Technical_Slides_S7-1500_en - Presentación.pdf

© Siemens AG 2012. All Rights R
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Safety
Integrated
The ultimate Plus in Automation

MATIC S7-1500
hnical Slides

Indus
ATIC S7-1500
tioning modular controller
SIMATIC
S7-400
SIMATIC
S7-300
SIMATIC
S7-1200
SIMATIC
S7-1500
TIA Portal
Basic
Advanced
Micro
2009 2013
V10.5 V11 V12
SIMATIC S7-400
SIMATIC S7-300
SIMATIC S7-200
SIMATIC
S7-1500
SIMATIC S7-1200

Indus
ular controller positioning
Resource power
I/O Capacity, Program Size, Instruction Speed, Communication Capabilities, …
The modular compact controller
for solutions in basic discrete
and standalone automation
SIMATIC S7-1200
The modular controller for
system solutions in mid-range
to high-end discrete
automation
SIMATIC S7-400
Logic module for switching and
controlling solutions in small-
scale automation projects
LOGO!
Automation
(modular)
Compact
Controller
(modular)
Controller
Logic Module
Product Description
Application
t
SIMATIC S7-300

Indus
ATIC S7-1500
ultimate Plus in Automation
 Excellent usability to speed up commission
and maintenance
 Integrated system diagnosis to reduce
downtime
 TIA Portal innovations for increased engine
efficiency
 High system performance to increase
productivity and flexibility
 Technology Integrated for perfect integratio
drives through motion control functionalities
 Security Integrated to protect know-how an
invest
 One System for Safety and Standard

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ATIC S7-1500
ign

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ATIC S7-1500
rview of Highlights
Portfolio
One system for machine and plant construction
Reduction of modules by >50% for PLCs
Reduction of modules by >30% for I/Os

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ATIC S7-1500
Portfolio standard and safety
US
T / IE
e
ace
rformance
am /
memory
ype 1511-1PN/ F
35mm
60 ns
150/ 230KB
1 MB
1
1
S7-1511
620/ 830 €
1513-1PN/ F
35mm
40 ns
300/ 450 KB
1,5 MB
1
1
S7-1513
1380/ 1640 €
1516-2PN/DP/F
70mm
10 ns
1/ 1,5 MB
5 MB
1
1
2
S7-1516
3400/ 3760 €
….
S7-….
….
S7-….
….
S7-….
Easy PLC selection thanks to an optimized Portfolio

Indus
ATIC S7-1500
Portfolio standard and safety
US
T / IE
e
ace
rformance
am /
memory
ype 1511-1PN
35mm
60 ns
150 KB
1 MB
1
1
S7-1511
1.195,00
1513-1PN
35mm
40 ns
300 KB
1,5 MB
1
1
S7-1513
2.640,00
1516-2PN/DP
70mm
10 ns
1 MB
5 MB
1
1
2
S7-1516
….
S7-….
….
S7-….
….
S7-….
Easy PLC selection thanks to an optimized Portfolio

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ATIC S7-1500
troller Portfolio Standard und Safety
US
T / IE
aces
erformance
am /
Memory
oller type 1511-1PN/ F
35mm
60 ns
150/ 230KB
1 MB
1
1
S7-1511
1513-1PN/ F
35mm
40 ns
300/ 450 KB
1,5 MB
1
1
S7-1513
1516-2PN/DP/F
70mm
10 ns
1/ 1,5 MB
5 MB
1
1
2
S7-1516
1515-2PN/ F
70mm
30 ns
500/ 750 KB
2,5 MB
1
1
*S7-1515
2
1517-3PN/DP/F
175mm
1 ns
3/ 4,5 MB
10 MB
1
1
2
*S7-1517
1518-
17
30/
9
*S7
1511-1PN C
105mm
60 ns
150 KB
1 MB
1
1
*S7-1511C
1511-1PN C
105mm
48 ns
200 KB
1 MB
1
1
*S7-1512C
1
1
Easy Controller selection thanks to an optimized Portfolio
delivery release

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ATIC S7-1500
elivery Release
511 / 1513 PLC-1516 IM 5x PS / PM 6x CM / CP 13x I/Q 2xTM

Indus
ATIC S7-1500
elivery stage
511 / 1513 CPU-1516 IM 5x PS / PM 6x CM / CP 13x I/Q 2xTM
CPUs
Interface-
module
Power-
module/supply
Communication-
module
Signal-
module
Techn
mo

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ATIC S7-1500
rview of Highlights
Portfolio
Performance
Extremely fast backplane bus
Extremely fast bit instructions
Extremely fast response time
(terminal <-> terminal)

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ATIC S7-1500
mpared bit performance of S7-300/400 and S7-1500
317 DP
315 DP
314
312
319 PN
317 PN
317 DP
315 PN
312
314
1518
1517
1516
1515
1513
417-4
416-3 PN/DP
416-2
414-3 PN/DP
414-3
414-2
414-2
412-1
S7-1500
S7-400
S7-300 FW V3
S7-300 V2.x
rformance [ns]
1511
315 DP
1416-3

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ATIC S7-1500
rview of Highlights
Portfolio
Performance
are
32 modules / row
modules for U connector and backplane
guration
ient memory for every application
memory via SIMATIC Memory Card

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1500 hardware
ardware description
Module dimensions correspond approximately to S7-300
Significantly faster backplane bus, approx. 40x
 Terminal-terminal response times < 100 µs*
Modules can be assembled in 2 versions
 U-connector / DIN rail (like S7-300)
 Up to 32 modules in 1 tier
 Design of power segments
 Backplane (like S7-400)*
 Redundant power supply possible for backplane
 Up to 39 modules in 3 tiers
 Hot swapping
delivery release

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 S7-300 central: up to 32
modules possible, BUT:
additional modules (IMs)
required
 ET 200M distributed: up
to 12 modules possible
mber of connectable modules increased to 32
Max. 32 I/O modules
Space saving due to fewer IMs
Cost savings
S7-300, ET200M
 S7-1500 central and E
200MP distributed
 Up to 32 module
can be inserted
without additiona
S7-1500

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ATIC S7-1500 engineered with TIA Portal
light – Design and Handling
d front connector
mplified ordering, logistics and stocking
ified pin assignment for each component type allows simplified
ing and replacement of components
beling can be printed in the TIA Portal in later version
ring position for user-friendly wiring
ables wiring without electrical connection of the plug
mplifies wiring for the electrician during wiring the signal lines
sy rewiring if needed during operation of the machine
Easy setup avoids errors, saves time and costs

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sability Highlights
Ethernet cables can be removed without
additional tools
Lead-sealing of PLC and display possible –
simple protection against unauthorized
handling
ntegrated DIN rail in S7-1500 section profile
or mounting of additional components
ATIC S7-1500
dware

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ATIC S7-1500
nition of Power Supply Modules and Power Modules
*
Power Supply Modules
PS = Power Supply Module
Internal supply of the backplane
bus of the modules (internal
electronic / communication)
One or more Power Supply
Modules can be plugged in the
application (no slot-limitation)
with U-Connector
with diagnostic information in TIA
Portal
urrent Supply
Power Module
of 24V for each module.
used for the load current
of the modules (PS, PLC,
dule) and sensors /
rs, e.g. using SITOP
t U-Connector
t diagnostic information in
tal
0: PS S7-1500: PM S7-400: PS S7-1500: PS

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ATIC S7-1500
*
PM PLC / IM Modules
(IO, CM, CP, TM)
DC 24 V
DC/DC
System voltage supply:
via PLC / IM
Internal supply of the backplane of the mod
(internal electronic)
* max. number of modules depends on the
consumption of the modules
Load current supply:
via PM = Power Module
Used for the load current supply of the mod
(PS, PLC, IM, Module) and sensors / actua
20/230 V
Sensors Actuators
Power segment 1
(max. 12 Modules*)

Indus
ATIC S7-1500
*
PS
DC 24 V
DC/DC DC/DC
20/230 V
Sensors Actuators
PM PLC / IM Modules
(IO, CM, CP, TM)
Modules
(IO, CM, CP, TM)
Load current supply:
via PM = Power Module
Used for the load current supply of the mod
(PS, PLC, IM, Module) and sensors / actua
System voltage supply:
via PLC / IM
* max. number of modules depends on the
consumption of the modules
via PS = Power Supply Module
** max. number of the modules depends on
power consumption of the modules and the
supply of the PS
Power segment 1
(max. 12 Modules*)
Power segment 2
(max. n Module**)

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ATIC S7-1500
er Supply Consumption
*
Power Supply Consumption:
Within the TIA Portal the parameter supply
consumption checks if the power supply of PLC
and of (the additional) System Power Supply is
high enough to support the power consumption
of the modules.
PLC supplies the backplane

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1500 Controller
mory card SIMATIC Memory Card
emory card with standard file system
ncreased service life.
500,000 write operations possible on the memory card.
Project can be sent as e-mail and written onto card using
standard PC
No special card reader required
(SD card with FAT 32 file system)
Despite openness, no data is lost when switching off the PLC
Copy protection. Programs can be linked to the serial number of the memory card.

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mparison of Memory Cards
ATIC Memory Card – Consumer Card
SMC
Consumer
card
gned for Industry
 Data consistency at power off
 Data management on memory card after last programming 10 a* 1 a
e-/Erase operations min. 500 000 10 000 – 30 0
ormance requirements (e.g. faster access) Special firmware Standard firmw
me Prediction
ability of spare parts 10 a
cial for SIMATIC designed
 Compatibility to installed basis (every 2 years a new speci
 Copy protection
ory size 4 MB up to 2 GB up to 64 (128)
e 51 € - 650€ 5 € - 60 €
* with 50 000 Write-/Erase operations

Indus
ATIC S7-1500
rview of Highlights
Portfolio
Performance
are
32 modules / row
guration
unications
O RT/IRT in every PLC
erface for network isolation
data (PLC, CM) in process image
e programming of communication for PLC
Ms
ated web server

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1500 Controller
mmunication possibilities
Same PROFINET function on every PLC
 PROFINET as standard interface
 PROFINET IO IRT (including isochronous mode)
 Shared Device
 I-Device
 2 interfaces (PN IO and PN Basis) with larger PLCs for separation
of networks.
 Web server with user-programmable websites
 Access to memory card possible via Web server
Optimum integration of PROFIBUS and PROFINET
communication modules
 Direct transfer of I/O data into the PLC process image
 Uniform SEND /RECEIVE function blocks (TSEND, TRCV) for PLC
local interfaces and communication module interfaces
F-IO-Controller IO-Controller
IO-Device as
Shared Device
Shared Device
IO-Controller 1
CPU1
CPU2
i-Device
I-Device

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OFINET
lights - Overview
F-IO-Controller IO-Controller
IO-Device as
Shared Device
Shared Device
IO-Controller 2
IO-Controller 1
IO-Device 1 /
CPU1
CPU2
IO-Device 2
i-Device
I-Device
MRP Web – User defined page
µs
IRT and Isochronous Mode
PROFIenergy
Controller HMI
DC24V
Web – Network Topology View IP Config for
IO-Controller
Proj_M Proj_M Proj_M
IP = …2
NoS = B
IP = …3
NoS = C
IP = …1
NoS = A
Option Handling

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configured connections programmed connecti
ATIC S7-1500
monized communication blocks
CM CP
ONE set
of communication blocks
PLC

Indus
ATIC S7-1500
strial Ethernet CP
Features of the Industrial Ethernet CPs
 1x 10/100/1000 MBit-Interface
 IPv6-Support
 Security: Access protection based on hardware identification,
IP-/MAC-Access-List, Firewall, VPN (SP1)
 Two separated Networks
 Web sever access via http / https
 Communication to S5-/S7-/C7-/M7-Systems
 Communication to WinAC and WinCC
 FTP (Client/Server), E-Mail, IP-Broadcast/Multicast, SNMPv1/v3
 S7-Communication
 PG/OP-communication
 Open Communication via ISO, TCP/IP, UDP
 Module exchange without PG
 Comprehensive Diagnosis information
 Time-synchronization via NTP and MMS

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ATIC S7-1500
OFIBUS CM
Features of the PROFIBUS CMs
 1x RS232 / RS485
 PROFIBUS DPV1 Master or Slave
 9,6kBit/s up to 12MBit/s
 125 DP-Slaves
 FDL-Communication
 PG/OP-Communication
 Sync/Freeze
 Time-synchronisation

Indus
ATIC S7-1500
OFINET CM
Features of the PROFINET CM
 2 x 10/100 MBit-Interface
 PROFINET IO Controller for up to 128 PN IO Devices
 IRT+
 Two separated Networks
 Access protection via IP-/MAC-Access-List
 Web sever access via http / https
 E-Mail-Port
 PG/OP-Communication
 open Communication via TCP/IP, UDP
 Time-synchronization via NTP

Indus
ATIC S7-1500
rview of Highlights
y
ommissioning
gh-speed diagnosis
or messages in plain text
ss to MLFB, serial no., etc.
Portfolio
Performance
are
32 modules / row
guration
unications
Ms
ated web server

Indus
ATIC S7-1500 Controller
lay
Start screen Accessible partners Diagnosi
Stations status

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ATIC S7-1500 Controller
lay
very controller has a display
Access of order number, FW version, series number of all modules
For commissioning (e.g. setting of IP address, station name)
For diagnostics:
 All error messages are displayed as text (system diagnostics and user
alarms)
 Module statuses for central and distributed modules
Replacement for S7-400 key switch (RUN / RUN-P mode)
2 languages (menu and error/message texts).
Language can be switched over during operation.
Pull&Plug Display during operation without any interrupts. PLC continues in
RUN.

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ATIC S7-1500
rview of Highlights
y
ommissioning
gh-speed diagnosis
STEP7 language innovations
Complete symbolic programming
High-performance LAD/FBD/SCL compil
Innovations in LAD/FBD/SCL
DB max.: 16 MB, FBs/FCs: 512 KB
Portfolio
Performance
are
32 modules / row
guration
unications
Ms
ated web server

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1500 Controller
1500 functions
Optimized programming languages (STL, LAD, FBD, SCL)
 Fully symbolic programming
 LAD, FBD, SCL are equivalent to STL, i.e. all instructions are present in all IEC languages.
An essential reason to program in STL no longer exists.
 Significant increase in performance (LAD, FBD, SCL)
 Significant increase in performance for F PLCs
thanks to optimized F compiler
 Support of 64-bit data types (LREAL, LINT, LWORD)
and all other IEC data types
 Calculate box (LAD, FBD)
DBs / FBs / FCs
 Maximum size of DBs: 5 MB in S7-1516
(system limit 16 MB)
 Maximum size of FBs/FCs: 512 KB
“enable”

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1500 Controller
ramming languages
L – instruction list
FBD – function plan diagram
LAD – ladder

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1500 Controller
ramming languages
SCL S7-Graph

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1500 Controller
CULATE Box
start formula editor
input of math form
Inputs will be linked internally with the math formula and the result is written to the output
One call instead of numerous mathematical functions
Configuration time-saving
CALCULATE Box

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INT
Real
Real
ADD
Real
1500 Controller
icit type conversion
automatic conversion
Implicit type conversion
Automatic conversion of data types to match the biggest one
No explicit conversion necessary
Implicit conversion is shown for supervision

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Conversion of strings
1500 Controller
version of character and strings
Example Type Type Example
`A`, `B`, `C`
Array of
[CHAR]
String `ABC`
23.45 digit String `+23.45`
16#123AF010 hex ASC II `123AF010`
Chars_To_Strg Strg_To_Chars
VAL_STRG STRG_VAL
ATH HTA

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1500 Controller
CE Access
BYTE
WORD
DWOR
Operands in
blocks and
I/Q/M
„My_DW_Variable“
„My_W_Variable“
„My_B_Variable“
„Slice“ Access:
No definition
necessary
High
programming
efficiency
Bit-wis
Byte-wis
Word-wi
Exemplary operand names
W0
W1
B0
B1
B3
X
0
X
1
X
2
X
31
„My_W_Variable.X0“
„My_DW_Variable.B1“
Examples:

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1500 Controller
ect addressing also in LAD and FBD
Read / FieldWrite Directly in LAD and FBD

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“FieldRead” reads values of an array
1500 Controller
ect addressing also in LAD and FBD
Data type of array

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1500 Controller
ect addressing in LAD and FBD
Datablock.Variable [„Indexvariable“]
Indirect addressing directly in LAD and FBD
Direct read and write access of array values in LAD and FBD
Example:
“Field_Data”.
Numbers[“i”]
i := INT

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1500 Controller
nload in Run
ovative behavior of downloads
nsistent download – all blocks affected by
changes will be downloaded to PLC
actual values exist after downloading
anges of comments, start values, tag
mes
eely selectable tags of the DB-values, that
saved in retentive memory
DB values aren’t initialized anymore after Download in RUN unless there
were significant changes

Indus
ATIC S7-1500
vated Download behavior
Name
Variable1
Variable3
Variable4
Activation of
Download
without
reinitialization
Down-
load to
PLC
Name
Variable1
Variable2
Value
3.4
451
Variable3 23
Variable5
Block
in Project
Name
Variable1
Variable2
Variable3
Down-
load to
PLC
Block
in Project
Name
Variable1
Variable3
Variable4
Variable5
ock with memory
erve for download
out re-initialization
Reserve occupies
more memory
Actual valu
the block ar
Variable2
Variable2
Block
in PLC
Block
in PLC
Download without re-initialization keeps the actual values (only for optimized FBs/DBs)
Anpassen der Variablen
im Rahmen des Reserve-
bereichs (keine UDTs)
New tags can be added
within the reserve
memory

Indus
cording of up to 16 different tags in separate PLC memory area
utside of work, load or retentive memory)
pport of four independent trace-jobs at the same time
clic acquisition (real-time), not to lose any values
ultiplex trigger conditions to filter for desired events
e recording occurs independently of Engineering System on the
C, to simplify the search of sporadic problems
portable measurements for documentation and further processing
data by user (csv and ttrec file)
troller innovations
Program- and application diagnostics at real-time for recognizing even sporadic prob

Indus
Innovations:
dardization of Startup behavior of the PLCs
dardization of different startup behaviors of S7-200 / 300 / 400 with S7-1200 / S7-1500
erent startup behavior (depends on the PLC)
restart from S5
•Stop
•Term
•Run
7-200
trol modes:
fore power off)
+
S7-200 / S7-300 / S7-400
S7-300
S7-400
S7-1200 / 1500
 Same behavior for every PLC (adjustable)
 Hot restart from S5 is cut < 1% used in ch
customer projec
Safety aspect a
Advantages for the customer:
 Safe mode after power on
 identical startup behavior of each PLC type
 no re-initialization in the user program neces

Indus
troller Innovations:
anization blocks for S7-1200 / S7-1500
cyclic
startup
BS
Interrupt
-
Bearbeitung
Hardware
Process
Diagnostics
Cyclic
interrupt
OB1
FB
Instanz
OB
100
OB
20x
OB
20x
OB
82
FC
FC
FC
than one Startup, cyclic interrupt- and process alarm OBs are possible
Global
FC Global
FB
Instanz
FC
FC

Indus
1500 Controller
1500 Organization Blocks
OBs
 Free assignment of OB types to OB numbers.
 20 OBs each for
 Time-of-day interrupts
 Time-delay interrupts
 Cyclic interrupts
 50 Process interrupts
 100 cyclic OBs and 100 startup OBs possible
so that library elements including OBs can be created

Indus
rity of Organization Blocks of the S7-1500
 Up to 100 cyclic OBs (OB1 can be spitted)
 Up to 100 Startup OBs (OB 100 can be spitted)
 20 x clock alarm
 20 x time delay alarm
 20 x cyclic interrupt alarm
 50 x process alarm
 4 x OB 6x (isochronous alarm)
 1 x IPO OB (isochronous alarm)
 1 x Servo OB (isochronous alarm)
 1 x OB 82 (Diagnosis, error handling)
 ...
 Each OB has a priority
High (27) – Low (1)
 OBs are interrupted by OBs
with a higher priority
 If several OBs have the same priority
then they are executed in the
configured sequence
Bs / Task OB Priorities
NEW
NEU

Indus
ble Handling of Organization Blocks for S7-1200 / S7-1500
FB
Local
FC
FB
Local
FC
Main_1
OB1
FB
Local
FC
User Program Code
OBs are called in numerical order (1. release)
Modularization of the program code
Ready-to-use groups (with OBs, FBs, FCs) for the lib
Main_y
OB200
Main_x
OB300
Cyclic OBs and Startup – OBs
Saving Time during Engineering:
Copy and Paste of program parts e.g. from the library is easier

Indus
e.g. rising edge I
0.0
e.g. falling
edge I 6.1
ble Handling of Organization Blocks for S7-1200 / S7-1500
Hardware
interrupt
OB40
Hardware
interrupt_1
OB41
Called when a specific event trigger
the inputs (e.g. falling/rising signal)
Fast and selective reaction
Process alarms
Saving Time during Engineering:
flexible handling of alarms – alarm analyzing in the program code is not longer necessar

Indus
ATIC S7-1500 Programming
rity of Organization Blocks for the S7-1500
error interrupt
80 (Prio 22),
. cyclic time
exceeded
Cyclic interrupt,
e.g. OB30
(Prio 11)
e.g. every minute
Cyclic
OB
is executed
endless
.....
ocess alarm
OB 40
(Prio 16)
...... until there is an
interrupt by
another OB
Priority 1
free definition of the OB
priority possible
priority possible
priority possible
Communication with p
=> It’s possible to use
defined OB with a high
than the communicatio
The priority of Organization blocks could be defined by the user

Indus
Innovations:
erministic behavior – adjustable PLC controller behavior
O
B35 B35 OB35 Prio 12
Prio 26
peration cyclic interrupt alarm – communication S7-300
longer OB35
ommunication Communication
Communication
jitter
Handling of the cyclic interrupt alarm is not
possible without a jitter because
communication has a higher priority
B35 OB35
Prio 15
Prio 16
peration cyclic interrupt alarm – communication S7-1500
OB35
Communication Communication Communication
No jitter
Handling of the cyclic interrupt alarm is
possible without a jitter because the cyclic
interrupt alarm could have a higher priority
than the communication
Advantages for the customer:
 adjustable PLC behavior, independ
from communication
 higher accuracy in the application a
in smaller PLCs

Indus
Innovations:
ustness of the PLC – detailed error detection is possible
omer advantage: PLC stays in RUN, detailed error detection is possible
C stays in “RUN” if an error occurs
S7-200
C turns always to STOP if there is no error OB
8x) in the user program
mple wire break:
PLC will start the OB 82 in the user program => no
82 -> PLC turns to STOP
Every user had to program the error OBs (at least
empty error OB had to be inserted)
S7-300 / S7-400
S7-1200 / 1500
 PLC stays in “RUN“
no error OBs (OB 8x)
has to be inserted
 Display of error messages
via the integrated system diagnosis, e.g. wire brea
 Active RUN -> STOP-transition is possible if an er
occurs (inserting of error OBs with a STOP instruc
 A local error
reaction is
possible
< 2% of the ch
programs used
detection in the
OBs

Indus
e.g. IO access error:
 without OB122: PLC stays in RUN, entry to diagnostic buffer
 with : PLC stays in RUN, entry to diagnostic buffer, call of OB12
OB122
r Reactions – detailed Error Handling is possible
e.g. programming error:
 without OB121: PLC turns to STOP, entry to diagnostic buffer
 with : PLC stays in RUN, entry to diagnostic buffer, call of OB12
OB121
FC
rror in
block
S7-1500
Non mission critical errors cause no PLC-STOP
Mission critical errors cause PLC-STOP (without error-OBs)

Indus
ATIC S7-1500
mized Access via data storage in optimized blocks
Upper Performance via optimized access of data
Standard
DB
REAL_1
BYTE_1
X_2
X_1
WORD_1
0
1
2
3
4
5
6
7
8
9
Optimized
DB
REAL_1
WORD_1
X_1
BYTE_1
X_2
0
1
2
3
4
5
6
7
8
9
Reserve
Each bit
one byte
=> No ma
necessar
Storage
tags “op
access”:
only one
4 bytes ->
value is r
one comp
access
ccess
ting
ess:
d
e
yte
each
ss

Indus
Optimized
DB
Reserve
Standard
DB
ATIC S7-1500
imized Access via Consistency-Check
Upper Performance via Compile and Consistency-Check with TIA Portal
x7p_get_native_pointer_imm_u8_func:
.frame $sp,112,$31 # vars= 48, regs= 2/0, args= 56,
gp= 0
.mask 0xc0000000,-4
.fmask 0x00000000,0
.set noreorder
.set nomacro
.LBB11754:
.loc 1 13809 0
lw $2,12($20)
li $3,16711680 # 0xff0000
ori $3,$3,0xffff
and $9,$2,$3
.LVL5133:
.loc 1 13807 0
lw $2,4($20)
.loc 1 13808 0
lw $3,8($20)
.LBE11754:
.loc 1 13796 0
addiu $sp,$sp,-112
.LCFI871:
.LBB11815:
.loc 1 13809 0
srl $4,$9,23
.LBE11815:
.loc 1 13796 0
sw $31,108($sp)
.LCFI872:
sw $fp,104($sp)
.LCFI873:
.LBB11816:
.loc 1 13806 0
move $8,$20
.loc 1 13807 0
sw $2,96($sp)
.loc 1 13809 0
beq $4,$0,.L9924
sw $3,92($sp)
li $2,-16777216 # 0xffffffffff000000
or $9,$9,$2
.L9924:
.loc 1 13815 0
lw $2,0($8)
.loc 1 13813 0
move $5,$19
.loc 1 13815 0
ext $2,$2,26,1
beq $2,$0,.L9925
addiu $20,$8,16
andi $2,$16,0x00ff
beq $2,$0,.L10006
lw $31,108($sp)
.L9925:
.loc 1 13817 0
lui $4,%hi(g_frame)
lw $10,%lo(g_frame)($4)
.loc 1 13813 0
lw $4,92($sp)
.loc 1 13817 0
lw $2,0($8)
.loc 1 13813 0
seh $3,$4
.loc 1 13817 0
lw $4,64($10)
.LVL5134:
and $2,$2,$4
bne $2,$0,.L9927
addu $fp,$5,$3
.loc 1 13822 0
lw $5,96($sp)
sltu $2,$5,6
bne $2,$0,.L9995
lui $3,%hi(.L9934)
.L9928:
.loc 1 13840 0
lw $2,96($sp)
lui $4,%hi(.LC0)
li $5,327680 # 0x50000
lui $7,%hi(.LC1)
andi $8,$2,0xffff
addiu $4,$4,%lo(.LC0)
ori $5,$5,0x2
li $6,13840 # 0x3610
..LVL5135:
.L9991:
.loc 1 13895 0
li $2,40 # 0x28
sw $2,16($sp)
li $2,3073 #0xc01
li $3,16410 # 0x401a
sw $2,24($sp)
lui $2,%hi(sys_FatalError)
sw $3,20($sp)
sw $8,44($sp)
sw $0,28($sp)
sw $0,32
addiu $2,$2,%lo(sys_FatalError)
jalr $2
sw $0,52($sp)
.LVL5136:
.L9988:
.LBE11816:
.loc 1 13977 0
lw $31,108($sp)
.L10006:
lw $fp,104($sp)
.LVL5137:
j $31
addiu $sp,$sp,112
.LVL5138:
.L9927:
.LBB11817:
.loc 1 13846 0
lw $3,4($fp)
li $2,14 # 0xe
beq $3,$2,.L9996
sw $3,88($sp)
.loc 1 13871 0
andi $4,$9,0x7
bne $4,$0,.L10007
lw $3,88($sp)
lbu $2,3($fp)
bne $2,$0,.L10008
addiu $2,$3,-4
lw $2,12($fp)
sra $5,$9,3
addiu $3,$5,1
sltu $2,$2,$3
bne $2,$0,.L9936
lw $3,88($sp)
.loc 1 13877 0
lw $4,96($sp)
sltu $2,$4,6
bne $2,$0,.L9997
lui $3,%hi(.L9943)
.L9937:
.loc 1 13895 0
lw $5,96($sp)
lui $4,%hi(.LC0)
lui $7,%hi(.LC1)
andi $8,$5,0xffff
li $5,327680 # 0x50000
ori $5,$5,0x2
j .L9991
li $6,13895 # 0x3647
.L9936:
.L10007:
.loc 1 13901 0
addiu $2,$3,-4
.L10008:
sltu $2,$2,2
bne $2,$0,.L9998
lw $2,96($sp)
.LBB11755:
.loc 1 13928 0
lw $5,36($fp)
.loc 1 13930 0
lw $2,24($fp)
.LVL5139:
beq $2,$0,.L9999
sw $5,76($sp)
.loc 1 13934 0
lw $2,76($sp)
bne $2,$0,.L9945
nop
.LVL5140:
lbu $2,3($fp)
addu $2,$4,$2
beq $2,$0,.L10000
sra $2,$9,3
.LVL5141:
.L9945:
.loc 1 13939 0
bne $4,$0,.L10009
li $2,8 # 0x8
lbu $2,3($fp)
bne $2,$0,.L9946
li $2,8 # 0x8
.L9947:
.loc 1 13947 0
lw $3,20($fp)
.LBB11758:
.LBB11761:
.LBB11765:
.loc 3 1767 0
lhu $2,36($10)
.LBE11765:
.LBE11761:
.LBE11758:
.loc 1 13947 0
lw $fp,8($fp)
.LVL5142:
.LBB11757:
.LBB11760:
.LBB11764:
.loc 3 1767 0
beq $2,$0,.L10001
sw $3,72($sp)
.LVL5143:
.L9948:
.LBE11764:
.LBE11760:
.LBE11757:
.loc 1 13948 0
lui $2,%hi(_Z31ec_vm_exception_throw_or_ignore
P21x7p_virtual_machine_s11x7p_error_e13x7p_esource
_e)
move $4,$23
li $5,32 # 0x20
addiu $2,$2,%lo(_
Z31ec_vm_exception_throw_or_ignoreP21x7p_virt
ual_machine_s11x7p_error_e13x7p_esource_e)
jalr $2
li $6,2 # 0x2
.LVL5144:
.loc 1 13951 0
lw $4,96($sp)
sltu $3,$4,6
bne $3,$0,.L10002
lui $3,%hi(.L9985)
..L9979:
.loc 1 13969 0
lw $5,96($sp)
lui $4,%hi(.LC0)
lui $7,%hi(.LC1)
andi $8,$5,0xffff
li $5,327680 # 0x50000
ori $5,$5,0x2
j .L9991
li $6,13969 # 0x3691
.LVL5145:
.L9995:
.LBE11755:
.loc 1 13822 0
sll $2,$5,2
addiu $3,$3,%lo(.L9934)
addu $3,$3,$2
lw $4,0($3)
j $4
nop
code:
with
with
um of
er
ion)
lbu $17, offset($21)
Compiler
code:
linear com
code for a
consisten
optimized
access

Indus
ATIC S7-1500
sibilities of optimized access with STL
Upper performance with symbolic access
Usage of Slice access
Usage of indexed field access
L "Data".Setpoint
OPN "Data"
L %DBW0
besser:
A "Data".Status.x0
OPN "Data"
U %DBX2.0
besser:
L "Data".my_array[#index]
OPN "Data"
L #index
SLD 3
LAR1
L DBW [ AR1 , P#10.0 ]
besser:
Possible w
optimized DBs
ngle
ructions
Upper Performance in the program language STL via symbolic Access

Indus
ATIC S7-1500
mized access and increase of performance using “ENO deactivated”
Following instructions are
executed dependent of the
instruction’s result
Following instructions are always
executed
Advantage: faster execution
cause of fewer checks
1
More than one branch can
be defined per network:
seful distribution possible

Indus
ATIC S7-1500
rview of Highlights
y
ommissioning
gh-speed diagnosis
Portfolio
Performance
are
32 modules / row
guration
memory via SIMATIC Memory Card System diagnostics, alarm function
Fully-integrated system diagnostics
One ALARM FB
Uniform display of PLC & HMI
unications
Ms
ated web server

Indus
ATIC S7-1500
ATIC system diagnostics
nnovation in system diagnostics
System diagnostics possible with PLC at STOP,
no problematical synchronization required
Uniform display concept
(representation of statuses): TIA Portal / HMI / Web server / display
Diagnostics viewers are uniformly available on the CE Panels of the Comfort line
Automatic updating of the diagnostics viewers via the PLC
Identical display of all messages in
STEP7, HMI, S7-1500 Web server and S7-1500 display

Indus
ATIC S7-1500
ATIC system diagnostics
Diagnosis
service
HWKONFIG
S7-1500
TIA Portal
HMI device
PLC
WEB
Server
PLC
Display
Identical display of all messages in

Indus
light - Performance
Simple acquisition of process values and system status
ted Web Server
cess to system-, process messages as well as identification data
stem diagnostics of all projected modules, centralized &
centralized
mmunication diagnostics of parameters, statistics, connection
atus
cess to process data by using tag tables and freely definable tag
s
er defined web pages in the PLC
ves & Recipes
cess by using web server via filebrowser for bidirectional data
mmunication in .csv format
ility to record user definable tags

Indus
cording of up to 16 different tags in separate PLC memory area
utside of work, load or retentive memory)
pport of four independent trace-jobs at the same time
clic acquisition (real-time), not to lose any values
ultiplex trigger conditions to filter for desired events
e recording occurs independently of Engineering System on the
C, to simplify the search of sporadic problems
portable measurements for documentation and further processing
data by user (csv and ttrec file)
light – Integrated technology
Program- and application diagnostics at real-time for recognizing even sporadic prob

Indus
MATIC S7-1500
alarms
ser alarms
1 interrupt block (Program_Alarm) for all applications
 Reduction in block variety/complexity
(ALARM_S, ALARM_8, ... )
Program_Alarm: up to 10 associated values (also strings)
nterrupt numbers need not be matched manually
f program (section) is copied into further PLCs
Direct configuration of the interrupts in the program
Identical display of all user alarms in

Indus
User program
ATIC S7-1500
sibilities of diagnostics
…
RDREC
…
Display
HMI-
alarm system
Web server SFB „RDREC“
asynchrony alarms
system diagnostics program
1 1 1 1 1 1 1 0
QI
Synchrony Alarms
User program
…
U QI
SPB OK
…
analyze QI in
the program code
Program
Diagnostic Alarm
read value is
not valid

Indus
sibilities of Analyzing the Diagnostic information
em Diagnostic and Quality Information
Sequence Synchrony Alarms Asynchrony A
IO-module realizes an error;
e.g. wire break at channel 0
Channel status and module
status LEDs are activated
1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 0
QI
QI
Diagnostic
information e.g. wire
break is created in
the IO-module
2
1 1 1 1 1 1 1 0
QI
IO-Data
IO-data and QI are sent;
a diagnostic event is activated,
module status LEDs are activated
e.g. in the PLC/ IM
3a
IO-data and QI arrive synchrony in
the PLC, the user can analyze the
information via program code
(simple binary instructions)
…
U QI
SPB OK
BEA
OK: …
Description
3b
CALL RDREC, RDREC_DB
Variant
REQ:=
ID:=
INDEX:=
MLEN:=
VALID:=
BUSY:=
ERROR:=
STATUS:=
LEN:=
RECORD:=
Diagnostic information arrive
asynchrony in the PLC, the user
can analyze the information via
RDREC (OB82 or per polling)

Indus
ATIC S7-1500
tionship between System diagnostics and Quality Information (QI)
 In the user program there are
no additional addresses used
 no red LEDs on the PLC
 no Diagnostic alarm
additional addresses used
 no red LEDs on the PLC
 no Diagnostic alarm
no additional addresses used
 Channel status and module status
LEDs for diagnostic information
 Diagnostic alarms
additional addresses used
 Channel status and module sta
LEDs for diagnostic informatio
 Diagnostic alarms
The user has the possibility to react individually to diagnostic alarms

Indus
ATIC S7-1500
rview of Highlights
y
ommissioning
gh-speed diagnosis
Portfolio
Performance
are
32 modules / row
guration
Plug and Play
Read out actual configuration
Complete project upload to empty PG
System diagnostics, alarm function
One ALARM FB
unications
Ms
ated web server

Indus
& Play
uick and errorless detection of hardware via upload
uring project upload of hardware and software,
mbolic addresses and comments will also be loaded
odule expansion and upload in RUN possible
ATIC S7-1500
neering with TIA Portal
Efficient commissioning and service by innovative upload-/download behavior

Indus
ATIC S7-1500
rview of Highlights
y
ommissioning
gh-speed diagnosis
Portfolio
Performance
are
32 modules / row
guration
Plug and Play
Datalog (archives) and recipes
On SIMATIC Memory Card in csv format
Access via web server
One ALARM FB
unications
Ms
ated web server

Indus
1500 Controller Innovations
alog and Recipes
DataLog (Archive)
 Cyclic & event driven storage of variables incl. STRING variables
 e.g. storage of production data, error information, …
 Files are saved as *.csv file on memory card
 Archive download from PLC via web server
Recipes
 Reading and writing of recipes in *.csv format from memory card
 e.g. machine configuration, initial values, production dependent configuration data
 Files are saved as *.csv file on memory card
 Archive download and upload from PLC via web server

Indus
ATIC S7-1500
rview of Highlights
y
ommissioning
gh-speed diagnosis
Portfolio
Performance
are
32 modules / row
guration
Plug and Play
Compatibility
Within the complete product line
Simple migration 300/400->1500
One ALARM FB
unications
Ms
ated web server

Indus
mpatibility
vestment protection of existing Know-How due to
usability of current programs between all S7-1500
LCs
gration tool for the switchover from S7-300/S7-400 to
e S7-1500 PLCs
opy & Paste from S7-1200 programs to the S7-1500
LCs
ame program structure for S7-1200 and S7-1500
ATIC S7-1500
neering with TIA Portal
Investment protection while switchover to S7-1500

Indus
ATIC S7-1500
ess from HMI to the S7-1500
MI Panel / SCADA*
S7-1500
Fast data exchange via optimized communication service
Access to absolute addressed tags
Access from SIMATIC HMI Panels or SIEMENS SCADA-Systems* to the S7-1500
Access to symbolic addressed tags
Access to new (64-bit)-data types
Automatic data consistency via central data management
Diagnostic information without additional effort (Diagnostic viewer)
Higher access protection for tags (only “visible” and “accessible“
tags are available for the HMI)
Integration in protection level “complete lock down” with
digital signature of the communication data between HMI and PLC
*
WinCC V12: yes
WinCC V7: with Wi

Indus
ATIC S7-1500
ess from HMI to the S7-1500
Fremd-HMI
S7-1500
Data exchange via S7 protocol (write/read)
Access to absolute addressed tags
Access of non-SIEMENS HMI-Devices to the S7-1500 via S7-protocol
Automatic data consistency via central data management
Access to symbolic addressed tags
Integration in protection level “complete lock down” with
digital signature of the communication data between HMI and PLC
Fast data exchange via optimized communication service
Diagnostic information without additional effort (Diagnostic viewer)
Access to new (64-bit) data types
Higher access protection for tags (only “visible” and “accessible“
tags are available for the HMI)

Indus
ATIC S7-1500
rview of Highlights
y
ommissioning
gh-speed diagnosis
ology
ard motion (via PN IRT)
for all variables
PID control functions
Portfolio
Performance
are
32 modules / row
guration
Plug and Play
Compatibility
One ALARM FB
unications
Ms
ated web server

Indus
PORTAL V12
gration of Drives
n control functions
exible connection of drives by PROFINET, PROFIBUS or
alog interfaces
asy programming of the movements with PLCopen motion
ocks
nified configuration / parameterization for PLC / HMI / drives
uitive diagnostic- and commissioning tools (Control Panel,
ace)
asy fault detection by automatic alarm signals to the
gineering system and to the HMI
Easy scalability by integrating the same motion control functions in all PLCs

Indus
ATIC S7-1500
grated Technology
n Control Functionality
is control panel for graphical commissioning of the drive
sic check of each functionality of the drive
 Jog mode,
 Positioning,
 Set of the drive speed set point,
 Reference mode, etc.
ning functionality for system based optimization of the positioning
ntrol
Easy and fast commissioning functionalities in each Controller

Indus
ated PID control
r a wide range of closed loop control applications
ed as a controller with continuous or discrete output or as a step
ntroller for valves
sy commissioning by means of automatic parameterization
egrated protection of human and machine
Compact / PID 3-Step
ntinuous PID controller with analog or discrete (PWM) output
spectively special designed for step by step controller for integrated
tuators (e.g. valves)
to-Tuning
ATIC S7-1500
grated PID control
Cost savings through integrated PID control with high quality auto-tuning

Indus
ATIC S7-1500
grated Technology: closed loop control
ated Trace
Tuning
ess and
s of the
ning
Start/Stopp
Controller
Online infor

Indus
ATIC S7-1500
ble PID Controller
PID Compact Continuous controller
Analog and pulse width modulated outputs possib
PID 3-Step Specialized step controller
Usable for integrating actuators (e.g. valves)
Error behavior
Improved features in V2.0:
Startup behavior Trace-Functionality
Default values for PID parameter
PID Basic FB41,42,43,58,59
PID Self-Tuner Instruction for self-adjustment of PID parameter
(Integrated into STEP 7 V12)

Indus
ATIC S7-1500
High or low limit of
the process value
is reached
Controller lost its
input, calculation
impossible
Error disapp
Inactive
Controller inactive
Output = 0
Controller ina
Output =
Current value
while error
Controller stays
active
the process value
is reached
Controller lost its
input, calculation
impossible
Error disapp
Inactive
Controller inactive
Output = 0
Controller ina
Output =
Current value
while error Controller stays
active
Output =
last valid value
Substitute output
value while error
Output =
Substitute value
the process value
is reached
Controller lost its
input, calculation
impossible
Error disapp
Inactive
Controller inactive
Output = 0
Controller ina
Output =
Current value
active
Substitute output
value while error
the process value
is reached
Controller lost its
input, calculation
impossible
Error disapp
the process value
is reached
Controller lost its
input, calculation
impossible
Error disapp
Inactive
Controller inactive
Output = 0
Controller ina
Output =
the process value
is reached
Controller lost its
input, calculation
impossible
Error disapp
Inactive
Controller inactive
Output = 0
Controller ina
Output =
Current value
active
Output =
last valid value Controller sw
back autom
mode automa
Substitute output
value while error
Output =
Substitute value
Mode = automatic
Less inactive states

Improved Error-Reaction

Indus
ATIC S7-1500
Default values for PID parameter
Due to the retain values, changing
the offline PID parameters and down
doesn‘t necessarily change actual va
PID Parameters are
retain values
Setting the start
values of the PID
parameters
Startup behavior
ose the operating
e after PLC restart
Controller works w/o tuning

Automatic mode after restart

Indus
ATIC S7-1500
fline project
Load memory RAM
Start values
„TO PID_Compact“
S7-1500
Actual values
„TO PID_Compact“
PID_Compact“
Initialization
mon
modify va
Watch values
Start tuning
Change start values
Start values
STOP
RUN

Indus
ATIC S7-1500
rview of Highlights
y
ommissioning
gh-speed diagnosis
ology
ard motion (via PN IRT)
for all variables
PID control functions
Portfolio
Performance
are
32 modules / row
guration
Plug and Play
Compatibility
One ALARM FB
unications
Ms
ated web server
Security Integrated
Know How / Copy Protection
Authentication
Manipulation protection
Security
Integrated

Indus
r Know-How Protection
ssword protection against unauthorized opening of the program
ocks with STEP 7 and so protecting against unauthorized copying
e.g. developed algorithms
ssword protection against unauthorized evaluation of the program
ocks with external programs
 from the STEP 7 project
 from the data of the memory card
 from program libraries
ATIC S7-1500
urity Integrated
Protection of intellectual property and effective investment

Indus
r Copy Protection
nding of single blocks to the serial number of the memory card
PLC
otection against unauthorized copying of program blocks with
EP 7
otection against unauthorized duplicating the project saved on the
emory card
ATIC S7-1500
urity Integrated
Protection against unauthorized reproduction of executable programs

Indus
r Access Protection (Authentication)
w degree of Protection Level 4 for PLC, complete lockdown (also
MI connections need password) *
nfigurable levels of authorization (1-3 with own password)
r accessing over PLC and Communication Module interfaces
eneral blocking of project parameter changes via the built-in display
ded access protection
a Security CP1543-1 through integrated firewall and VPN (SP1)
ATIC S7-1500
urity Integrated
ble in connection with SIMATIC HMI Panels
Extensive protection against unauthorized project changes

Indus
ATIC S7-1500
urity Integrated
er Protection of Manipulation
proved Protection against manipulated communication of
ntroller access through digital checksums
otection against network attacks such as intrude of faked /
corded network communication (Replay attacks)
ecure password transfer at authentication
etection of manipulated firmware updates through digital
ngatures
Protection of communication against unauthorized manipulation for high plant availab

Juan Pablo Palacios
Product Manager
I IA AS Ecuador
nk you for your attention!

Technical_Slides_S7-1500_en - Presentación.pdf

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