control Unit:

33. July-10 Page 33 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
 Advantages
 Motors and
encoders
 Cooling variants
 Supplementary
components
 Single-axis
systems
 Multi-axis
systems
 Models
Hardware
components
System approach
Field of
application
Advantages
Reduced construction volume
High availability
Short commissioning times
Fast and cost-efficient implementation of different machine versions
 Due to fine graduated range of designs and sizes
 Using double-axis modules and Booksize Compact devices
 Due to omission of braking choppers and braking resistors
 Separation of power units and control electronics
 Using cooling variants enabling solutions for the most diverse mechanical and thermal
operating conditions
 Due to prompt part replacement (no reconfiguration due to Memory Card)
 Through reduction to ONE drive system for all applications, motors and encoders
 Through standardized and convenient connection of all components (DRIVE-CLiQ, with
preassembled cables, Click connection and Plug & Play functionality)
 Through convenient adaptation to single/multi-axis concepts, machine or performance
versions, energy and cooling concepts, motor and encoder types
Superior energy efficiency
 Through infeed/regenerative feedback modules with superior efficiency (cosφ=1)

34. July-10 Page 34 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
 Configuration
result
 Configuring steps
 Operation
 Sizer
Configuration
Hardware
components
System approach
Field of
application
The SIZER tool
Drive CLiQ Topology
SIZER engineering tool
List of
components
Load torques, dynamic response,
duty cycles, ambient conditions 2
2
2
2
2 1
)
(
n
n
w
Bem
Last
k
I
k
I
M
M
I 



 
Knowledge database
Characteristics
Catalog data
Overall system design:
Gearboxes and motors, drive and infeed modules,
dc link and network components, performance and
signal cables, …
Dimension drawings /
CAD data
Design variants
Motor 1
Input
Motor 2
From the mechanical requirements to the design of the entire drive
systems - automatically, consistently and supported by documentation

35. July-10 Page 35 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
 Configuration
result
 Configuring steps
 Operation
 Sizer
Configuration
Hardware
components
System approach
Field of
application
Configuring steps
Determination of the drive components
Task,
ambient
conditions
Input
derating,
Single/multi-
axis, …
Cable length,
etc.
Simultaneity
factor,
controlled, …
Bus system,
number of
I/Os, …
Workflow
Motor,
encoder
Power Modules,
Motor Modules,
cooling option,
braking components
Cables and
connections,
motor reactors
Line Modules,
DC link components,
mains reactors,
filters, …
Control Unit,
interface board,
DRIVE-CLiQ cable,
…
Result: Complete drive system

36. July-10 Page 36 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
 Configuration
result
 Configuring steps
 Operation
 Sizer
Configuration
Hardware
components
System approach
Field of
application
Configuring result
Ordering documentation:
 Complete parts list with order numbers, product
designation and options
 Can be exported to SAP or CA01
Prompt and correct ordering
Design documentation:
 Dimension drawings & 3D models for motor
integration; can be exported to CAD programs
 Drive CLiQ Topology
Automatic input for design
Decision support:
 Calculation of design variants
 Plausibility checks
 Online help providing physical and technical
background knowledge
Safe selection of the right alternative

37. July-10 Page 37 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Overview of the drive functionality

38. July-10 Page 38 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Overview of the drive functionality
Control Unit
CU 320
The drive functionality has been implemented in individual Control Unit modules:
 V/f
 Vector
 Servo
Communi-
cation
 PROFIBUS
 PROFINET
 CAN
DRIVE-CLiQ
I/O Handling
 On-board I/O
 Distr. I/O
Technological
functions
Positioning
Safety functions
PID
Controller
 V/f
 Vector
 Servo
Positioning
Controller
Safety functions
&

39. July-10 Page 39 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Overview of the drive functionality

40. July-10 Page 40 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control types
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Control modes
Current
control
Speed
control
 for induction and
reluctance motors
 encoderless
V/f control
M
f
U
nset
Vector control
M
nset
Servo control
nset
Current
control
Speed
control
M
 for induction motors
 with or without encoder
 for synchronous, induction, linear
and torque motors
 with encoder (induction motors
also without encoder!)
High speed and torque
constancy
High dynamic response
and accuracy
Basic speed control

41. July-10 Page 41 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Positioning
Functionality
SINAMICS S120 provides high-end positioning functionality
(including the positioning functionality of 611U and MD MC)
nsoll
M
 Vector
 Servo
Contro
RD
RU
v_soll
SETUP / POS
V , S
A
Up
Down
S
V
Positioning (EPos)
Positioning
task
SINAMICS S120 comprises the positioning functionality
“on-board“:
Functionality:
• Linear and rotary axes
• Absolute and relative positioning
• Speed / velocity, acceleration / delay and jerk limitation
can be specified
• Monitoring for position, standstill, following error,
hardware/software limit switches
• User intervention (e.g. setpoiont changes) also possible
during movements
Operating modes:
• Direct setpoint specification (MDI)
• Positioning with traversing blocks (max. 64 blocks)
• Referencing
• JOG
Positioning with traversing blocks:
• Block step enable from external source (terminal or bus),
after stop or on-the-fly
• Block selection / specification via PROFIdrive profile

42. July-10 Page 42 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Positioning
Application examples
SINAMICS S120 autonomously executes many positioning tasks.
Reference
mark
Reference
cam
Fast travel
Slow
travel
Axis
Referencing
Positioning
axis
JOG mode
JOG
signal
Velocity
Position
First cut on cutting press
Determination of the reference
position after restart
x1
y
Storage locations
Optical signals
for reference position
Direct setpoint specification
Rack feeder
Traversing blocks
Rotary indexing table
45º
90º
270º
Basic position (0º)
Block 1
Block 2
Block 3
Block 4

43. July-10 Page 43 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Positioning
Parameterization
Convenient and clear graphic parameterization
Parameterization is performed graphically using individual input screens:
Example: Input screen for reference point approach

44. July-10 Page 44 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Technological functions (Drive Control Chart)
Block library
License required only for Engineering DCC (no license for Downloading needed)
0
1
Profibus / control
Analog input
Setpoints
Signal
switch
Speed controller
+
+
–
t
y
Ramp-function
generator
AR
AR
ER
ER
Tup Tdn
Function blocks
SINAMICS S120 comprises a comprehensive block library:
 Control blocks (axis winder blocks, PI controller, wobble generator, etc.)
 Arithmetic blocks (divider, max/min evaluator, polygon definition, etc.)
 Logic blocks (ON / Off delay mechanism, AND, XOR, counter, etc.)
 and ....
Profibus / setpoint
nsoll
The blocks can be interconnected
and linked to process data
Control functionality and technology directly in the drive

45. July-10 Page 45 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Technological functions (Drive Control Chart)
Interconnection editor
Configuring rather than programming: Conveniently and clearly structured
 Same Look & Feel as CFC interconnection in automation technology
 Detailed online help for the blocks
 Each block can be used several times
 1 DCC per Drive Object
 “Graphic“ online diagnosis: Signal monitoring in test mode
The blocks are interconnected using a graphic editor
(Drag - Drop - Connect)

46. July-10 Page 46 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Technological functions (Drive Control Chart)
Example: Axis winder block
Block
wiring diagram
Block in the
graphic
editor
Application view
Complex functionality – but nevertheless convenient application !

47. July-10 Page 47 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Motion Control and Numerical Control
Convient “Upgrade“ to Motion or Numerical Control
SIMOTION D
Drive control
plus
Motion Control and
PLC functionality
SINUMERIK sl NCU
Drive control
plus
Numerical Control
functionality
Drive system
Motion Control System Numeric Control System
SINAMICS CU320
Drive control
By replacing a single
module, the drive system
can be extended to a
Motion Control or
Numerical Control System:

48. July-10 Page 48 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
 Advantages
 Motion and
Numerical Control
 Technological
functions
 Positioning
 Control typees
 Overview
Functionality
Configuration
Hardware
components
System approach
Field of
application
Advantages
Encoderless speed control
Speed and torque control
Technological functions
Integrated safety functions
Positioning
Centrally implemented
scalable functionality
Reduced component variety and complexity
High flexibility
 The entire functionality is already included in the central Control Unit firmware and can be conveniently
activated via the configuration
 Additional components for positioning, technological and safety functions are no longer required,
including wiring and communication
 Convenient adaptation to different motors and encoders via the configuration
 Convenient extension of the drive functionality (positioning, technology) via the configuration
High machine performance
 Through individually adaptable and optimizable control functionality
 Through integrated positioning, technological and safety functions

49. July-10 Page 49 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
 Control
 Functions
 Integrated safety
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Integrated safety
There are two ways to implement safety technology on electrical drives :
Conventional variant: Innovative variant:
External wiring Drives with integrated safety
SINAMICS S120
provides integrated
safety (Safety
Integrated) as standard
Advantages when using integrated safety technology:
Omission of external safety components and wiring
Higher flexibility for extensions and adaptations
Reduced maintenance expenditure and increased availability

50. July-10 Page 50 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
 Control
 Functions
 Integrated safety
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Drive safety functions
Smart safety concepts ensure minimum standstill times
Faster machine acceptance through certified safety functions
Enhanced adaptation to the working process increases the acceptance
SINAMICS S120 provides the following drive safety functions:
 Safe Torque Off (STO) Default Feature
 Safe Stop 1 (SS1) Default Feature
 Safe Brake Control (SBC) Default Feature
 Safe Operating Stop (SOS) Additional License
 Safe Stop 2 (SS2) Additional License
 Safe Limited Speed (SLS) Additional License
 Safe Speed Monitor (SSM) Additional License
All these functions have been stipulated in the standard IEC 61800-5-2 for
safety on electrical drives.

51. July-10 Page 51 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
 Control
 Functions
 Integrated safety
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Activation of safety functions
SINAMICS S120 fits to any safety concept
Conventional
safety circuit/ TM54F
Sensors
Sensors
Failsafe
controller
or
SINAMICS S120 with
Safety Integrated
SINAMICS S120 with
Safety Integrated
SINAMICS S120 provides two variants for the activation of safety functions:
 Via terminals
 Using CU320,
Motor Module &
external Saftey
relay wiring
 Using TM54F
module
 Via the Profibus /
Profinet fieldbus
with safe
communication
(e.g. when using a
failsafe controller)

52. July-10 Page 52 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
 Control
 Functions
 Integrated safety
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Safety functions- 2 channel control

53. July-10 Page 53 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
 Control
 Functions
 Integrated safety
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Safety functions- 2 channel control
F-DI for TM54F Module

54. July-10 Page 54 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
 Diagnosis
 Optimization
 Parameterization
 Project creation
 STARTER
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
The STARTER tool
 Ensures overall drive functionality
(incl. technological functions and safety)
 The graphic tool allows to select between guided
commissioning via Wizard and expert mode
 Central commissioning for all axes
 (Thinking in modules“ replaces “Thinking in axes“)
 Central punch-through covering all components,
incl. encoder (via PROFIBUS / PROFINET
and DRIVE-CLiQ)

Consistent tool for all drives and functions
STARTER engineering tool
Project creation
Parameterization
Optimization
Diagnosis

55. July-10 Page 55 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
 Diagnosis
 Optimization
 Parameterization
 Project creation
 STARTER
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Project creation
Variant 1: Offline
The user is guided interactively through the complete configuration
Open project
The Configuration Wizard
allows to select and
configure all components
from the catalog
The topology is
automatically defined
 Project created

56. July-10 Page 56 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
 Diagnosis
 Optimization
 Parameterization
 Project creation
 STARTER
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Project creation
Variant 2: Online
With a few keystrokes to the rotating motor
Set up connection
 Project created, motor rotating
Read in all components and
component data (electronic
nameplates)
The topology is read in
as well

57. July-10 Page 57 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
 Diagnosis
 Optimization
 Parameterization
 Project creation
 STARTER
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Parameterization of the functionality
Convenient and clear parameterization of the overall functionality
Drive Navigator
Ramp-function generator parameterization
 Clear representation of the controlled system /
process
 Graphic input screens for parameterizing
individual blocks
 The Drive Navigator is available
 offline for parameterization
 online for monitoring and adaptation
The complete parameterization is carried out via the ‘Drive Navigator’

58. July-10 Page 58 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
 Diagnosis
 Optimization
 Parameterization
 Project creation
 STARTER
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Drive optimization
From basic through to sophisticated - tools for any optimization level
 The STARTER provides numerous different
tools for drive optimization:
 Automatic speed controller optimization
 Frequency response measurement with FFT
and Bode chart (for manual controller
optimization)
 Measuring functions for motor identification
(e.g. with third-party motors)
 Determination of friction characteristics
 …
Complete drive control and monitoring
via the STARTER control panel.
Friction characteristic
Frequency response
Control panel
Direct and transparent drive control from the PC

59. July-10 Page 59 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
 Diagnosis
 Optimization
 Parameterization
 Project creation
 STARTER
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Diagnosis
Trace
Alarm history
 List of errors / faults / warnings occurred
 Specification of the time of occurrence and
acknowledgement
Display of signal statuses
 Control and status words
 Warnings, faults, releases missing
Wiring overview
 Quick overview about drive signal wiring
Powerful trace:
 Drive oscilloscope function for drive signal
recording
 Two independent recorders for up to 8 signals
 Various trigger settings, endless trace
 Automatic or manual axis scaling
 Signal measurement via cursor
Efficient troubleshooting using high performance tools

60. July-10 Page 60 For internal use only
Industry Sector
I DT MC PPM
Conclusion
 Packaging
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Packaging Machines
Modular and scalable machine solutions
based on SIMOTION and SINAMICS
SIMOTION Baggers & Wrappers
SIMOTION Intelligent Infeed
SIMOTION Top Loading
Track & Trace
Line integration / communication

61. July-10 Page 61 For internal use only
Industry Sector
I DT MC PPM
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Packaging Machines
Solution
 Consistent flexible concept
 Compact and space-saving
 Simple wiring and commissioning
 Fast format change
 Meet pharmaceutical requirements
 Worldwide support
Machine
High-performance cartoning system
with format change for pharmaceutical
and cosmetic products
 SIMOTION D445 with virtual master axis
 11 real axes with SINAMICS S120
 Active Line Module with regenerative
feedback
Cartoning system
Products Requirements/Benefits
Conclusion
 Packaging

62. July-10 Page 62 For internal use only
Industry Sector
I DT MC PPM
Conclusion
Sample
applications
Engineering
Safety functions
Functionality
Configuration
Hardware
components
System approach
Field of
application
Conclusion
Performance range
0.12 kW 1,200 kW
Safety
Technology
Positioning
Servo
Vector
Encoderless
5 models …
4 cooling types …
3 infeed
variants …
Motors
Sinamics S120-All Rounder

63. For internal use only
Title of the
presentation
Thank you
Name: Mahendra Kane
Department: I DT MC PPM
Address: Kalwa R&D Technology Centre,
Thane Belapur Road, Thane,
Maharashtra, India-400 601
Phone: +91 22 2764 5558
Mail: mahendra.kane@siemens.com