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intelligent software, pleasant work
www.vayoinfo.com
SMT Expert
Fast placement programming
Business risk of manual placement programming
 The polarity/rotation/offset for each part should
be confirmed for placement program; while it is
inspected by eyes of the engineer/technician one
by one.
 More and more NPI per week due to shorted
product replacement cycle; it could be several,
couples, hundreds placement program to be
prepared, and every PCBA contains hundreds and
thousands components.
One wrong polarity error could
bring business risk of order
cancel, discontinue cooperation
with your Top 1 customer.
Who could commit correctness of
each placement program?
We are all human, not robot.
Manual program approach — nobody could
guarantee the correctness of each placement
program.
Past Yesterday Today
Above issues puzzles most of us. Vayo customer solved this issue.
Ex.: Venture/Compal/Intel/AlphaEMS/…
They may still happen at your side.
Vayo smart programming solution reduce your business risk!
Change from smart placement programming
 Founded on Jan of 2005, headquarter in China/Shanghai;
 Dedicates to intelligent NPI software to accelerate design to manufacturing;
 Fully in-house development, owns copyrights and patents;
 Product installed >20 countries and regions worldwide;
 Strategy partnership with equipment and EDA provider: Keysight/ViTrox/TRI/Fuji/Panasonic/Altium…
>10 years dedication on NPI technology brings up the world-class product.
Company introduction
 Vayo software products installed in >20 countries and regions world wide
(China/USA/Mexico/Japan/Singapore/Malaysia/Thailand/Vietnam/Philippine/Russia/India/Germany/UK/Romania/Spain/Taiwan/…)
Telecom &
network
Computer Consumer
Automotive/
parts
Energy/
Security/Medical
Contract manufacturer Others Partner
Customer reference
Customer Testimonials
“From the selection of Vayo
solution on the year of 2007, we
are able to support these data
source whatever we receives what
kind of data from new customer,
and then quickly complete
placement programming. ”
“ Accelerator allowed us to
reduce a lot the quantity of
mistakes in the projects and the
time required for their
preparation. “
Tony Zhou
CEO, IPC board director
Sergei Fedorov
Product Director
“I was impressed by Vayo NPI
tool, it is really world class
solution in the industry!“
Murad Kurwa
Senior Vice President
Kent Kim
Vice President
“We have been impressed with
the product capabilities, their
communication and commitment
to supporting their products is
truly world class.”
“With VayoPro-Test Expert
solution and great support of
Vayo team, we could accelerate
our product review for DFT
(ICT/Boundary).”
Tong Chang
Production Associate Manager
Mohamad Azlan Ahmad,
GPEO-M PE,
“The accelerator function could
help us a lot on component
placement orientation, we don't
need to do mapping Gerber file
and check placement orientation
one by one any more.”
“Communication is important
for every filed, good conversation
shall bring joyful experience, Vayo
is such company we worked
with!”
CC Cho
Sr. Manufacturing Engineer
David Kim
Test Development Manager
“From years of experience with
DFT and CAD SW's, VayoPro-Test
Expert is the best. It is fast,
accurate and easy to use. Its DFT
report is very comprehensible for
our customers.”
Atar Mittal
General manager
“Vayo tool has been extremely
useful for us in identifying
assembly issues much ahead of
the actual assembly process. This
has drastically reduced holdups in
the production line, increasing our
productivity.”
”by introducing Vayo‘s
intelligent software tool it is now
possible for operators to perform
data conversion requiring little
skill, while reducing the work time
required to a fifth of what it
was.”
Mitsuo Imai
General manager
Eddie Chang
SMT engineer
“Vayo tool is a very intuitive and
user-friendly. You can match parts
and pds visually and new pd can be
created easily. Part Data Editor and
Parts Verification ensure every
location has correct part, size and
orientation.”
CHIA Kar Lin
Head of Innovation Centre
“We started with Vayo at year
2009 and has not been turning
back since then. What differentiate
Vayo from the rest is their
willingness to listen to
customer’s needs with fast
respond.”
Intelligent DFx
analysis
PCB layout Eng.,
process Eng.
NPI Eng.
Fast placement
programming, support
Fuji, Panasonic, ASM,
Juki, Yamaha…
SMT programmer
DFT/Testability,
ICT/FP/AXI/AOI
programming
Testing Eng.
DFM Expert & DRC+
Other NPI sw
SMT Expert/
Accelerator
Test Expert
Document
Expert
Work instruction
document
preparation
Process Eng.,
Industry Eng.
Board troubleshooting,
Gerber conversion,
assembly drawing, NPI
team collaboration
Debug tech,
others…
 Reduce design & mfg cycle: 30%-70%
 Reduce quality defects: 30%+
 Increase reliability: 30%+
 Increase design and mfg efficiency: 40%+
 Reduce design and mfg cost: 20% +
* NPI:New Product Introduction
Core product: Intelligent NPI software for PCBA
SMT Expert
Fast placement programming
Offline programming
Correct rotation/polarity/centroid
Intelligent panelization
Intelligent capture mark
Program output
 Job with PD (Flexa/SiplacePro/DGS/PT200)
 Job without PD (Juki, Yamaha, …)
 Standard XY data
Document generation
Feeder loading list
Assembly drawing
Recipe validation
CAD/Gerber source
Support all CAD type
Intelligent detection
XY data + Gerber
BOM import
Support dynamic format
BOM validation
CAD .Vs. BOM
Program conversion
Fuji <─> Panasonic
Yamaha <─> Siplace
 ……
Intelligent Accelerator
Intelligent assign part data
(Flexa/SiplacePro/DGS/PT200)
Intelligent correct
rotation/polarity/centroid
 Support all existing PCB CAD, intelligent detect file type
No CAD (File name) No CAD (File name)
1 Accel (*.pcb) 14 Mentor (Neutral)
2 Cadence Allegro (*.val, *.cad) 15 DB++ (*.tgz)
3 Cadence Allegro (*.brd) 16 ODBxml (*.xml)
4 Cadence Allegro (*.fil,*.fim) 17 OrCAD (*.min
5 CR3000 (*.BSF, *.CCF, …) 18 ODBGateway (*.odb)
6 CR5000 (*.ftf, *.pcf) 19 PCAD (*.pdf)
7 Docica (*.docica) 20 PowerPCB/PADS (*.asc)
8 Fatf (*.asc) 21 Protel (*.pcb)
9 Gencad (*.cad, *.gen) 22 Protel3/Altium (*.pcbdoc)
10 Gencam (*.gcm) 23 TopCAD (*.txf)
11 HPLink (*.plk) 24 Unidat(*.uni)
12 HP_EGS (*.df) 25 Viscadif (*.paf)
13 IPC356 (*.ipc)
 Fast programming with XY data + Gerber data source
Support CAD/Gerber data source
 Support dynamic BOM content
 Excel, text
 BOM .Vs. CAD Validation
 Mismatch parts quantity
 Duplicate part number
 In BOM not in CAD
 …
 Minimize human interfere errors
 BOM Comparison
 Export Internal BOM
Save >70%
manipulation cycle
Automatic BOM Import & Validation
 Offline correct rotation, polarity & centroid (manually);
 Reduce inline fine-tune cycle, increase machine utilization
Offline correction for placement
 Placement Output: PANASONIC, ASM/SIEMENS, FUJI, YAMAHA, JUKI, SAMSUNG, ...
 Standard XY coordinates data Output (PCB size, mark, parts name, position, angle, PN, shape, …)
Intelligent capture CAD
data, assist PD
generation
• Part body
• Pitch
• Pin element
• Polarity
• …
Machine Program/Recipe Output
 Patent technology allow you to
intelligently assign part data from
existing PD library.
 Intelligently extract data from
CAD, generate new part data
quickly.
(Accelerator approach only support Fuji, Panasonic, ASM)
Efficiency
improvement
Accelerator: Intelligent Part Data Assignment
Angle from
CAD
Mount
Angle
MachineMachine
≠
Design angle ≠ Mount angle
Long programming cycle
Offline fine-tune
Inline fine-tune
Errors remains
Traditional Approach Accelerator Approach
CAD BOM
Mount
Angle
MachineMachine
Angle @Angle @
CADCAD
Angle @Angle @
PD LibPD Lib
Accelerator
Accelerator: Intelligent correct mount center
Output Mount Angle
Direct to Job
 Intelligent correct part mount position
 Automatic convert pin 1
CAD data
Body CenterPin 1
Accelerator: Intelligent correct mount center
Accelerator: NPI Efficiency Improvement
 Huge improvement to SMT/placement programming
 Offline stage: improve >80%,
 Inline stage >50%
Shape
data
Package
data
Rotation
/Polarity
Center
Align
Other (Fid,
panel, …)
Inline
As is Manual Manual Manual Manual Manual Manual
Automatic by
placement
Software
Manual Manual 120 ~ 480 min 40 ~ 180 min
To be
Automatic
(direct input)
Automatic by
placement
Software
Automatic
Manual, but
less cycle
Required
20 ~ 60 min 20 ~ 50 min
Save >80%
cycle
Save >50%
cycle
Cycle time reduction (offline & inline)
Automatic/Intelligent
Programming
Method
Stage Segment to Workflow Overall Cycle Time
1. Data source
manipulation &
input
2. Parameter Preparation
3. Balancing &
Optimization
4. Feeder list
document
5. Inline
fine-tune Offline
Offline
Inline
Stage
Definition
 Visible document for first article inspection
 Easy to config (color, fonts, style)
 Minutes to result, export to PDF format
Assembly Drawing
 Configurable, Comprehensive
 Excel or Ascii format
 Customize to template with difference language
Save >90% document
making cycle, Minutes
to result
Feeder Loading List
Save >70% line
transfer cycle
Fuji, Panasonic,
ASM/Siplace,
Yamaha, …
Fuji, Panasonic,
ASM/Siplace,
Yamaha, …
Machine Program Conversion
Headache:
Program/recipe
error caused by
ECO change or
manual fine-tune
Validation ReportValidation Report
Solution: Compare
CAD, BOM, SMT
program or feeder
list and generate
professional
comparison report.
Advanced Extension: Data Validation
Data
source
support
CAD
Cadence Allegro/OrCAD, Mentor/PowerPCB/Pads,
Altium/Protel, Zuken CR3000/CR5000, ODB++, GenCAD,
FATF …
Gerber Fast programming with XY data + Gerber data source
BOM Powerful parser, support varies dynamic content
Fast
program
ming
Validation Automatic validate the correctness of CAD/BOM
Fiducial Mark Intelligent capture Fiducial mark
Link parts library
Seamless transaction with placement part library
(Flexa/SiplacePro/DGS/PT200), intelligent assign PD (PN
match, shape match, graphic match, manual match),
reuse existing part data, support new PD generation from
the pad in CAD.
Rotation
correction
Intelligent rotation/polarity correction
(Flexa/SiplacePro/DGS/PT200)
Panelization
Intelligent generate panel based on CAD/Gerber, support
manual panelization
Output
With PD Support Flexa/SiplacePro/DGS/PT200 system
Without PD
Support Juki (HLC ), Yamaha (YGOS), Samsung (SSA,
PDW), …
XY data Coordinates, rotation, shape, mark, …
Other
features
Program
conversion
Import Flexa/SiplacePro/DGS/PT200/YGOS, export
Flexa/SiplacePro/DGS/PT200/YGOS/PDW
Document Intelligent generate loading list & assembly drawing
Function & feature
Easy placement programming
with SMT Expert!
Intelligent patented technology,
placement programming revolution!
SMT Expert
 Enhance support to more data source, enhance NPI capability;
 Fast equipment program preparation, save NPI cycle; reduce inline fine-tune cycle
and increase equipment utilization;
 Automatic and simplify the process of program preparation, reduce human errors
and decrease the qualification level of people;
 Increase manufacturing capability, reduce cost.
Business Advantage
Thanks!intelligent software, pleasant work
www.vayoinfo.com

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DFM Process for Electronics Mmanufacturers

  • 1. intelligent software, pleasant work www.vayoinfo.com SMT Expert Fast placement programming
  • 2. Business risk of manual placement programming  The polarity/rotation/offset for each part should be confirmed for placement program; while it is inspected by eyes of the engineer/technician one by one.  More and more NPI per week due to shorted product replacement cycle; it could be several, couples, hundreds placement program to be prepared, and every PCBA contains hundreds and thousands components. One wrong polarity error could bring business risk of order cancel, discontinue cooperation with your Top 1 customer. Who could commit correctness of each placement program? We are all human, not robot. Manual program approach — nobody could guarantee the correctness of each placement program.
  • 3. Past Yesterday Today Above issues puzzles most of us. Vayo customer solved this issue. Ex.: Venture/Compal/Intel/AlphaEMS/… They may still happen at your side. Vayo smart programming solution reduce your business risk! Change from smart placement programming
  • 4.  Founded on Jan of 2005, headquarter in China/Shanghai;  Dedicates to intelligent NPI software to accelerate design to manufacturing;  Fully in-house development, owns copyrights and patents;  Product installed >20 countries and regions worldwide;  Strategy partnership with equipment and EDA provider: Keysight/ViTrox/TRI/Fuji/Panasonic/Altium… >10 years dedication on NPI technology brings up the world-class product. Company introduction
  • 5.  Vayo software products installed in >20 countries and regions world wide (China/USA/Mexico/Japan/Singapore/Malaysia/Thailand/Vietnam/Philippine/Russia/India/Germany/UK/Romania/Spain/Taiwan/…) Telecom & network Computer Consumer Automotive/ parts Energy/ Security/Medical Contract manufacturer Others Partner Customer reference
  • 6. Customer Testimonials “From the selection of Vayo solution on the year of 2007, we are able to support these data source whatever we receives what kind of data from new customer, and then quickly complete placement programming. ” “ Accelerator allowed us to reduce a lot the quantity of mistakes in the projects and the time required for their preparation. “ Tony Zhou CEO, IPC board director Sergei Fedorov Product Director “I was impressed by Vayo NPI tool, it is really world class solution in the industry!“ Murad Kurwa Senior Vice President Kent Kim Vice President “We have been impressed with the product capabilities, their communication and commitment to supporting their products is truly world class.” “With VayoPro-Test Expert solution and great support of Vayo team, we could accelerate our product review for DFT (ICT/Boundary).” Tong Chang Production Associate Manager Mohamad Azlan Ahmad, GPEO-M PE, “The accelerator function could help us a lot on component placement orientation, we don't need to do mapping Gerber file and check placement orientation one by one any more.” “Communication is important for every filed, good conversation shall bring joyful experience, Vayo is such company we worked with!” CC Cho Sr. Manufacturing Engineer David Kim Test Development Manager “From years of experience with DFT and CAD SW's, VayoPro-Test Expert is the best. It is fast, accurate and easy to use. Its DFT report is very comprehensible for our customers.” Atar Mittal General manager “Vayo tool has been extremely useful for us in identifying assembly issues much ahead of the actual assembly process. This has drastically reduced holdups in the production line, increasing our productivity.” ”by introducing Vayo‘s intelligent software tool it is now possible for operators to perform data conversion requiring little skill, while reducing the work time required to a fifth of what it was.” Mitsuo Imai General manager Eddie Chang SMT engineer “Vayo tool is a very intuitive and user-friendly. You can match parts and pds visually and new pd can be created easily. Part Data Editor and Parts Verification ensure every location has correct part, size and orientation.” CHIA Kar Lin Head of Innovation Centre “We started with Vayo at year 2009 and has not been turning back since then. What differentiate Vayo from the rest is their willingness to listen to customer’s needs with fast respond.”
  • 7. Intelligent DFx analysis PCB layout Eng., process Eng. NPI Eng. Fast placement programming, support Fuji, Panasonic, ASM, Juki, Yamaha… SMT programmer DFT/Testability, ICT/FP/AXI/AOI programming Testing Eng. DFM Expert & DRC+ Other NPI sw SMT Expert/ Accelerator Test Expert Document Expert Work instruction document preparation Process Eng., Industry Eng. Board troubleshooting, Gerber conversion, assembly drawing, NPI team collaboration Debug tech, others…  Reduce design & mfg cycle: 30%-70%  Reduce quality defects: 30%+  Increase reliability: 30%+  Increase design and mfg efficiency: 40%+  Reduce design and mfg cost: 20% + * NPI:New Product Introduction Core product: Intelligent NPI software for PCBA
  • 8. SMT Expert Fast placement programming Offline programming Correct rotation/polarity/centroid Intelligent panelization Intelligent capture mark Program output  Job with PD (Flexa/SiplacePro/DGS/PT200)  Job without PD (Juki, Yamaha, …)  Standard XY data Document generation Feeder loading list Assembly drawing Recipe validation CAD/Gerber source Support all CAD type Intelligent detection XY data + Gerber BOM import Support dynamic format BOM validation CAD .Vs. BOM Program conversion Fuji <─> Panasonic Yamaha <─> Siplace  …… Intelligent Accelerator Intelligent assign part data (Flexa/SiplacePro/DGS/PT200) Intelligent correct rotation/polarity/centroid
  • 9.  Support all existing PCB CAD, intelligent detect file type No CAD (File name) No CAD (File name) 1 Accel (*.pcb) 14 Mentor (Neutral) 2 Cadence Allegro (*.val, *.cad) 15 DB++ (*.tgz) 3 Cadence Allegro (*.brd) 16 ODBxml (*.xml) 4 Cadence Allegro (*.fil,*.fim) 17 OrCAD (*.min 5 CR3000 (*.BSF, *.CCF, …) 18 ODBGateway (*.odb) 6 CR5000 (*.ftf, *.pcf) 19 PCAD (*.pdf) 7 Docica (*.docica) 20 PowerPCB/PADS (*.asc) 8 Fatf (*.asc) 21 Protel (*.pcb) 9 Gencad (*.cad, *.gen) 22 Protel3/Altium (*.pcbdoc) 10 Gencam (*.gcm) 23 TopCAD (*.txf) 11 HPLink (*.plk) 24 Unidat(*.uni) 12 HP_EGS (*.df) 25 Viscadif (*.paf) 13 IPC356 (*.ipc)  Fast programming with XY data + Gerber data source Support CAD/Gerber data source
  • 10.  Support dynamic BOM content  Excel, text  BOM .Vs. CAD Validation  Mismatch parts quantity  Duplicate part number  In BOM not in CAD  …  Minimize human interfere errors  BOM Comparison  Export Internal BOM Save >70% manipulation cycle Automatic BOM Import & Validation
  • 11.  Offline correct rotation, polarity & centroid (manually);  Reduce inline fine-tune cycle, increase machine utilization Offline correction for placement
  • 12.  Placement Output: PANASONIC, ASM/SIEMENS, FUJI, YAMAHA, JUKI, SAMSUNG, ...  Standard XY coordinates data Output (PCB size, mark, parts name, position, angle, PN, shape, …) Intelligent capture CAD data, assist PD generation • Part body • Pitch • Pin element • Polarity • … Machine Program/Recipe Output
  • 13.  Patent technology allow you to intelligently assign part data from existing PD library.  Intelligently extract data from CAD, generate new part data quickly. (Accelerator approach only support Fuji, Panasonic, ASM) Efficiency improvement Accelerator: Intelligent Part Data Assignment
  • 14. Angle from CAD Mount Angle MachineMachine ≠ Design angle ≠ Mount angle Long programming cycle Offline fine-tune Inline fine-tune Errors remains Traditional Approach Accelerator Approach CAD BOM Mount Angle MachineMachine Angle @Angle @ CADCAD Angle @Angle @ PD LibPD Lib Accelerator Accelerator: Intelligent correct mount center Output Mount Angle Direct to Job
  • 15.  Intelligent correct part mount position  Automatic convert pin 1 CAD data Body CenterPin 1 Accelerator: Intelligent correct mount center
  • 16. Accelerator: NPI Efficiency Improvement  Huge improvement to SMT/placement programming  Offline stage: improve >80%,  Inline stage >50% Shape data Package data Rotation /Polarity Center Align Other (Fid, panel, …) Inline As is Manual Manual Manual Manual Manual Manual Automatic by placement Software Manual Manual 120 ~ 480 min 40 ~ 180 min To be Automatic (direct input) Automatic by placement Software Automatic Manual, but less cycle Required 20 ~ 60 min 20 ~ 50 min Save >80% cycle Save >50% cycle Cycle time reduction (offline & inline) Automatic/Intelligent Programming Method Stage Segment to Workflow Overall Cycle Time 1. Data source manipulation & input 2. Parameter Preparation 3. Balancing & Optimization 4. Feeder list document 5. Inline fine-tune Offline Offline Inline Stage Definition
  • 17.  Visible document for first article inspection  Easy to config (color, fonts, style)  Minutes to result, export to PDF format Assembly Drawing
  • 18.  Configurable, Comprehensive  Excel or Ascii format  Customize to template with difference language Save >90% document making cycle, Minutes to result Feeder Loading List
  • 19. Save >70% line transfer cycle Fuji, Panasonic, ASM/Siplace, Yamaha, … Fuji, Panasonic, ASM/Siplace, Yamaha, … Machine Program Conversion
  • 20. Headache: Program/recipe error caused by ECO change or manual fine-tune Validation ReportValidation Report Solution: Compare CAD, BOM, SMT program or feeder list and generate professional comparison report. Advanced Extension: Data Validation
  • 21. Data source support CAD Cadence Allegro/OrCAD, Mentor/PowerPCB/Pads, Altium/Protel, Zuken CR3000/CR5000, ODB++, GenCAD, FATF … Gerber Fast programming with XY data + Gerber data source BOM Powerful parser, support varies dynamic content Fast program ming Validation Automatic validate the correctness of CAD/BOM Fiducial Mark Intelligent capture Fiducial mark Link parts library Seamless transaction with placement part library (Flexa/SiplacePro/DGS/PT200), intelligent assign PD (PN match, shape match, graphic match, manual match), reuse existing part data, support new PD generation from the pad in CAD. Rotation correction Intelligent rotation/polarity correction (Flexa/SiplacePro/DGS/PT200) Panelization Intelligent generate panel based on CAD/Gerber, support manual panelization Output With PD Support Flexa/SiplacePro/DGS/PT200 system Without PD Support Juki (HLC ), Yamaha (YGOS), Samsung (SSA, PDW), … XY data Coordinates, rotation, shape, mark, … Other features Program conversion Import Flexa/SiplacePro/DGS/PT200/YGOS, export Flexa/SiplacePro/DGS/PT200/YGOS/PDW Document Intelligent generate loading list & assembly drawing Function & feature Easy placement programming with SMT Expert! Intelligent patented technology, placement programming revolution! SMT Expert
  • 22.  Enhance support to more data source, enhance NPI capability;  Fast equipment program preparation, save NPI cycle; reduce inline fine-tune cycle and increase equipment utilization;  Automatic and simplify the process of program preparation, reduce human errors and decrease the qualification level of people;  Increase manufacturing capability, reduce cost. Business Advantage
  • 23. Thanks!intelligent software, pleasant work www.vayoinfo.com