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What is simulation?
1
2
Applications
1. Scanning
3
• Simple and complex motion
• Controllable velocity
• Complex workpiece hardening
4
• Uniform heating
• Fast calculation for axial-symmetric geometries
• Rad/s control
2. Rotation
5
• Fast HF (300 kHz to multiple MHz) case calculation
• Precise JH estimation at high frequencies
• Current density distribution
3. HF Simulation
6
• Choke heating
• Link structure improvements
4. DC link choke (DC line choke)
7
• Adjustable geometry
• Optimal parameter solutions
• Overnight sequence running
5. Design optimization
8
Physical control
9
• Constant and dynamic parameters
• Current (amplitude) control
• Voltage control
• Frequency control
1. Power control
10
• Carbon steels
• Magnetic steels
• Temperature dependent
properties
• Customizable materials
• Extensive material library
2. Materials
11
Results
12
• Hardening profile filters
• 2D/3D hardened zone visualization
1. Hardened profile
13
• Temperature at point
• Temperature over line
• Time dependent plots
2. Temperature dynamics
14
• Generator power requirements
• Inductor inductance
3. Energy statistics
Domain: workpiece
Time
Active Power
[W]
Magnetic Energy
[J]
Induced Current.Real
[A]
Induced Current.
Imaginary [A]
Induced Current.
RMS [A]
1 169689.3906 0.984987 -19308.6582 -1590.401489 13699.51953
2 95613.51563 0.934306 -19272.01758 -1578.540894 13673.01074
3 91314.07031 0.784908 -19281.50391 -1543.946655 13677.72266
4 86741.70313 0.661708 -19536.25391 -1488.04248 13854.23145
5 81290.51563 0.508186 -19645.32227 -1367.611206 13924.96094
Domain: c1...
Time
Active Power
[W]
Apparent Power
[VA]
Magnetic Energy
[J]
Induced Current.
Real [A]
Induced Current.
Imaginary [A]
Voltage.Real
[V]
Voltage.Imaginary
[V]
Voltage.RMS
[V]
1 20850.89063 1520770.125 0.181283 0 0 -58.7896 -757.998596 537.673401
2 20849.83984 1520279.25 0.181287 0 0 -58.460293 -757.779663 537.499817
3 20842.77148 1513710.25 0.181333 0 0 -56.267925 -754.66272 535.177368
4 20847.58203 1505146.75 0.181467 0 0 -53.881233 -750.556274 532.14978
5 20849.69141 1500635.5 0.181523 0 0 -51.355831 -748.482727 530.554749

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What's possible with CENOS induction heating simulation?

  • 3. 1. Scanning 3 • Simple and complex motion • Controllable velocity • Complex workpiece hardening
  • 4. 4 • Uniform heating • Fast calculation for axial-symmetric geometries • Rad/s control 2. Rotation
  • 5. 5 • Fast HF (300 kHz to multiple MHz) case calculation • Precise JH estimation at high frequencies • Current density distribution 3. HF Simulation
  • 6. 6 • Choke heating • Link structure improvements 4. DC link choke (DC line choke)
  • 7. 7 • Adjustable geometry • Optimal parameter solutions • Overnight sequence running 5. Design optimization
  • 9. 9 • Constant and dynamic parameters • Current (amplitude) control • Voltage control • Frequency control 1. Power control
  • 10. 10 • Carbon steels • Magnetic steels • Temperature dependent properties • Customizable materials • Extensive material library 2. Materials
  • 12. 12 • Hardening profile filters • 2D/3D hardened zone visualization 1. Hardened profile
  • 13. 13 • Temperature at point • Temperature over line • Time dependent plots 2. Temperature dynamics
  • 14. 14 • Generator power requirements • Inductor inductance 3. Energy statistics Domain: workpiece Time Active Power [W] Magnetic Energy [J] Induced Current.Real [A] Induced Current. Imaginary [A] Induced Current. RMS [A] 1 169689.3906 0.984987 -19308.6582 -1590.401489 13699.51953 2 95613.51563 0.934306 -19272.01758 -1578.540894 13673.01074 3 91314.07031 0.784908 -19281.50391 -1543.946655 13677.72266 4 86741.70313 0.661708 -19536.25391 -1488.04248 13854.23145 5 81290.51563 0.508186 -19645.32227 -1367.611206 13924.96094 Domain: c1... Time Active Power [W] Apparent Power [VA] Magnetic Energy [J] Induced Current. Real [A] Induced Current. Imaginary [A] Voltage.Real [V] Voltage.Imaginary [V] Voltage.RMS [V] 1 20850.89063 1520770.125 0.181283 0 0 -58.7896 -757.998596 537.673401 2 20849.83984 1520279.25 0.181287 0 0 -58.460293 -757.779663 537.499817 3 20842.77148 1513710.25 0.181333 0 0 -56.267925 -754.66272 535.177368 4 20847.58203 1505146.75 0.181467 0 0 -53.881233 -750.556274 532.14978 5 20849.69141 1500635.5 0.181523 0 0 -51.355831 -748.482727 530.554749