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Technical Level Training
Instrument Transformers
Current Transformers
Theory & Testing
Prepared by
Hashem Talukder
High Voltage (HV) Service Team
Reverie Power & Automation Engineering Limited
Copyright ©2020 by Reverie Power & Automation Engineering Limited. All rights reserved
Current
Transformer
Why Instrument Transformers
▪ Supervision during normal conditions
▪ Energy Metering for buying and selling
▪ Registration of abnormal conditions- Faults
June , 2020 | Slide 02
Current
Transformer
Main Tasks of Current Transformers
▪ Transform currents from high levels to measureable levels
▪ Insulate the secondary circuits from the high voltage network
▪ Standardize meters and relays
June , 2020 | Slide 03
Current
Transformer
Convert Primary Power Signals to Manageable Values for
▪ Indicating Meters
▪ Revenue Metering
▪ Protective Relay Systems
▪ Power Generation
▪ Plant Monitoring Systems
▪ Fault Recorders
▪ SCADA
▪ Overall Electric Grid Monitoring (Local Dispatch & ISO Level)
▪ Building (Energy) Management Systems
▪ Load Control
June , 2020 | Slide 04
Current
Transformer
Basic Transformer
June , 2020 | Slide 05
Current
Transformer
In a Real CT
June , 2020 | Slide 06
Current
Transformer
CT Construction Types
▪ Window or Bus Type
▪ Split Core
▪ Outdoor ( Live & Dead Tank)
June , 2020 | Slide 07
Current
Transformer
June , 2020 | Slide 08
Current
Transformer
June , 2020 | Slide 09
Current
Transformer
Live Tank vs Dead Tank CT
June , 2020 | Slide 10
Current
Transformer
Live Tank vs Dead Tank CT
▪ The core with secondary winding is housed in the
top tank which is live ( At high voltage)
▪ The core with secondary winding is housed in the
bottom tank which is earthed (Dead)
▪ Core and Secondary winding - isolated ▪ Only primary winding is isolated
▪ Insulation is robust and reliable ▪ Insulation is not robust
▪ Primary winding is of shortest length possible
which offers high strength against the short time
dynamic force
▪ Primary winding has to pass through the porcelain
insulator and the larger length of primary
conductor produces maxm mechanical force
during short time dynamic force
▪ Minimum heat generation, maximum dissipation ▪ Maximum heat generation, minimum dissipation
▪ Compact and economical ▪ Bulky and costly
June , 2020 | Slide 11
Current
Transformer
CT Core
June , 2020 | Slide 12
Current
Transformer
IEC Standards
June , 2020 | Slide 13
Current
Transformer
Definition as per IEC 60044-1
▪ Accuracy Class : a designation assigned to a current transformer the error of which remain within
specified limits under prescribed conditions of use
▪ Burden : the impedance of secondary circuit in ohms and power-factor. Usually expressed in VA
▪ Instrument Security factor (FS): the ratio of rated instrument limit primary current to the rated
primary current
▪ Accuracy Limit Factor (ALF) : the ratio of the rated accuracy limit primary current to the rated
primary current
▪ Rated Knee-Point e.m.f : the minimum sinusoidal e.m.f at rated power frequency when applied to
the secondary terminals of the transformer, all others terminals being open circuited , which when
increased by 10% causes the r.m.s exciting current to increase by no more than 50%. The actual
knee point emf will be equal or greater rated knee point emf.
June , 2020 | Slide 14
Current
Transformer
Major Technical Specification of a Current Transformer
June , 2020 | Slide 15
Current
Transformer
CT Terminal Markings
▪ Expressed in 5A or 1A Ratio
▪ 1200/5 or 1200/1
June , 2020 | Slide 16
Current
Transformer
CTs for Protection and Metering Applications
▪ A distinction has to be made between a Metering and Protection Class CT
▪ The designs of the magnetic cores are different
▪ This ensures that they perform according to the needs of the particular device
connected
June , 2020 | Slide 17
Current
Transformer
Properties of Metering Core
▪ High Accuracy in a smaller range ( 5-120% of rated current / 1-120% for class S)
▪ Low Burden
▪ Low Over Current Factor (FS) (At FS, Core saturated and Accuracy isn’t guaranteed)
▪ Leads to lower Saturation Voltage ( Protects Metering Devices from overloading)
June , 2020 | Slide 18
Current
Transformer
Standard Accuracy Classes for Metering
▪ 0.1 – 0.2 – 0.5 – 1
▪ 0.2S – 0.5S
▪ 3 – 5
June , 2020 | Slide 19
Current
Transformer
IEC 60044 – 1 Metering Accuracy Requirements
June , 2020 | Slide 20
Current
Transformer
IEC 60044 – 1 Metering Accuracy Requirements
June , 2020 | Slide 21
Current
Transformer
Properties of Protection Core
▪ Designed to transform a distortion-free signal even well into the overcurrent
range
▪ Current range 100% of rated current to ALF x rated current
▪ Relays are required to perform in fault current type situations
▪ Low accuracy requirements
▪ High saturation voltage
▪ More core material is needed
June , 2020 | Slide 22
Current
Transformer
Standard Accuracy Classes for Protection
▪ 5P and 10P
▪ PX (User defined CT performance)
• Turn Ratio error should not exceed ± 0.25%
• Rated Knee point emf (𝐸𝑘)
• Maximum exciting current (𝐼𝑒) at rated (𝐸𝑘)
• Maximum Resistance (𝑅𝑐𝑡) at 75°C
June , 2020 | Slide 23
Current
Transformer
IEC 60044 – 1 Protection Accuracy Requirements
June , 2020 | Slide 24
Current
Transformer
June , 2020 | Slide 25
Current
Transformer
Testing CTs
When ?
▪ Initial Commissioning
▪ Investigation
▪ Scheduled
Why ?
▪ Verify Factory Tests
▪ Ordered/Delivered Correctly
▪ Ensure no Damages
June , 2020 | Slide 26
Current
Transformer
Test Methods
▪ Primary Injection
▪ Secondary Injection – Fixed Frequency
▪ Secondary Injection – Variable Frequency
Test Requirements
▪ Determination of Knee/Saturation Point
▪ Insulation
▪ Polarity
▪ Winding Resistance
▪ Primary/Secondary Ratio ( %Ratio Error )
▪ Burden Check
▪ Tan-Delta
▪ Documentation / Visual Check
June , 2020 | Slide 27
Current
Transformer
Why so many Tests
▪ Ensure proper Relay Operations
▪ Certify Billing Accuracy
▪ Reduce Possibility of Failure when Energized
▪ Manufacturing Defects Do Happen
▪ Installation Error Do Happens
June , 2020 | Slide 28
Current
Transformer
Before Testing Starts
▪ Ask Concerned Personnel to isolate CTs ( Electrically & Mechanically )
▪ DON’T Operate Yourself
▪ Ensure Isolation Yourself - Physically
▪ Use Caution Tape to avoid enthusiastic people from entering premises
▪ Ground One-End (P1 / P2 ) to avoid Induced Voltage
▪ Take notes if removal of secondary connection requires
▪ Ensure Proper Grounding of Testing Kits
▪ Collect FAT / Previous Test Reports
▪ Revert to Original Connection after Tests end ( Ensure Yourself )
June , 2020 | Slide 29
Current
Transformer
Testing Excitation / Knee Point
▪ Secondary kept Opened
▪ Voltage increased until knee-
point reached
June , 2020 | Slide 30
Current
Transformer
Testing Excitation / Knee Point
June , 2020 | Slide 31
Current
Transformer
Testing Turn Ratio Error%
▪ Current Injected at Primary
▪ Transformed Current is
measured from Secondary
June , 2020 | Slide 32
Current
Transformer
Testing Turn Ratio Error%
Current Error% =
𝐾𝑛𝐼𝑠−𝐼𝑝 ×100
𝐼𝑝
Kn = Rated Transformation Ratio
Is = Actual / Measured Secondary Current
Ip = Actual / Measured Primary Current
June , 2020 | Slide 33
Current
Transformer
Measuring Secondary Winding Resistance
▪ Usually done with AVO Meter but recommended way is to do with Test Kit / CT Analyzer
▪ Convert Resistance Value at 75°C and compare with Reference / Rated Value
▪ It’s the simplest test for diagnosing CT Secondary . It should be the 1st test to perform on CT if Core
Demagnetization option is available, otherwise, perform it at last.
▪ As DC current leads to Residual Magnetism, it may jeopardize other tests Accuracy
June , 2020 | Slide 34
Current
Transformer
How CTs Secondary are Connected
▪ Always Connected in SERIES
▪ Don’t Connect Burden Beyond its Rating
▪ Connect Cores as per Designation of
Devices
▪ Don’t Interchange CT Cores
June , 2020 | Slide 35
Current
Transformer
CTs Performance at Through-Fault
▪ CTs are designed to sustain a through-fault condition without being saturated
▪ To avoid saturation CT should develop adequate voltage at secondary
▪ Extra burden should not be imposed beyond its rating
▪ For Differential Protection, PX class CTs are recommended to be used as they are
calculated to provide sufficient voltage during a through-fault
For Protection Purposes, CTs are NEVER Expected to be Saturated
June , 2020 | Slide 36
Current
Transformer
Dos and Don’ts at Commissioning
▪ Do Primary Injection and check Continuity throughout the secondary circuit
▪ Measure Secondary Current as per transformation ratio at each junction point with Clamp Meter
▪ Ensure proper Core Allocation & Polarity
▪ Avoid Double-Grounding as it leads to Wrong Measurement
▪ Tighten CT secondary with Utmost care. Double Check !
▪ NEVER Leave CTs Secondary OPENED
▪ Once Primary Injection is done successfully, DON’T Touch CT secondary or Change Connections
▪ If Changes are made, Perform Primary Injection AGAIN
June , 2020 | Slide 37
Current
Transformer
June , 2020 | Slide 38
References
Most of the information is gathered from multiple online sources that are accessible to the public

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Current Transformers.pdf

  • 1. Technical Level Training Instrument Transformers Current Transformers Theory & Testing Prepared by Hashem Talukder High Voltage (HV) Service Team Reverie Power & Automation Engineering Limited Copyright ©2020 by Reverie Power & Automation Engineering Limited. All rights reserved
  • 2. Current Transformer Why Instrument Transformers ▪ Supervision during normal conditions ▪ Energy Metering for buying and selling ▪ Registration of abnormal conditions- Faults June , 2020 | Slide 02
  • 3. Current Transformer Main Tasks of Current Transformers ▪ Transform currents from high levels to measureable levels ▪ Insulate the secondary circuits from the high voltage network ▪ Standardize meters and relays June , 2020 | Slide 03
  • 4. Current Transformer Convert Primary Power Signals to Manageable Values for ▪ Indicating Meters ▪ Revenue Metering ▪ Protective Relay Systems ▪ Power Generation ▪ Plant Monitoring Systems ▪ Fault Recorders ▪ SCADA ▪ Overall Electric Grid Monitoring (Local Dispatch & ISO Level) ▪ Building (Energy) Management Systems ▪ Load Control June , 2020 | Slide 04
  • 6. Current Transformer In a Real CT June , 2020 | Slide 06
  • 7. Current Transformer CT Construction Types ▪ Window or Bus Type ▪ Split Core ▪ Outdoor ( Live & Dead Tank) June , 2020 | Slide 07
  • 10. Current Transformer Live Tank vs Dead Tank CT June , 2020 | Slide 10
  • 11. Current Transformer Live Tank vs Dead Tank CT ▪ The core with secondary winding is housed in the top tank which is live ( At high voltage) ▪ The core with secondary winding is housed in the bottom tank which is earthed (Dead) ▪ Core and Secondary winding - isolated ▪ Only primary winding is isolated ▪ Insulation is robust and reliable ▪ Insulation is not robust ▪ Primary winding is of shortest length possible which offers high strength against the short time dynamic force ▪ Primary winding has to pass through the porcelain insulator and the larger length of primary conductor produces maxm mechanical force during short time dynamic force ▪ Minimum heat generation, maximum dissipation ▪ Maximum heat generation, minimum dissipation ▪ Compact and economical ▪ Bulky and costly June , 2020 | Slide 11
  • 14. Current Transformer Definition as per IEC 60044-1 ▪ Accuracy Class : a designation assigned to a current transformer the error of which remain within specified limits under prescribed conditions of use ▪ Burden : the impedance of secondary circuit in ohms and power-factor. Usually expressed in VA ▪ Instrument Security factor (FS): the ratio of rated instrument limit primary current to the rated primary current ▪ Accuracy Limit Factor (ALF) : the ratio of the rated accuracy limit primary current to the rated primary current ▪ Rated Knee-Point e.m.f : the minimum sinusoidal e.m.f at rated power frequency when applied to the secondary terminals of the transformer, all others terminals being open circuited , which when increased by 10% causes the r.m.s exciting current to increase by no more than 50%. The actual knee point emf will be equal or greater rated knee point emf. June , 2020 | Slide 14
  • 15. Current Transformer Major Technical Specification of a Current Transformer June , 2020 | Slide 15
  • 16. Current Transformer CT Terminal Markings ▪ Expressed in 5A or 1A Ratio ▪ 1200/5 or 1200/1 June , 2020 | Slide 16
  • 17. Current Transformer CTs for Protection and Metering Applications ▪ A distinction has to be made between a Metering and Protection Class CT ▪ The designs of the magnetic cores are different ▪ This ensures that they perform according to the needs of the particular device connected June , 2020 | Slide 17
  • 18. Current Transformer Properties of Metering Core ▪ High Accuracy in a smaller range ( 5-120% of rated current / 1-120% for class S) ▪ Low Burden ▪ Low Over Current Factor (FS) (At FS, Core saturated and Accuracy isn’t guaranteed) ▪ Leads to lower Saturation Voltage ( Protects Metering Devices from overloading) June , 2020 | Slide 18
  • 19. Current Transformer Standard Accuracy Classes for Metering ▪ 0.1 – 0.2 – 0.5 – 1 ▪ 0.2S – 0.5S ▪ 3 – 5 June , 2020 | Slide 19
  • 20. Current Transformer IEC 60044 – 1 Metering Accuracy Requirements June , 2020 | Slide 20
  • 21. Current Transformer IEC 60044 – 1 Metering Accuracy Requirements June , 2020 | Slide 21
  • 22. Current Transformer Properties of Protection Core ▪ Designed to transform a distortion-free signal even well into the overcurrent range ▪ Current range 100% of rated current to ALF x rated current ▪ Relays are required to perform in fault current type situations ▪ Low accuracy requirements ▪ High saturation voltage ▪ More core material is needed June , 2020 | Slide 22
  • 23. Current Transformer Standard Accuracy Classes for Protection ▪ 5P and 10P ▪ PX (User defined CT performance) • Turn Ratio error should not exceed ± 0.25% • Rated Knee point emf (𝐸𝑘) • Maximum exciting current (𝐼𝑒) at rated (𝐸𝑘) • Maximum Resistance (𝑅𝑐𝑡) at 75°C June , 2020 | Slide 23
  • 24. Current Transformer IEC 60044 – 1 Protection Accuracy Requirements June , 2020 | Slide 24
  • 26. Current Transformer Testing CTs When ? ▪ Initial Commissioning ▪ Investigation ▪ Scheduled Why ? ▪ Verify Factory Tests ▪ Ordered/Delivered Correctly ▪ Ensure no Damages June , 2020 | Slide 26
  • 27. Current Transformer Test Methods ▪ Primary Injection ▪ Secondary Injection – Fixed Frequency ▪ Secondary Injection – Variable Frequency Test Requirements ▪ Determination of Knee/Saturation Point ▪ Insulation ▪ Polarity ▪ Winding Resistance ▪ Primary/Secondary Ratio ( %Ratio Error ) ▪ Burden Check ▪ Tan-Delta ▪ Documentation / Visual Check June , 2020 | Slide 27
  • 28. Current Transformer Why so many Tests ▪ Ensure proper Relay Operations ▪ Certify Billing Accuracy ▪ Reduce Possibility of Failure when Energized ▪ Manufacturing Defects Do Happen ▪ Installation Error Do Happens June , 2020 | Slide 28
  • 29. Current Transformer Before Testing Starts ▪ Ask Concerned Personnel to isolate CTs ( Electrically & Mechanically ) ▪ DON’T Operate Yourself ▪ Ensure Isolation Yourself - Physically ▪ Use Caution Tape to avoid enthusiastic people from entering premises ▪ Ground One-End (P1 / P2 ) to avoid Induced Voltage ▪ Take notes if removal of secondary connection requires ▪ Ensure Proper Grounding of Testing Kits ▪ Collect FAT / Previous Test Reports ▪ Revert to Original Connection after Tests end ( Ensure Yourself ) June , 2020 | Slide 29
  • 30. Current Transformer Testing Excitation / Knee Point ▪ Secondary kept Opened ▪ Voltage increased until knee- point reached June , 2020 | Slide 30
  • 31. Current Transformer Testing Excitation / Knee Point June , 2020 | Slide 31
  • 32. Current Transformer Testing Turn Ratio Error% ▪ Current Injected at Primary ▪ Transformed Current is measured from Secondary June , 2020 | Slide 32
  • 33. Current Transformer Testing Turn Ratio Error% Current Error% = 𝐾𝑛𝐼𝑠−𝐼𝑝 ×100 𝐼𝑝 Kn = Rated Transformation Ratio Is = Actual / Measured Secondary Current Ip = Actual / Measured Primary Current June , 2020 | Slide 33
  • 34. Current Transformer Measuring Secondary Winding Resistance ▪ Usually done with AVO Meter but recommended way is to do with Test Kit / CT Analyzer ▪ Convert Resistance Value at 75°C and compare with Reference / Rated Value ▪ It’s the simplest test for diagnosing CT Secondary . It should be the 1st test to perform on CT if Core Demagnetization option is available, otherwise, perform it at last. ▪ As DC current leads to Residual Magnetism, it may jeopardize other tests Accuracy June , 2020 | Slide 34
  • 35. Current Transformer How CTs Secondary are Connected ▪ Always Connected in SERIES ▪ Don’t Connect Burden Beyond its Rating ▪ Connect Cores as per Designation of Devices ▪ Don’t Interchange CT Cores June , 2020 | Slide 35
  • 36. Current Transformer CTs Performance at Through-Fault ▪ CTs are designed to sustain a through-fault condition without being saturated ▪ To avoid saturation CT should develop adequate voltage at secondary ▪ Extra burden should not be imposed beyond its rating ▪ For Differential Protection, PX class CTs are recommended to be used as they are calculated to provide sufficient voltage during a through-fault For Protection Purposes, CTs are NEVER Expected to be Saturated June , 2020 | Slide 36
  • 37. Current Transformer Dos and Don’ts at Commissioning ▪ Do Primary Injection and check Continuity throughout the secondary circuit ▪ Measure Secondary Current as per transformation ratio at each junction point with Clamp Meter ▪ Ensure proper Core Allocation & Polarity ▪ Avoid Double-Grounding as it leads to Wrong Measurement ▪ Tighten CT secondary with Utmost care. Double Check ! ▪ NEVER Leave CTs Secondary OPENED ▪ Once Primary Injection is done successfully, DON’T Touch CT secondary or Change Connections ▪ If Changes are made, Perform Primary Injection AGAIN June , 2020 | Slide 37
  • 39. References Most of the information is gathered from multiple online sources that are accessible to the public