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2. Business risk of manual placement programming
The polarity/rotation/offset for each part should
be confirmed for placement program; while it is
inspected by eyes of the engineer/technician one
by one.
More and more NPI per week due to shorted
product replacement cycle; it could be several,
couples, hundreds placement program to be
prepared, and every PCBA contains hundreds and
thousands components.
One wrong polarity error could
bring business risk of order
cancel, discontinue cooperation
with your Top 1 customer.
Who could commit correctness of
each placement program?
We are all human, not robot.
Manual program approach — nobody could
guarantee the correctness of each placement
program.
3. Past Yesterday Today
Above issues puzzles most of us. Vayo customer solved this issue.
Ex.: Venture/Compal/Intel/AlphaEMS/…
They may still happen at your side.
Vayo smart programming solution reduce your business risk!
Change from smart placement programming
4. Founded on Jan of 2005, headquarter in China/Shanghai;
Dedicates to intelligent NPI software to accelerate design to manufacturing;
Fully in-house development, owns copyrights and patents;
Product installed >20 countries and regions worldwide;
Strategy partnership with equipment and EDA provider: Keysight/ViTrox/TRI/Fuji/Panasonic/Altium…
>10 years dedication on NPI technology brings up the world-class product.
Company introduction
5. Vayo software products installed in >20 countries and regions world wide
(China/USA/Mexico/Japan/Singapore/Malaysia/Thailand/Vietnam/Philippine/Russia/India/Germany/UK/Romania/Spain/Taiwan/…)
Telecom &
network
Computer Consumer
Automotive/
parts
Energy/
Security/Medical
Contract manufacturer Others Partner
Customer reference
6. Customer Testimonials
“From the selection of Vayo
solution on the year of 2007, we
are able to support these data
source whatever we receives what
kind of data from new customer,
and then quickly complete
placement programming. ”
“ Accelerator allowed us to
reduce a lot the quantity of
mistakes in the projects and the
time required for their
preparation. “
Tony Zhou
CEO, IPC board director
Sergei Fedorov
Product Director
“I was impressed by Vayo NPI
tool, it is really world class
solution in the industry!“
Murad Kurwa
Senior Vice President
Kent Kim
Vice President
“We have been impressed with
the product capabilities, their
communication and commitment
to supporting their products is
truly world class.”
“With VayoPro-Test Expert
solution and great support of
Vayo team, we could accelerate
our product review for DFT
(ICT/Boundary).”
Tong Chang
Production Associate Manager
Mohamad Azlan Ahmad,
GPEO-M PE,
“The accelerator function could
help us a lot on component
placement orientation, we don't
need to do mapping Gerber file
and check placement orientation
one by one any more.”
“Communication is important
for every filed, good conversation
shall bring joyful experience, Vayo
is such company we worked
with!”
CC Cho
Sr. Manufacturing Engineer
David Kim
Test Development Manager
“From years of experience with
DFT and CAD SW's, VayoPro-Test
Expert is the best. It is fast,
accurate and easy to use. Its DFT
report is very comprehensible for
our customers.”
Atar Mittal
General manager
“Vayo tool has been extremely
useful for us in identifying
assembly issues much ahead of
the actual assembly process. This
has drastically reduced holdups in
the production line, increasing our
productivity.”
”by introducing Vayo‘s
intelligent software tool it is now
possible for operators to perform
data conversion requiring little
skill, while reducing the work time
required to a fifth of what it
was.”
Mitsuo Imai
General manager
Eddie Chang
SMT engineer
“Vayo tool is a very intuitive and
user-friendly. You can match parts
and pds visually and new pd can be
created easily. Part Data Editor and
Parts Verification ensure every
location has correct part, size and
orientation.”
CHIA Kar Lin
Head of Innovation Centre
“We started with Vayo at year
2009 and has not been turning
back since then. What differentiate
Vayo from the rest is their
willingness to listen to
customer’s needs with fast
respond.”
7. Intelligent DFx
analysis
PCB layout Eng.,
process Eng.
NPI Eng.
Fast placement
programming, support
Fuji, Panasonic, ASM,
Juki, Yamaha…
SMT programmer
DFT/Testability,
ICT/FP/AXI/AOI
programming
Testing Eng.
DFM Expert & DRC+
Other NPI sw
SMT Expert/
Accelerator
Test Expert
Document
Expert
Work instruction
document
preparation
Process Eng.,
Industry Eng.
Board troubleshooting,
Gerber conversion,
assembly drawing, NPI
team collaboration
Debug tech,
others…
Reduce design & mfg cycle: 30%-70%
Reduce quality defects: 30%+
Increase reliability: 30%+
Increase design and mfg efficiency: 40%+
Reduce design and mfg cost: 20% +
* NPI:New Product Introduction
Core product: Intelligent NPI software for PCBA
8. SMT Expert
Fast placement programming
Offline programming
Correct rotation/polarity/centroid
Intelligent panelization
Intelligent capture mark
Program output
Job with PD (Flexa/SiplacePro/DGS/PT200)
Job without PD (Juki, Yamaha, …)
Standard XY data
Document generation
Feeder loading list
Assembly drawing
Recipe validation
CAD/Gerber source
Support all CAD type
Intelligent detection
XY data + Gerber
BOM import
Support dynamic format
BOM validation
CAD .Vs. BOM
Program conversion
Fuji <─> Panasonic
Yamaha <─> Siplace
……
Intelligent Accelerator
Intelligent assign part data
(Flexa/SiplacePro/DGS/PT200)
Intelligent correct
rotation/polarity/centroid
12. Placement Output: PANASONIC, ASM/SIEMENS, FUJI, YAMAHA, JUKI, SAMSUNG, ...
Standard XY coordinates data Output (PCB size, mark, parts name, position, angle, PN, shape, …)
Intelligent capture CAD
data, assist PD
generation
• Part body
• Pitch
• Pin element
• Polarity
• …
Machine Program/Recipe Output
13. Patent technology allow you to
intelligently assign part data from
existing PD library.
Intelligently extract data from
CAD, generate new part data
quickly.
(Accelerator approach only support Fuji, Panasonic, ASM)
Efficiency
improvement
Accelerator: Intelligent Part Data Assignment
14. Angle from
CAD
Mount
Angle
MachineMachine
≠
Design angle ≠ Mount angle
Long programming cycle
Offline fine-tune
Inline fine-tune
Errors remains
Traditional Approach Accelerator Approach
CAD BOM
Mount
Angle
MachineMachine
Angle @Angle @
CADCAD
Angle @Angle @
PD LibPD Lib
Accelerator
Accelerator: Intelligent correct mount center
Output Mount Angle
Direct to Job
15. Intelligent correct part mount position
Automatic convert pin 1
CAD data
Body CenterPin 1
Accelerator: Intelligent correct mount center
16. Accelerator: NPI Efficiency Improvement
Huge improvement to SMT/placement programming
Offline stage: improve >80%,
Inline stage >50%
Shape
data
Package
data
Rotation
/Polarity
Center
Align
Other (Fid,
panel, …)
Inline
As is Manual Manual Manual Manual Manual Manual
Automatic by
placement
Software
Manual Manual 120 ~ 480 min 40 ~ 180 min
To be
Automatic
(direct input)
Automatic by
placement
Software
Automatic
Manual, but
less cycle
Required
20 ~ 60 min 20 ~ 50 min
Save >80%
cycle
Save >50%
cycle
Cycle time reduction (offline & inline)
Automatic/Intelligent
Programming
Method
Stage Segment to Workflow Overall Cycle Time
1. Data source
manipulation &
input
2. Parameter Preparation
3. Balancing &
Optimization
4. Feeder list
document
5. Inline
fine-tune Offline
Offline
Inline
Stage
Definition
17. Visible document for first article inspection
Easy to config (color, fonts, style)
Minutes to result, export to PDF format
Assembly Drawing
18. Configurable, Comprehensive
Excel or Ascii format
Customize to template with difference language
Save >90% document
making cycle, Minutes
to result
Feeder Loading List
19. Save >70% line
transfer cycle
Fuji, Panasonic,
ASM/Siplace,
Yamaha, …
Fuji, Panasonic,
ASM/Siplace,
Yamaha, …
Machine Program Conversion
20. Headache:
Program/recipe
error caused by
ECO change or
manual fine-tune
Validation ReportValidation Report
Solution: Compare
CAD, BOM, SMT
program or feeder
list and generate
professional
comparison report.
Advanced Extension: Data Validation
21. Data
source
support
CAD
Cadence Allegro/OrCAD, Mentor/PowerPCB/Pads,
Altium/Protel, Zuken CR3000/CR5000, ODB++, GenCAD,
FATF …
Gerber Fast programming with XY data + Gerber data source
BOM Powerful parser, support varies dynamic content
Fast
program
ming
Validation Automatic validate the correctness of CAD/BOM
Fiducial Mark Intelligent capture Fiducial mark
Link parts library
Seamless transaction with placement part library
(Flexa/SiplacePro/DGS/PT200), intelligent assign PD (PN
match, shape match, graphic match, manual match),
reuse existing part data, support new PD generation from
the pad in CAD.
Rotation
correction
Intelligent rotation/polarity correction
(Flexa/SiplacePro/DGS/PT200)
Panelization
Intelligent generate panel based on CAD/Gerber, support
manual panelization
Output
With PD Support Flexa/SiplacePro/DGS/PT200 system
Without PD
Support Juki (HLC ), Yamaha (YGOS), Samsung (SSA,
PDW), …
XY data Coordinates, rotation, shape, mark, …
Other
features
Program
conversion
Import Flexa/SiplacePro/DGS/PT200/YGOS, export
Flexa/SiplacePro/DGS/PT200/YGOS/PDW
Document Intelligent generate loading list & assembly drawing
Function & feature
Easy placement programming
with SMT Expert!
Intelligent patented technology,
placement programming revolution!
SMT Expert
22. Enhance support to more data source, enhance NPI capability;
Fast equipment program preparation, save NPI cycle; reduce inline fine-tune cycle
and increase equipment utilization;
Automatic and simplify the process of program preparation, reduce human errors
and decrease the qualification level of people;
Increase manufacturing capability, reduce cost.
Business Advantage