1. # OF STEPS STEPS DESCRIPTION
TIME
(SEC)
DISTANCE(
FT)
IMPORTANCE
1 Material Moved from rack to the cutting machine  300 2 Non- Value
2 Stacked near to the Cutting Machine   600 0 Non- Value
3 Placing to the materila to the machine  600 3 Non- Value
4 Starting , operating and changing the materials  300 0 Non- Value
5 Cutting Operation  120 0 Value
6 Moved to welding section  300 3 Non- Value
7 Placed near to the welding section   600 0 Non- Value
8 Placing the material on to the welding table  600 0 Value
9 Arranging the Material with the help of jigs and fixture  300 0 Value
10 Welding Operation  120 0 Value
11 Checking the corner of the frame  120 0 Non- Value
12 Moved to the df Buffing and polishing seciton  300 3 Non- Value
13 Placing the material on welding section   300 0 Non- Value
14 Placed on to the jigs and fixture  300 0 Value
15 Buffing Operation  120 0 Value
16 Moved to Poishing area  120 5 Non- Value
17 Staced the material for Polishig Operation   600 0 Non- Value
18 Moved to Polishing area  300 3 Non- Value
19 Polising Operation 120 0 Value
20 Moved to Assembly section  300 3 Non- Value
Total Activities 7 6 1 4 4 1.8 22 22
PROCESS CHART-xxxxModel-xxxxx
Prepared by Vivek Jacob John

2. Prepared by Vivek Jacob John

3. Operation
Transport
Inspection
Delay
Storage
Movement=5min
Stacking =10min
starting=5min
Checking=2min
2400
24
25 sec add
Operator Fatigue time=10 min
M/C Set up time=10 min
M/c Cleaning Time=10min
Tools and dies Setting Up=10min
Total Cutting time
Legends
CUTTNG TIME
Prepared by Vivek Jacob John

4. Takt time
# of working days
# of working hrs/day 26 # of working days 26
total working hrs /month 7.5 # of working hrs/day 7.5
total working min 195 total working hrs /month 195
total working sec 11700 total working min 11700
total no of units 702000 total working sec 702000
20000000 total no of units 20000000
28.49002849 28.49002849
Cycle time
Prepared by Vivek Jacob John