1. Maruti Suzuki India Limited, formerly known as Maruti Udyog Limited, is an automobile manufacturer
in India. It is a 56.21%-owned subsidiary of Suzuki and motorcycle manufacturer Suzuki Motor Corporation.As
of January 2017, it had a market share of 51% of the Indian passenger car market.Maruti Suzuki manufactures
and sells popular cars such as the Ciaz, Ertiga, Wagon R, Alto, Swift, Celerio, Swift Dzire, Omni, Baleno and
Baleno RS, Ignis.[11] The company is headquartered at New Delhi.[3] In February 2012, the company sold its ten
millionth vehicle in India.
Alto K10 SWIFT
WAGON R CELERIO
ERTIGA
SKU’s Chosen
2. Manufacturing Process
Assembly plant is divided into
three major sections
1st section exterior body panels
and the
interior frame are assembled
and welded together - ROBOTS
The body is a'ached to a
conveyor system that
will move it through the entre
assembly process - Inspectn
The painting process – 2nd.
Bodies of cars pass
through a series of carefully
ventilated, sealed paint rooms
Bodies are dipped into
chemicals to prevent rust and
seal the metal
Bodies are primed, painted, and
sealed with a
clear coat.
Final assembly of the vehicle –
3rd. Parts such as the seats,
dashboard, and powertrain
(engine and transmission) are
installed.
Machines assist with loading
heavy parts, much of the
assembly work is s ll
performed by assemblers
working with power tools
4. Bill of Materials
ALTO K10 SWIFT ERTIGACELERIOWAGON R
5 speed manual
gearbox
MGA
Power steering
Power windows
Body colouredbumper
Central Locking
Tinted glasses
Air condition
Steel, metals, plastic
Multi function display
Long range vision bulb
CNG models
Seats and leather
Tyres and mirror
Brake fluid
Stylish pedals
Push start button
Auto Climate Control
Power steering
Audio – Bluetooth
Dual SRS airbags
Central Locking
Alloy wheel
Steel, metals, plastics
Multi info display
Suspension
Chassis & Brake
Seats, leather, tyres
Dual airbags
Brake fluid, clutch
Coolant
Anti lock braking
Power steering
Power windows
SRS airbags
Central Locking
Plastic and fibre
Suspension
Chassis & Brake
Seats and leather
Tyres and mirror
Smart play
infotainment system
Smart hybrid
technology
5+2 flexi seating
Large boot space
ABS with EBD
Advanced VVT
Power steering
Power windows
1 piece front bumper
Central Locking
Auto gear shift
Air condition
Steel, metals, plastics
Dual airbags
Suspension
Power assted brake
Shock aborbers
Seats, leather, tyres
Multi point fuel
injection
Coolant
Rear spoiler
Reverse parking
EZ drive Gearbox
Power steering
mounted
Power windows
Body bumper
Central Locking
Electric mirrors
Air condition
Tachometer
Plastic and fibre
Climate control
Steering tilt
Seats and leather
Tyres and mirror
Brake fluid, Coolant
Reverse parking
ABS + EBD
5. Suppliers & Cost for the Critical Materials
Domectic suppliers
Tata steel
Pramod autoparts
Lumax industries
Pillai and Sons
Vijay motors
International suppliers
Bosch
Lead Solutions
Masato Ozaki SHINEI
6. Conclusion/Remarks
• Maruti Suzuki has strong supply chain capability
• It uses green manufacturing process
• Its outcomes are lower cost, reduced time and reduced risk
• Its supply chain ecosystem is strategically aligned and collaborative
• Maruti is spread across numerous verticals