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PRESS TOOL OPERATIONS
This document discusses different types of tooling used in manufacturing processes. It categorizes tooling into presses, molds, jigs and fixtures, and gauges. It then provides brief 1-2 sentence descriptions of specific tool types, including blanking, cut-off, parting-off, trimming, piercing, shaving, broaching, honing, side piercing, bending, forming, drawing, curling, bulging, extruding, cold forming, compound, progressive operations, and assembly tools. The document serves to classify and introduce different tooling used in manufacturing.
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PRESS TOOL OPERATIONS
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- 4. MOULDS RAKESH V 4 ahollow container used to give shape to molten or hot liquid material when it cools and hardens
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- 7. BLANKING TOOL COMPONENT ISPRODUCED FROM SINGLE PUNCH IS CALLED BLANKING. RAKESH V 7
- 8. CUT-OFF TOOL CUT OFFOPERATIONS ARETHOSE INWHICH STRIP OF SUITABLEWIDTHIS CUTTO LENGTH IN A SINGLE OPERATION. RAKESH V 8
- 9. PARTINGOFF IT ISSIMILARTO CUT OFF OPERATIONEXCEPTTHE CUT IS IN DOUBLE LINE. THIS IS DONE FOR COMPONENTSWITHTWO STRAIGHT SURFACESANDTWO PROFILED FACES. RAKESH V 9
- 10. TRIMMING TOOL RAKESH V 10 Whencups and shells are drawn from flat sheet metal the edge is left wavy and irregular, due to uneven flow of metal. Shown is flanged shell, as well as the trimmed ring removed from around the ed ge. While a small amount of Material is removed from the side of a component in trimming tool.
- 11. PIERCING TOOL RAKESH V 11 Piercinginvolves cutting of clean holes with a resulting scrap slug. The operation is called die cutting and can also produce flat components where the die, the shaped tool, is pressed into a sheet material employing a shearing action to cut holes. This method can be used to cut parts of different sizes and shapes in sheet metal, leather and many other materials.
- 12. SHAVING TOOL RAKESH V 12 Shavingremoves a small amount of material around the edges of a previously blanked stampings or piercing. A straight, smooth edge is provided and therefore shaving is frequently performed on instrument parts, watch and clock parts and the like. Shaving is accomplished in shaving tools especially designed for the purpose.
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- 16. BENDING TOOL Bending isa manufacturing process that produces aV-shape,U- shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal RAKESH V 16
- 17. FORMING TOOL RAKESH V 17 Formingis the operation of deforming a part in curved profile. Forming tools apply more complex forms to work pieces. The line of bend is curved instead of straight and the metal is subjected to plastic flow or deformation
- 18. DRAWING TOOL RAKESH V 18 Drawingtools transform flat sheets of metal into cups, shells or other drawn shapes by subjecting the material to severe plastic deformation. Shown in fig is a rather deep shell that has been drawn from a flat sheet.
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- 20. BULGING TOOL EXTRACTED FROMPREVIOUS DRAWNED SHELL. RAKESH V 20
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