2. SEMINAR
ON
Past, current and potential utilization of intelligent
packaging system for meat and muscle-based product.
Sam Higginbottom University of Agriculture Technology & Sciences
WARNER COLLEGE OF DAIRY TECHNOLOGY
Advisor: Submitted by:
Er. Thejus Jacob Veer Pal
Assistant Professor 16MSFT015
WCDT, SHUATS M.Sc Food Technology
3. INTRODUCTION
• Due to increased demands for greater stringency in
relation to hygiene and safety issues associated with
fresh and processed meat products.
• Packaging is the technique of using the most
appropriate containers and components to protect, carry,
identify and trade any product.
4. • The efficient containment preservation and protection of
a meat product and all necessary information required
during packing, transport, storage, sale and use, along
with the provision of convince, taking into consideration
all legal and environmental issues.
Meat Packaging
5. Importance of Meat Packaging at Retail Level
• Customer choice of a muscle-based
product is dependent upon many
factors appearance most important.
• Important meat/pack quality attributes.
• Meat colour
• Shelf-life stability
• Drip/Moisture loss
• Sensory attributes
• Odour grain/loss
• Pack integrity
• Pack- appearance
• Labeling( Dates, additives, product
support information)
• Convenience
6. Packaging function (First level packaging)
Technical function prevent/allows:
•Free movement of gasses
•Entry or exit of moisture
•Product illumination
•Prevent contamination
Sales function provides:
•Information
•Convenience
7. Commercial Meat Packaging Formats
Boxed
Overwarp
Vacuum
•Common process
•Heat-shrink
•Thermoforming vacuum process
•Skin Vacuum packaging
Modified atmospheres (MAP)
•Retail and bulk gas flushing
8. Problems Associated with Meat Packaging
(First level packaging)
Exposure to oxygen:
Moisture loss
• Systems generally not hermetic.
• Meat product export to varying level of
oxygen.
•Fresh muscle foods lose moisture
in the form of drip loss.
•Drip-loss in packs can reduce
product shelf life.
9. Moisture Control
• Moisture absorbent pads and trays with
application for meat and poultry
• Lowering of water activity to suppress
microbial growth.
• Systems consist of super-absorbent
polymers located between two other
plastic layers.
10. Advantages of moisture control
• Enhanced product appearance and freshness- Shelf
life extension
• Removes and retains spoilage bacteria.
• Reduce costly rewraps and product downgrades.
• Reduces product and packaging waste.
• Pads protect product display cases.
11. Introduction to Intelligent Packaging
Packaging systems which monitor the condition of
packaged foods to give information about the
quality of the packaged food during transport and
storage.
Intelligent packaging in some way senses properties of
the food it enclose or the environment in which it is kept
and which is able to inform the manufacturer, retailer
and consumer of the state of these properties.
Limited commercial application to date.
13. Indicators
Substance that indicate the presence, absence, or
concentration of another substances or the degree of
reaction between two or more substances by means of a
characteristics change, especially with respect to colour.
Integrity (leak) indicators
• Visual oxygen indicators: use in low oxygen pack.
• Number of patents (redox dyes): MAP mince steaks, mince pizzas
14. Disadvantages
• High sensitivity to residual oxygen in MAP.
• Reversibility- undesirable where oxygen is consumed
during bacterial growth
Freshness indicators
• Provide direct product quality information resulting
from microbial growth or chemical changes within a
meat product.
• Potential Metabolites: Organic acids, ethanol, biogenic
amines, CO2, H2S, Microbes
Disadvantages
• Based in broad-spectrum colour changes.
• Target metabolites do not necessarily indicate poor quality
15. Sensors
Device is used to detect, locate or quantify energy
or matter, giving a signal for the detection of a
physical or chemical property to which the device
responds.
Gas sensors
Non-invasive technique for gas analysis through
translucent materials fluorescent or
phosphorescent in a polymer matrix.
Oxygen sensors
Platinum-based oxygen sensors as quality control
instruments for meat products.
17. Intelligent Packaging-The future
These packaging technologies anticipated to grow significantly over
the next 10 years.
• Consumers demands for meat and other food products
which are premium quality and which provide adequate
shelf-life, safety, convenience and information.
• Reduction in packaging material costs formats grow in
popularity/sales volume, and as newer and cheaper
formats emerge through research and development.
• Greater demands by retailing outlets for extended
product shelf-life.
• Concern regarding product authentically and bio-
terrorism.
• Growing efforts to reduce unnecessary product/package
wastes.
18. References
Abad E, Zampolli S, Marco S (2007) Flexible tag microlab
development: gas sensors integration in RFID flexible tags for food logistic.
Sensors Actuators B Chem 127.
Abdallah S, Al-Shatti L, Alhajraf A, Al-Hammad N, Al-Awadi B
(2013) The detection of foodborne bacteria on beef: the application of the
electronic nose. SpringerPlus 2
Blixt Y, Borch E (1999) Using an electronic nose for determining the
spoilage of vacuum-packaged beef. Int J Food Microbiol 46(2):123–134
Engines B (2002) Chemical Sensors and Biosensors. Analytical
Techniques in the Sciences (AnTs)*, Wiley
Garc´ıa-gonz´alez DL, Tena N, Aparicio-ruiz R, Aparicio R (2014)
Talanta Sensor responses to fat food aroma : a comprehensive study of dry-
cured ham typicality. Talanta 120: 342–348
Hamada-Sato N, Usui K, Kobayashi T, Imada C, Watanabe E (2005)
Quality assurance of raw fish based on haccp concept. Food Control 16(4)
Kong BH, Ma LZ (2003) Meat science and technology. Chinese Light
Industry Press, Beijing, China, pp 97–99